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01 - Introduction To BMW

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100% found this document useful (3 votes)
2K views54 pages

01 - Introduction To BMW

Uploaded by

tombean
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 54

Table of Contents

Introduction to BMW
Subject

Page

BMW Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3


External Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Internal Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5 Series Gran Turismo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
6 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
8 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Touring - Sports Wagon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Z Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
X Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Motorsport Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Vehicle Identification Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
VIN Location on Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Vehicle Production Dates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Vehicle Production Anti-Theft Labels . . . . . . . . . . . . . . . . . . . . . . . . . .35
Paint Code Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Engine Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Engine Displacement Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Engine Specification Plate Locations . . . . . . . . . . . . . . . . . . . . . . . . . .41
Transmission Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Automatic Transmissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Zahnradfabrik Friedrichshafen (ZF) . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
GM Hyrdramatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Manual Transmissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Transmission Data Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
ZF Tag Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
GM Tag Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
BMW Group Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Basic BMW Abbreviations and Acronyms . . . . . . . . . . . . . . . . . . . . . .52

Initial Print Date: 06/08

Revision Date: 09/11

Introduction to BMW
Model: All
Production: All

After completion of this module you will be able to:


Identify BMW models by their internal and external designations
Be able to decipher a VIN
Identify BMW engines and transmissions
Understand the BMW Group Numbering System
Recognize acronyms utilized internally by BMW

2
Introduction to BMW

BMW Model Identification


BMW uses two different methods of identifying its products:
External Designations are for customers to identify BMW products.
These are marketing designations commonly referred to as trunk badges.
Internal Designations are used by BMW and center personnel to identify a
particular production version.

External Designations
External designations located on the
trunk or tailgate are the model names.
Customers and the public identify
BMW products by these names.
The trunk badges consist of a combination of numbers and letters. The badge shown is
typical of 1, 3, 5, 6 and 7 series vehicles. The first digit represents the series identification. The last two digits mark the engine displacement. The i represents the type of fuel
delivery (injected).
The external designations are created by the sales and marketing department to position
each model in a certain target segment of the vehicle sales market.
Occasionally there are examples where the actual engine displacement does not match
the designation. This is a marketing decision to continue familiar name recognition from
one version to the next and to create a spacing between models.
Examples are:
E71 X6 xDrive50i - 4.4liter
E9x 335i - 3.0 liter
F01/F02 750i/Li - 4.4 liter
There is another series of badges that begin with a letter followed by a single digit.
These are found on:
Roadsters (E52, E85, E89)
SAV (E53, E70, E83)
SAC (E71, E72)
Motorsport
Additional letters sometime follow the badge numbers and are used to further identify
each model. Examples include:

xDrive - all-wheel drive


X - all-wheel drive
sDrive -sport/standard drive
s - sport
L - long wheel base

i - Fuel Injected
M - Motorsport
ActiveHybrid
GT - Gran Turismo

d - Diesel
e - eta
t - touring/sports wagon
C or c - Coupe or Cabrio

3
Introduction to BMW

Examples of these badges are:

Internal Designations
Internal designations are created and used by the Engineering and Technical Development departments to identify a new model during the design of the car. The use of the
internal designations carries over to the Technical Support groups after production.
Internal designations refer to the entire vehicle series of a particular body design. For
example, the E90 designation describes all 3 series cars of that design. BMW products
start with an E (as of 2009 we started using the letter F on some of our vehicles) and
are followed by a two digit number. Not all design concepts make production, so internal
designations are usually not sequential. The table on the next page lists the internal designations, series number and the years produced.
The E designations can include an additional number separated by a slash (/) to indicate
a different model within a particular chassis group. Example:
E36/7- Z3

E46/3- Sport Wagon

E36/5- 318ti

E46/2- Coupe

4
Introduction to BMW

E46/16- All-Wheel Drive

Engineering Designation

Series

Years produced

E12

1975 - 1981

E21

1977 - 1983

E23

1978 - 1987

E24

1977 - 1989

E28

1982 - 1988

E30

1984 - 1993

E31

1991 - 1997

E32

1988 - 1994

E34

1989 - 1995

E36

1992 - 1999

E36/7

Z3

1996 - 2002

E38

1995 - 2001

E39

1997 - 2003

E46

1999 - 2006

E52

2001 - 2003

E53

5 SAV

2000 - 2006

E60/61

2004 - 2010

E63/64

2004 - 2010

E65/66

2002 - 2008

E70

5 SAV

2007 -

E71

5 SAC

2008 -

E72

5 SAC ActiveHybrid

2010 -

E82

2008 -

E83

3 SAV

2004 - 2010

E85/86

Z4

2003 - 2008

E88

2008 -

E89

Z4

2009 -

E90/91

2006 -

E92/93

2007 -

F01/F02

2009 -

F04

7 ActiveHybrid

2011 -

F07

5 Gran Turismo

2010 -

F10

2011 -

F12

2011 -

F25

3 SAV

2011 -

5
Introduction to BMW

1 Series
E82
2008 128i

2008 -

135i

2008 -

E88
2008 -

6
Introduction to BMW

128i

2008 -

135i

2008 -

3 Series
E21
1977-1983
320i

1977 - 1983

E30
1984-1993
318i

1984 - 1985
1991 - 1992

325e

1985 - 1988

325i

1987 - 1993

E36
1992-1999
318i

1992-1996

325i

1992-1995

323i

1998-1999

328i

1996-1999

7
Introduction to BMW

E46
1999-2006
323i

1999-2000

325i

2001-2006

328i

1999-2001

330i

2001- 2006

M3

2002 - 2006

E90
2006 325i

2006 - 2007

330i

2006 - 2007

325xi

2006 - 2007

330xi

2006 - 2007

328i

2007 -

335i

2007 -

328xi

2007 -

335xi

2007 -

E92
2007 328i

2007 -

335i

2007 -

328xi

2007 -

335xi

2007 -

335is

2011 -

8
Introduction to BMW

E93
2007 328i

2007 -

335i

2007 -

335is

2011 -

9
Introduction to BMW

5 Series
E12
1975-1981
530i

1975 - 1978

528i

1979 - 1981

E28
1982-1988
528e

1982 - 1988

533i

1983 - 1984

535i

1985 - 1988

524td

1985 - 1986

E34
1989-1995

10
Introduction to BMW

525i

1989-1995

530i

1994-1995

540i

1994-1995

E39
1997-2003
525i

2001

528i

1997 - 2000

530i

2001 - 2003

540i

1997 - 2003

E60
2004 - 2010
525i

2004 - 2007

530i

2004 - 2007

545i

2004 - 2007

550i

2006 - 2010

525xi

2006 - 2007

530xi

2006 - 2007

528i

2008 - 2010

535i

2008 - 2010

535xi

2008 - 2010

F10
2011 528i

2011 -

535i

2011 -

535i xDrive

2011 -

550i

2011 -

550i xDrive

2011 -

11
Introduction to BMW

5 Series Gran Turismo


F07
2010 535i Gran Turismo
2011 535i xDrive Gran Turismo
2011 550i Gran Turismo
2010 550i xDrive Gran Turismo
2011 -

12
Introduction to BMW

6 Series
E24
1977-1989
630CSi

1977

633CSi

1978 - 1984

635CSi

1985 - 1989

L6

1987

E63
2004 - 2010
645Ci

2004 - 2005

650i

2006 - 2010

E64
2004 - 2010
645Cic

2004 - 2005

650i

2006 - 2010

13
Introduction to BMW

F12
2011 650i

14
Introduction to BMW

2011 -

7 Series
E23
1978-1987
733i

1978 - 1984

735i

1985 - 1987

L7

1986 - 1987

E32
1988-1994
735i

1988-1991

740i

1992-1994

750iL

1988-1994

E38
1995-2001
740i

1995-2001

750iL

1995-2001

15
Introduction to BMW

E65
2002 - 2008
745i

2002 - 2005

750i

2006 - 2008

760i

2005 - 2008

E66
2002 - 2008
745Li

2002 - 2005

750Li

2006 - 2008

760Li

2003 - 2008

F01/F02
2009 740i

2011 -

740Li

2011 -

750i

2009 -

750i xDrive

2010 -

750Li

2009 -

750Li xDrive

2010 -

760Li

2010 -

760Li xDrive

2010 -

16
Introduction to BMW

F01/F02
2011 BMW ALPINA B7
2011 BMW ALPINA B7 xDrive
2011 BMW ALPINA B7 LWB
2011 BMW ALPINA B7 LWB xDrive
2011 -

F04
2011 ActiveHybrid 750i

2011 -

ActiveHybrid 750Li 2011 -

17
Introduction to BMW

8 Series
E31
1991-1997

18
Introduction to BMW

840Ci

1994 - 1997

850i

1991 - 1994

850Ci

1995 - 1997

850CSi

1994 - 1995

Touring - Sports Wagon


E36/5
1995-1999
318 ti

1995 - 1999

E46
2000 - 2005
323iT

2000

325iT

2001 - 2005

325xiT

2001 - 2005

E91
2006 325xiT

2006

328xiT

2007 -

328iT

2007 -

19
Introduction to BMW

E34
1992-1995
525iT

1992 - 1995

530iT

1994 - 1995

E39
1999 - 2003
528iT

1999 - 2000

525iT

2001 - 2003

540iT

1999 - 2003

E61
2006 - 2010
530xiT

2006 - 2007

535xiT

2008 - 2010

20
Introduction to BMW

Z Series
E36/7 Z3
1996-2002
Z3 1.9

1996 - 1998

Z3 2.3

1999 - 2002

Z3 2.8

1997 - 2000

Z3 3.0

2001- 2002

Z3 Coupe 2.8

1999 - 2000

Z3 Coupe 3.0

2001 - 2002

E85/E86 Z4
2003 - 2008
Z4 2.5

2003 - 2005

Z4 3.0

2003 - 2005

Z4 3.0i

2006 - 2008

Z4 3.0si

2006 - 2008

Z4 Coupe

2006 - 2008

E89 Z4
2009 Z4 sDrive30i

2009 -

Z4 sDrive35i

2009 -

Z4 sDrvie35is

2011 -

21
Introduction to BMW

E52 Z8
2001- 2003
Z8

2001 - 2003

ALPINA Z8

2003

22
Introduction to BMW

X Series
E83 X3
2004 - 2010
X3 2.5i

2004 - 2006

X3 3.0i

2004 - 2006

X3 3.0si

2007 - 2008

X3 xDrive30i

2009 - 2010

F25 X3
2011 X3 xDrive28i

2011 -

X3 xDrive35i

2011 -

23
Introduction to BMW

E53 X5
2000-2006
X5 4.4i

2000 - 2006

X5 3.0i

2001 - 2006

X5 4.6is

2002 - 2003

X5 4.8is

2004 - 2006

E70 X5
2007X5 3.0si

2007 - 2008

X5 4.8i

2007 - 2008

X5 xDrive30i

2009 - 2010

X5 xDrive35d

2009 -

X5 xDrive35i

2011 -

X5 xDrive50i

2011 -

24
Introduction to BMW

E71 X6
2008 X6 xDrive35i

2008 -

X6 xDrive50i

2008 -

E72 X6
2010 X6 xDrive50i Hybrid
2010 -

25
Introduction to BMW

Motorsport Series
E26 M1
1976-1981

E30 M3
1988-1992

E36 M3
1995-1999

26
Introduction to BMW

E46 M3
2002 - 2006

E9x M3
2008 E90

2008 -

E92

2008 -

E93

2008 -

E28 M5
1988

27
Introduction to BMW

E34 M5
1991 - 1993

E39 M5
2000 - 2003

E60 M5
2006 - 2010

28
Introduction to BMW

E24 M6
1987 - 1988

E63/64 M6
E63

2006 - 2010

E64

2007 - 2010

E36/7 M Roadster
1998 - 2002

29
Introduction to BMW

E36/7 M Coupe
1999 - 2002

E85 M Roadster
2006 - 2008

E86 M Coupe
2006 - 2008

30
Introduction to BMW

E82 M
2011 -

E70 X5 M
2010 -

E71 X6 M
2010 -

31
Introduction to BMW

NOTES
PAGE
32
Introduction to BMW

Note for the Instructor: For more information on the VIN please reference
2011 and 2012 VIN Decipherments pdf files in the
Instructor Additional Reference Folder.

Vehicle Identification Numbers


Vehicle Identification Numbers are referred to as the VIN. BMW utilizes a VIN with a 17
character structure. The characters are grouped to include important vehicle information.
Please take a look at the following simplified explanation:

WBA BR33 4 4 Y E A82019


Digit 1-3 are the manufacturers code:
WBA = BMW AG, Munich. Germany
WBS = BMW M GmbH, Munich. Germany
4US = BMW Manufact. Corp. Spartanburg, SC. USA
5UX = BMW Manufact. Corp. Spartanburg, SC. USA
5UM = BMW Manufact. Corp. Spartanburg, SC. USA
Digits 4-7 are the model code:
Digit 8 is the restraint system identifier:
0 = Seat belts
1 = Seat belts and Driver airbag
2 = Seat belts and Dual airbags
3 = Seat belts, Second generation dual front airbags
4 = Seat belts, Dual-stage advanced front airbags
5 = Seat belts and Airbags (the number and type of
airbags is vehicle dependent)
Digit 9 is a check digit determined by VIN:
Digit 10 is the model year identifier (started in 1980):
A = 1980 model year, sequentially progresses every year. The letters
I, O, Q, U and Z are not used because they can be mistaken for numbers.
A=1980
B=1981
C=1982
D=1983
E=1984
F=1985

G=1986
H=1987
J=1988
K=1989
L=1990
M=1991

N=1992
P=1993
R=1994
S=1995
T=1996
V=1997

W=1998
X=1999
Y=2000
1=2001
2=2002
3=2003

Digit 11 is the Plant code:


A, F, K
= (Plant 1.1) Munich
C, B, D, G = (Plant 2.4) Dingolfing
E, J, P
= (Plant 6.1) Regensburg
L, M
= (Plant 10) Spartanburg
N
= (Plant 9) Rosslyn
W
= (Plant) Graz
V
= (Plant) Leipzig

4=2004
5=2005
6=2006
7=2007
8=2008
9=2009

A=2010
B=2011
C=2012
D=2013
E=2014
F=2015

Germany
Germany
Germany
USA
South Africa
Austria
Germany

Digits 12-17 are the Sequential production number:


33
Introduction to BMW

VIN Location on Vehicle


The VIN is located on the vehicle in the following locations:
Left lower corner of the instrument panel. This is viewed through the windshield
from outside the vehicle.
B pillar compliance label. On the drivers side door jamb.
Additionally the VIN is stamped into the chassis in one of two locations:
Under the hood on right side of engine compartment bulkhead.
Under the hood on right side shock tower.

Vehicle Production Dates

The production date of the vehicle is included in the B pillar compliance label.
Production date information is required quite often when a repair procedure affects only
a certain range of vehicles. The range is based on production dates.
The date shown on the label reflects the actual month and year the vehicle was produced. It is not a model year indicator.
34
Introduction to BMW

Vehicle Production Anti-Theft Labels


Since 1987, the National Highway Traffic Safety Administration (NHTSA) requires that the
VIN be marked on specific parts of the car during manufacture for theft identification. Some
models are exempt if the total number of vehicles imported is below a certain number.
If equipped, the label is also a reference point for the VIN. The label is placed on the following locations:
Engine

Transmission

Hood

Trunk lid

Front bumper

Rear Bumper

Front Fenders

Doors

Quarter panels.

Shock Tower

Firewall

*Please reference S.I.B 00 21 86 (1267) dated June 1990 for more information on
Anti-theft labels.

35
Introduction to BMW

Paint Code Identification

Paint Code

BMW - SILBERGRAU - METALLIC


354/7

36
Introduction to BMW

arktissilber

2 122 615

When ordering painted parts it is necessary to obtain the vehicles paint code. The paint
code consists of a three digit number printed on the color identification tag as shown
below. All color identification tags are located in the engine compartment.

Engine Identification
BMW engines are identified by a combined alpha-numeric code. Like the internal model
designation it is a code used by the Engineering and Technical development teams during the design stages of the engine:

M10:

M42:

M44:

S14:

N201, 2, 3 :

1.8 & 2.0L

1.8L

2 valve

4 valve

1.9L

2.3L

4 valve

4 valve

inline

inline

inline

2.0L
4 valve
inline
twin-scroll
single turbo

inline
M20:

M21:

M30:

M50:

2.5 & 2.7L

2.4L

2.5L

2 valve

2 valve

4 valve
inline
S38:

inline

2.8, 3.0, 3.2 2.5L


3.4 & 3.5L 4 valve
2 valve
inline diesel inline
inline
turbo

M50TU:

M57D30T21: N52(K)1 :

N541 3 :

N551, 2, 3 :

3.5 & 3.6L


3.0L
4 valve
4 valve
inline
inline
twin-scroll
single turbo

M521 :

M52TU1 :

M541 :

2.5 & 2.8 L

2.5 & 2.8L

2.5 & 3.0L

4 valve

4 valve

4 valve

inline

inline

inline

S50:

S521 :

S54:

3.0L

3.2L

3.2L

4 valve

4 valve

4 valve

inline

inline

inline

3.0L

3.0L

3.0L

4 valve

4 valve

4 valve

inline diesel
bi-turbo

inline

inline
bi-turbo

M60:

M62:

M62TU1 :

N621, 2 :

N621, 2 :

N62TU1, 2 : N631, 3 :

S621 :

3.0 & 4.0L

4.4L

4.4 & 4.6L

4.4L

4.8L

4.8L

5.0L

4.4L

4 valve

4 valve

4 valve

4 valve

4 valve

4 valve

4 valve

4 valve

V config.

V config.

V config.

V config.

V config.

V config.

V config.
bi-turbo
reverse flow

V config.

S631, 3 :
4.4L
4 valve
V config.
twin-scroll
bi-turbo
reverse flow

S651 :

M70:

M73:

M73TU:

N731, 2, 3 :

N741, 3 :

S70:

5.0L

5.4L

5.4L

6.0L

6.0L

5.6L

S851 :
5.0L
4 valve
V config.

4.0L
4 valve
V config.

12 Cylinder

10 Cylinder

8 Cylinder

6 Cylinder

4 Cylinder

M - for standard production engines


S - for Motorsport engines (Motorsport is a separate division of BMW)
N - for New Generation engines
After the letter there are two digits that identify the engine. The table below lists engines
by number of cylinders. Please refer to the BMW Technical Information Card for individual model application.

1 - VANOS: Variable Valve Timing

2 valve

2 valve

2 valve

4 valve

4 valve

2 valve

V config.

V config.

V config.

V config.

V config.

V config.

bi-turbo

2 - Valvetronic: Variable Valve Timing and Lift

3 - Direct Injection

37
Introduction to BMW

Engine Numbering System


In order to organize and classify the engines developed by BMW, a numbering system
has been developed.

N 5 5 B 30 M 0
Digit 1 is the engine developer and/or generation:
A = Motorcycle
M = BMW Group (Old Generation)
N = BMW Group (New Generation)
G H K L T = BMW Group (Future Generation)
P = BMW Motorsport
S = BMW M GmbH
Digit 2 is the engine type:
Combustion Engines
4 = in-line 4
5 = in-line 6
6 = V8
7 = V12
8 = V10

Electric Motors
A = Asynchronous
P = Permanent Magnet
R = Switched Reluctance
S = Synchronous
T = Transversal flow

Digit 3 is the engine technology:


Digit 4 is working procedure and/or fuel:
B = Gasoline
D = Diesel
E = Electric
G = Natural Gas
H = Hydrogen
M = Methanol
X = Electronic - Diesel
Y = Electronic - Gasoline
Digits 5&6 are the displacement value:
Digit 7 is the performance class:
S = Super performance
T = Top performance class
O = Upper performance class (standard)
M = Intermediate performance class
U = Lower one performance class
K = Smallest one performance class
Digit 8 is release relevant information:
0 = New Development
1-9 = Revision (such as technical update or cost project)
38
Introduction to BMW

Engine Displacement Identification

ENGINE CODE

In technical literature usually only the group of 3 digits


that follow the basic engine code is utilized for engine
identification. These digits identify the required fuel
type of the engine and its displacement.

M54-B30

30 = 3.0 LITER
DISPLACEMENT

B = BENZINE, GERMAN
FOR GASOLINE

Engine displacement can always be determined by the engine specification plate.


This plate is stamped onto the engines in various locations. There is a lot of information
included in this identification plate. The breakdown of the information on this plate is as
follows:
Powerplant Identification Code
Engine Number
Part Number
powerplant Identification Number

30 8 S 1 11 A
Digits 1-2 are the displacement value of the engine:
30 = 3.0 Liter
Digit 3 is the number of cylinders:
8 = 8 Cylinders
Digit 4 is the engine concept:
D = Diesel (naturally aspirated and direct injection)
E = Fuel injection
K = Catalytic Converter (M10, M20, and M30 engines only)
S = 4-valve technology
T = Turbo (gasoline and diesel versions)
V = Carburetor
Digit 5 is a differentiation index:
Digits 6-7 are the variant numbers:
Digit 8 is the identification for the engine:
A = Remanufactured engine
N = New engine

39
Introduction to BMW

In recent time the Powerplant Identification Code changed from 8 digit to 7 digit. This
mark is located on the crankcase to ensure unambiguous identification and classification.
This engine identification is also necessary for approval by government authorities.
Decisive here are the first seven positions. The first 6 positions are the same as the
engine designation.

Item

Meaning

Index / explanation
M, N = BMW Group
P = BMW Motorsport
S = BMW M GmbH
W = non-BMW engines

Engine developer

Engine type

Change to the basic engine concept

Working method or fuel type and


possibly installation position

B = petrol, longitudinal installation


D = diesel, longitudinal installation
H = hydrogen

Displacement in liters

1 = 1 liter (whole number of liters)

Displacement in 1/10 liter

Type test concerns (changes that


require a new type test)

40
Introduction to BMW

5 = R6 (e.g. N55)
6 = V8 (e.g. N63)
7 = V12 (e.g. N73)
8 = V10 (e.g. S85)
0 = basic engine
1 9 = changes, e.g. combustion process

8 = 0.8 liter (tenth of liter)


A = Standard
B Z = Depending on requirement, e.g. RON 87

Engine Specification Plate Locations


M20

M30

M42
M44

M50
M52
M54
S50
S52
S54

M60
M62
N62
S62

M70
M73
S70

41
Introduction to BMW

Engine Specification Plate Locations (Cont.)


N52
N54
N55

N63
S63

S65

S85

N74

42
Introduction to BMW

Transmission Identification
BMW uses three different transmission suppliers.
1. Zahnradfabrik Friedrichshafen: A German supplier of BMW transmissions.
Commonly referred to as ZF. ZF manufactures both manual and automatic transmissions.
2. Getrag: A German supplier of BMW manual transmissions.
3. Hydramatic: A French supplier of BMW automatic transmissions. Hydramatic is a
manufacturing division of General Motors Powertrain.
BMW has developed an internal numbering system for their transmissions for parts
ordering, information research, and identification. Each manufacturer uses their own
internal identification system.
The breakdown of the BMW transmission identification code is as follows:
BMW Identification Code Breakdown

A 5 S 440 z
Digit 1 is the transmission type:
A = Automatic
S = Standard (manual)
Digit 2 is the number of gears:
Digit 3 is a reference for the final drive ratio:
S = Top gear overdrive
D = Top gear direct drive
Digits 4-6 are a torque rating index:
Digit 7 identifies the manufacturer:
Z = ZF
R = Hydramatic
G = Getrag
zF Identification Code Breakdown

5 Hp 24
Digit 1 is the number of gears:
Digits 2-3 refer to the type of transmission:
HP = Hydraulic planetary
Digits 4-5 are an internal ZF designation:

43
Introduction to BMW

Automatic Transmissions
In technical documentation, the transmission designation is used to ensure the unambiguous identification of the transmission. Frequently, however, only an abbreviation is
used. This short form is used to assign a transmission to a transmission family. For example, we often talk about the GA8HP transmission family, which consists of several transmissions such as the GA8HP45Z, the GA8HP70Z and the GA8HP90Z.
Position

Meaning

Index

Explanation

Description

Transmission

Transmission type

Automatic Transmission

Number of gears

6
8

Six forward gears


Eight forward gears

Transmission type

HP
L
R

Hydraulic planetary gear train


Designation by GMPT
Designation by BGMPT

5+6

Transferable torque

19
26
32
45 (ZF)
45 (GMPT)
70
90
390

300 Nm gasoline engine


600 Nm gasoline engine
720 Nm gasoline engine
450 Nm gasoline engine, 500 diesel engine
350 Nm gasoline engine
700 Nm gasoline engine and diesel engine
900 Nm gasoline engine
390 Nm 4th gear 410 Nm gasoline engine

Manufacturer

G
J
R
Z
H

Getrag
Jatco
GMPT
ZF
In-house part

44
Introduction to BMW

The tables on following three pages contain a list of automatic transmissions and the
models they are used in.

Zahnradfabrik Friedrichshafen (ZF)


Transmission
BMW ID #

Manufacturer ID

Model/Year

Engine

4HP22 (EH)

4Hp22 (EH)

86
86
86

535i
635i
735i

M30
M30
M30

4HP24 (EH)

4Hp24 (EH)

88-9/91 750iL (E32)


92-94 750iL (E32)
90-94 850i/Ci (E31)

M70
M70
M70

A5S310Z

5Hp18

93
94
95
96-99

530i/iT (E34)
530i/iT (E34)
M3 (E36)
M3 (E36)

M60
M60
S50 (US)
S52

A5S325Z

5Hp19

00
01
01-04
02-05
02- 06
00-04

323i/Ci/CiC (3/00-8/00)
323iT (from 4/01)
325i/Ci/CiC to end of 04
325i SULEV (E46)
325Ci SULEV (E46)
330i/Ci/CiC to end of 04

M52 TU
M52 TU
M54
M56
M56
M54

01- 03
01- 03

525i/xi/xiT 3/01to 9/03


530i/xi/xiT3/01 to 3/03

M54-N52
M54-N52

03-05

Z4 (E85) 2.5i and 3.0i

M54

97
97

840Ci (E31) from 9/96


540i (E39) 1/97-8/97

M62
M62

97
97

740i/iL (1/97 - 4/97)


740i/iL (5/97-8/97)

M62
M62

98-03

540i

M62, M62 TU 99-02

A5S440Z

A5S560Z

5Hp24

5Hp30

98-01

740i/iL

M62, M62 TU 99-01

00-

X5 4.4i (E53)

M62TU

93-94

740i/iL (E32)

M60

93
94-95

540i (E34)
540i (E34)

M60
M60

94-95

840Ci (E31)

M60

95
95-01
96-97

740i/iL (E38)
750iL (E38)
740i/iL ( -1/97)

M60
M73/M73TU
M62

96
95-97

840Ci (E31)
850Ci

M62
M73

45
Introduction to BMW

Zahnradfabrik Friedrichshafen (ZF)


Transmission
BMW ID #

Manufacturer ID

Model/Year

Engine

GA6HP26Z

6Hp26

02-04
05-08
03-

N62
N62/N62TU
N73

GA6HP28Z

GA6HP19Z

GA6HP21Z

GA8HP45Z

GA8HP70Z

46
Introduction to BMW

6Hp26TU

6HP19

6HP19TU

8HP45

8HP70

745i/Li (E65/E66)
750i/Li (E65/E66)
760Li (E65/E66))

03-3/07 545i/550i (E60)

N62/N62TU

03-9/06 X5 4.4/4.8iS (E53)

N62/N62S

3/07
9/07
9/07

545i/550i (E60)
645Ci/CiC (E63/E64)
650Ci/CiC (E63/E64)

N62/N62/TU
N62/N62/TU
N62/N62/TU

10/06
9/08
1/08

X5 4.8i (E70)
X5 xDrive35d (E70)
X6 XDrive50i 4.4 (E71)

N62TU
N57
N63

05-9/06 325i/xi (E90/E91)


05-9/06 330i/xi (E90)

N52
N52

06
06

Z4 3.0i/si (E85)
Z4 3.0i/si Coupe (E86)

N52
N52

4/06
9/06
12/06

335i/xi (E90)
328i/xi-335i/xi (E92)
335i (E93)

N54
N52K/N54
N54

3/07

528i/xi-535i/xi (E60/E61)

N52K/N54

1/08
1/08

135is Coupe (E82)


135is Convertible (E88)

N54
N54

10/06
1/08

X5 3.0si (E70)
X6 XDrive35i 3.0 (E71)

N52K
N54

3/10

535i/xi (F07)

N55

3/10
3/10

528i (F10)
535i/xi (F10)

N52
N55

5/10
5/10
5/10

X5 xDrive35i (E70)
X5 xDrive50i (E70)
X5 xDrive35d (E70)

N55
N63
M57

9/09

550i/x (F07)

N63

9/09

760Li (F02)

N74

3/10

550i/xi (F10)

N63

GM Hyrdramatic
Transmission
BMW ID #

Manufacturer ID

Model/Year

Engine

A4S310R
(THM-R1)

4L30E(A4S310R)

90-92
93-95

525i (E34)
525i (E34)

M50
M50 TU

92
93-95
92-95

325i,is,ic (E36)
325i,is,ic (E36)
318ti (E36)

M50
M50 TU
M42

96-98
96-98
96-98

328i (is,ic -97)


318i (is,ic-97)
318ti (E36/5)

M52
M44
M44

96-98
96-98

Z3 1.9 (E36/7)
Z3 2.8

M44
M52

97-98

528i (E39)

M52

99-00
99-00

323i/Ci (7/98-3/00)
328i/Ci (6/98-5/00)

M52 TU
M52 TU

99-00

528i (E39) 9/99-8/00

M52 TU

99-00

Z3 (E36/7) 2.3/2.8

M52 TU

A4S270R

A5S360R (GM5)

A5S390R (GM5)

6L46R (GM6)

4L30E(A4S270R)

5L40-E
(A5S360R)

5L40-E
(A5S390R)

6 Speed
Hydra-Matic

00-8/06 X5 3.0i (4/00)

M54

01
01-3/05
01-6/06
01
01

M54
M54
M54
M54
M54

325iT (8/00-3/01)
325xi/xiT & 330Xi (-8/00)
325Ci/Cic/330Ci/Cic
525i/iT (9/00-3/01)
530i (9/00-3/01)

01-02 Z3 2.5/3.0 (6/00)


03-8/06 X3 2.5/3.0 (E83)

M54
M54

9/06
12/06

328i/xi/C/Cxi (E90/91/92)
328Cic (E93)

N52K/N51
N52K/N51

1/08
1/08

128is Coupe (E82)


128is Convertible (E88)

N52K/N51
N52K/N51

9/06

X3 3.0si (E83)

N52K

47
Introduction to BMW

Manual Transmissions
In the technical documentation, the transmission designation is used to ensure the
unambiguous identification of the transmission. Frequently, however, only an abbreviation
is used. Thus we frequently speak of the I transmission, K transmission or G transmission.
For the correct designation, refer to the following table.

Position

Meaning

Index

Explanation

Description

Transmission

Transmission type

Manual Transmission

Number of gears

1-9

Number of forward gears

Transmission type

X
S
W
D
Y

Manual transmission
Four-wheel drive with manual transmission
Sequential manual transmission
Four-wheel drive with sequential manual transmission
Twin-clutch gearbox
Four-wheel drive with twin-clutch gearbox

5&6

Transmission type

17
26
37
45
53

I transmission
D transmission
H transmission
K transmission
G transmission

Gear set

B
D
S
P

Petrol engine ratio


Diesel engine ratio
Sport gear ratio
Petrol engine gear ratio overhauled

Manufacturer

G
J
R
Z
H

Getrag
Jatco
GMPT
ZF
In-house part

48
Introduction to BMW

The following table lists the manual transmissions and the vehicles they are used in.
Transmission Model

Vehicles

Engine

Model Year

S5D 200G

318i/iC (E36)

M42

1992 - 1995

S5D 250G

318ti (E36/5)

M42, M44

1995 - 1999
1996

S5D 280Z

S5D 310Z

S5D 320Z

S6S 420G

S6S 560G

318i/iC (E36)

M44

325i/iC (E36)

M50TU

1992 - 1995

323i (E46)

M52TU

1999 -

X5 3.0i (E53)

M54

2001 -

325xi (E46/16)

M54

2001 -

330xi (E46/16)

M54

2001 -

M3 (E36)

S50

1995

525i (E34)

M50TU

1991 - 1995

530i (E34)

M60

1994 - 1995

323i/iC, 328i/iC (E36)

M52

1996 - 1999

M3 (E36)

S52

1996 - 1999

Z3 roadster/Coupe

M52TU

1997 -

M roadster/Coupe

S52

1998 -

528i (E39)

M52TU

1997 -

328i (E46)

M52TU

1999 -

M3 (E46)

S54

2001 -

540i (E34)

M60

1994 - 1995

540i (E39)

M62TU

1997 -

M5 (E39)

S62

2000 -

Z8 (E52)

S62

2001 -

850i/Ci

M70, M73

1991 - 1997

850Csi

S70

1994 - 1995

GS6-17PG

528i (F10)

N52

2011

GS6-45BZ

535i (F10)

N55

2011

GS6-53BZ

550i (F10)

N63

2011

49
Introduction to BMW

Transmission Data Plate


In order to identify BMW transmissions there are identification tags located externally on
the transmission case. The tag contains information such as Manufacturer, Serial number, transmission type etc. This information is needed when ordering parts, referencing
bulletins, or submitting a PuMA case.
ZF Tag Location
Right hand side (passenger side) of transmission case. (5HP30 and 5HP18)
Left hand side (drivers side) of transmission case. (6HP26Z, 5HP24, and all 4HP)
Rear under output shaft. (5HP19)

ID Tag Location 5HP24

ID Tag Location 5HP19

GM Tag Location
Left hand side (drivers side) of transmission case.

GM ID Tag (GM 5)

50
Introduction to BMW

BMW Group Numbering System


BMW uses a group numbering system to aid internal and BMW Center personnel to
identify vehicle components or BMW information resources.
The main group numbering system is made of two digits at the beginning of any BMW
group number. The following information resources are all organized by the group numbering system.
Part Numbers
Warranty Labor and Defect codes
Service Information Bulletins
Technical Reference Information
Repair Manuals
Technical Data
Tightening Torques
Special Tool Catalog
Electrical Troubleshooting Manuals
Diagnosis Program Test Modules
Group Description

Group Description

Maintenance and General Hints

33

Rear Axle

Warranties

34

Brakes

Aftersales Development

35

Pedals

Technical Training

36

Wheels and Tires

Tools and Equipment

37

Special Suspension Systems

Information Systems

41

Body

Service Roundtable

51

Body Equipment

Workshop Environment Systems

52

Seats

GT1

54

Special Roofs

Programming/Coding Explanations

61

General Electrical Systems

10

TIS

62

Instruments

11

Engine

63

Lights

12

Engine Electrical Systems

64

Heating & Air Conditioning

13

Fuel Systems

65

Audio, Navigation, Monitors, Alarms, SRS

16

Fuel Supply Systems

66

Distance Systems, Cruise and Remote Control

17

Cooling System

67

Electric drives

18

Exhaust Systems

71

Tools and Accessories (Engine-Chassis)

21

Clutch

72

Safety Belts and Accessories (Body)

22

Engine and gearbox suspension

80

Bicycles/Bicycle Accessories

23

Manual Transmission

81

Books, Calendars and Collectibles

24

Automatic Transmission

82

Lifestyle and Gift Items

25

Gear Shift Mechanism

84

Communication Systems

26

Drive Shaft

91

Individual Equipment

27

Intermediate and Special Transmission

97

Corrosion Protection

28

M Double-clutch Transmission w/Drivelogic

98

Paints and Car Care Products

31

Front Axle

99

Paintwork

32

Steering and Wheel Alignment

51
Introduction to BMW

Basic BMW Abbreviations and Acronyms


Throughout your career as a BMW Group Service Technician you will come across many
acronyms in the various Technical publications. Even BMW is an acronym. An acronym is
a word formed from the initial letters of a longer word. In the next two pages there is a list
of acronyms describing various systems on BMW Group automobiles and SAVs.
Remember this is only a partial list. The BMW Group is a dynamic company and is
always adding new systems to its products. Look for new systems and acronyms with
new Technical Training courses, Service Information, and Technical Information Bulletins.
You can also refer to ISTA FTD 000 103035 Abbreviations All models for
more than 1500 definitions.
AB

Airbag

CVT

Constantly Variable Trans.

ABL

Procedure

D-Bus

Diagnosis Bus (same as TXD)

ABS

Anti-lock Braking System

D-CAN

Diagnosis on Controller Area Network

ACSM

Advanced Crash Safety Module

DBC

Dynamic Brake Control

ADS

Engine Intake Air Control

DCS

Dealer Communication System

AGS

Adaptive Transmission Control

DDE

Digital Diesel Electronics

AIC

Automatic Interval Control (rain sensor)

DIN

German Industrial Standards

AL

Active Steering (also AS or AFS)

DIS

Diagnosis and Information System

ARS

Active Roll Stabilization

DISA

Differential Air Intake Control

ASC

All Season Traction

DK

Throttle Housing

ASC+T

ASC+Traction

DKI

Throttle Position

ASK

Audio System Controller

DME

Digital Motor Electronics

AST

Slip Control (Marketing term)

DM-TL

Diagnosis Module Tank Leakage

AUC

Automatic Air Recirculation

DSC

Dynamic Stability Control

AZD

Tightening Torque (AZD)

DSP

Digital Sound Processing

DTC

Diagnostic Trouble Code

Benzene (gasoline)

DWA

Theft Deterrent System

BC

Board Computer

DWS

Tire Pressure Warning System

BC1

Body Controller 1

BLS

Brake Light Switch

EBO

Installation Location

BMBT

Board Monitor

EBV

Electronic Brake Proportioning

BS

Block Diagram

ECM

Engine control module (SAE)

BSD

Bit Serial Data interface

EDC

Electronic Dampening Control

BST

Battery Safety Terminal

EDK

Electronic Throttle Valve

BZM

Center Console Control Center

EGS

Electronic Transmission Control

EH

Electronic Hydraulic

CAS

Car Activation System

EHC

Electronic Height Control

CBC

Corner Braking Control

EKP

Electronic Fuel Pump

CAN-Bus Controller Area Network(bus)

EKPS

Electronic Fuel Pump Control

CIC

Car Information Computer

ELV

Electronic Steering Lock

CID

Central Information Display

EM

Electro-Mechanical

CIM

Chassis Integration Module

EMF

Electro-Mechanical Emergency Brake

CVM

Convertible Top Module

EML

Electronic Motor Load Regulation

52
Introduction to BMW

EO

Component Location

KAFAS

Camera-based driver assistance system

EPC

Electronic Parts Catalog

KAT

Catalytic Converter

ETM

Electronic Troubleshooting Manual

KATON

Converter Heating (signal)

Ethernet Cabled data network technology for local data


networks

K-Bus

Body Bus

EWS

Electronic Driveaway Protection

FB

Function Description

F-CAN

Chassis CAN

FD

Rear display

FEB

Fault Elimination

FBZV

Radio Frequency Locking

FLA

High beam assistant

FlexRay

Fast, present and fault-tolerant bus system for


use in automotive applications

FRU

Flat Rate Unit

FRM

Footwell module

FTD

Vehicle Technical Diagnosis

FUB

Functional Description

FZD

Roof function center

GAL

Speed Dependent Volume

GM

General Module

GMR

Yaw Moment Control

GPS

Global Positioning System

GWS

Gear Selector Switch

HDC

Hill Decent Control

HFM

Hot Film Air Mass Meter

HKL

Luggage compartment lid lift

HSB3

Heating/Ventilation, 3rd row

HSR

Rear suspension slip angle control

HUD

Head Up Display

IB

Interior lighting Control Signal

ICM

Integrated Chassis Management

I-Bus

Information Bus

IHKA

Automatic Heating and A/C

IHKR

Regulated Heating and A/C

IHKS

Standard Heating and A/C

IKE

Instrument Cluster Electronics

IR

Infrared

ISIS

Intelligent Safety Integration System

ISN

Individual Serial Number

JBE

Junction Box Electronic

K-CAN

Body controller area network

KFA

Function changes to vehicle

KL

Terminal Designation

KO

Compressor ON Signal

KOMBI

Instrument Cluster

KOREL

Compressor Relay Signal

KW

Crankshaft

LCM

Lamp Check Module

LDP

Leak Diagnosis Pump

LEV

Low Emissions Vehicle

LIN-Bus

Local Interconnect Network bus

Local-CAN Local controller Area Network


LL

Closed Throttle

LRA

Vertical Headlight Aiming

LSM

Steering Column Memory

LSZ

Lamp Switching Center

LVA

Air Supply System

LWR

Vertical Headlight Aiming

LWS 5

Steering Angle Sensor

MBC

Maximum Brake Control

MDK

Motorized Throttle Valve

MFL

Multi-Function Steering Wheel

MFC

Multi-Function Controller

MID

Multi-Information Display

MoDiC

Mobile Diagnostic Computer

MOST

Media Oriented System Transport

MRS

Multiple Restraint System

MSR

Engine Drag Torque Reduction

NG

New Generation

NVE

Night Vision Electronics

OBC

On-Board Computer

OBD

On-Board Diagnosis (SAE)

PB

Pin Assignments

P-Bus

Periphery Bus

PDC

Park Distance Control

PIB

Pin Assignment

PT-CAN

Powertrain CAN

PWG

Pedal Position Sensor

53
Introduction to BMW

RDC

Tire Pressure Control

VL

Full load - wide open throttle

RDW

Tire Pressure Warning

VM

Video Module

REP

Repair Instructions

VSW

Video Switch

RPS

Rollover Protection System

RPW

Tire Puncture Warning

WK

Converter Lock-up Clutch

RSE

Rear Seat Entertainment system

WUP

Wake Up line

RXD

Wake-up Diagnosis Line

RZV

Direct Stationary Ignition

ZGM

Central Gateway Module

ZKE

Central Body Electronics

SB

Fuse Assignments

ZV

Central Locking System

SBE

Seat Occupancy Detector

ZWD

Idle Control Valve

SCA

Soft Close Actuator

SDARS

Satellite tuner (US)

SG

Control Unit

Terminals

SGS

Seat Integrated Belt System

B+

Battery Positive

SHD

Sunroof Module

B-

Battery Negative

SIA

Service Interval Indicator

KL
Terminal

Standardized Abbreviation for Clamp or


Number

KL_0

Ignition Switch Off

KL_R

Voltage Ignition Switch in ACC, Run Start. Hot


in ACC/Run/Start

KL_15

Voltage Ignition Switch in Run and Start. Hot


(12V) in Run/Start.

KL_15N

F01/F02. Voltage Ignition Switch in Run and


Start. Hot (12V) in Run/Start

SIT

Service Information Technology

SM

Seat Module

SP

Schematic

SPI

Vehicle Software Information

ST

Connector View

STA

Connector View

SSP

Wiring Diagram

SWW

Lane Change Warning

SWZ

Special Tool

SZL

Steering column switch cluster

SZM

Central Switch Center Module

TCU

Telematic Control Unit

TD

Engine Speed

TED

Technical Data

ti

Injector on time

TL

Part Throttle

TLEV

Transitional Low Emission Vehicle

KL_15U/15i Voltage Ignition Switch in Run. Hot (12V) in


Run.
KL_30

12V at All Times (Relay Work Power). Hot


(12V) All Times.

KL_30g

12V with time disconnection.

KL_30B

F01/F02. 12V with time disconnection.

KL_30g-f 12V with fault disconnection.


KL_30F

F01/F02. 12V with fault disconnection.

KL_30H

Starter Signal

KL_31

Ground

KL_50

Voltage Ignition switch in Start. Hot (12V) in


Start

TPMS

Tire Pressure Monitoring System

KL_58

Interior Lighting Dimmer Signal

TRS

Battery Isolation Switch

KL_61

TRSVC

Control unit for reversing and side view cameras

Ground with Alternator Output, 12V with


KL_15

85

Relay Coil Ground (Signal) control side.

TU

Technical Update

86

Relay Coil B+ control side.

TXD

Transmitting Diagnosis Line

87

Relay Output Work Side.

87a

Relay Output Work Side At Rest

ULF-SBX Universal charger and hands-free unit, interface


box (bluetooth telephony)
VANOS

Variable Camshaft Timing

VDM

Vertical Dynamics Management

54
Introduction to BMW

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