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Weld Metal Calculation

The document provides information on weld sizes, consumables required for different welding processes per unit length and per pipe joint, and calculations for weld metal required per pipe joint. Key details include: - A weld leg size of 2mm and unit weld length of 0.3m - Consumables required per unit length for different welding processes ranging from 0.005kg to 0.008kg - Calculations provided for weld metal required per pipe joint with a diameter of 6 inches, 35 joints, and other parameters. The total weld metal required per joint and for fill/cap is calculated.

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176 views9 pages

Weld Metal Calculation

The document provides information on weld sizes, consumables required for different welding processes per unit length and per pipe joint, and calculations for weld metal required per pipe joint. Key details include: - A weld leg size of 2mm and unit weld length of 0.3m - Consumables required per unit length for different welding processes ranging from 0.005kg to 0.008kg - Calculations provided for weld metal required per pipe joint with a diameter of 6 inches, 35 joints, and other parameters. The total weld metal required per joint and for fill/cap is calculated.

Uploaded by

전상문
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLS, PDF, TXT or read online on Scribd
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Enter Data:

Weld Size ( Leg T ) 2 mm


Unit Weld Length ( L )
0.3 m
Consumables Required to Procure per Unit Length:
SMAW 0.008 Kg
GTAW 0.005 Kg
GMAW 0.005 Kg
FCAW 0.006 Kg
SAW 0.005 Kg Wire 0.006 Kg Flux
T
L
Weld Metal per Pipe Joint
Enter Data In Red only:
Dia = in. 6
X = 35
T = 18.26
L = 1.5
G = 2
(RT) = 3
V = 16.76
M = 0
Root Pass: Z = 0
Consumables Required to Procure per Joint: f = 0
SMAW 0.143 Kg
GTAW 0.095 Kg
STT 0.090 Kg
Fill/Cap:
Consumables Required to Procure per Joint:
SMAW 1.602
GTAW 1.068
GMAW 1.012
FCAW 1.131
SAW 0.991 Kg Wire 1.288 Kg Flux
FULL GMAW 1.102
FULL SMAW 1.745
FULL TIG 1.163
STT Root & SAW F/Cap 1.081 Kg Wire 1.288 Kg Flux
X
G
G
Z
Root
Root
Fill/Cap
Fill/Cap
V
L
T
RT
RT
T
L
Enter Data In Red only:
152.4 mm
deg.
mm
mm Standard Bevel
mm Parameters
mm
mm
mm Compound Bevel
deg. Parameters
`
X
V
M
L
dia no of joints unit wt/jnt rt elect tot unit wt/jnt f/c electrod
6 284 0.143 40.612 1.6 454.4
16 6 0.143 0.858 1.6 9.6
24
14
41.47 464
dia no of joints unit wt/jnt rt elect tot unit wt/jnt f/c electrod
6 284 0.143 40.612 1.6 454.4
16 6 0.143 0.858 1.6 9.6
24
14
41.47

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