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Motorcycle Engine Parts List

This document provides part numbers and descriptions for cylinder head, camshaft/valve, cylinder, cylinder head cover, and right crankcase cover components of an engine. It includes 20 parts related to the cylinder head in 2 pages, 15 parts for the camshaft/valve in 1 page, 5 parts for the cylinder in 1 page, and 10 parts for the right crankcase cover in 1 page. Repair times are provided for replacing groups of related parts.

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Mo Slem

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0% found this document useful (0 votes)

281 views55 pages

Motorcycle Engine Parts List

Uploaded by

Mo Slem

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 55

CYLINDER HEAD

E-1

Service item

F.R.T.

COVER, TAPPET ADJUSTING HOLE .......... 0,1

(WAKTU SAMA UNTUK DUA UNIT)
.PLUG, SPARK
COVER, L. CYLINDER HEAD SIDE ............ 0,2
BOLT, STUD, 8X28 ..................................... 0,3
(TAMBAHKAN 0,1 UNTUK MASING2)
INSULATOR, CARBURETOR ...................... 0,4
PIPE, IN. ....................................................... 0,5
GASKET, CYLINDER HEAD ........................ 1,1
HEAD COMP., CYLINDER ........................... 1,8

2
No

Part Number

Description

Qty

1
2
3
4
5

12200-KPH-881
12211-KFM-900
12211-KPH-900
12237-KPH-900
12251-KPH-901

HEAD COMP., CYLINDER .......................................................................

CLIP, VALVE GUIDE ...............................................................................
PLATE, STOPPER ...................................................................................
GUIDE, VALVE (O.S) .............................................................................
GASKET, CYLINDER HEAD ...................................................................

1
2
1
2
1

6
7
8
9
10

12341-KPH-900
12361-KPH-900
12395-KPH-900
14125-KPH-900
14126-KPH-900

COVER, L. CYLINDER HEAD SIDE ........................................................

COVER, TAPPET ADJUSTING HOLE .....................................................
GASKET, L. CYLINDER HEAD SIDE COVER .........................................
PLUNGER, CAM SETTING ......................................................................
SPRING, PLUNGER .................................................................................

1
2
1
1
1

11
12
13
14
15

16201-KCW-851
16211-KPH-900
17110-KPW-860
17640-KPW-900
9806786881
9806786871

GASKET, CARBURETOR INSULATOR ..................................................

INSULATOR, CARBURETOR ..................................................................
PIPE, IN. ..................................................................................................
CLAMPER, FUEL TUBE ..........................................................................
PLUG, SPARK (CPR6EA-9)(NGK) .........................................................
PLUG, SPARK (U20EPR9)(DENSO) .......................................................

1
1
1
1
1
1

16
17
18
19
20

90004-GHB-670
90441-ME9-000
90441-286-000
90443-107-000
90461-357-000

BOLT, FLANGE, 6X25(NSHF) ................................................................

WASHER, SEALING, 8MM .....................................................................
WASHER, SEALING, 8MM .....................................................................
NUT, CAP, 8MM ......................................................................................
WASHER, SEALING, 6.5X12 .................................................................

2
1
3
4
2

Notes

E-1

CYLINDER HEAD
Service item

Part Number

Description

Qty

21
22
23
24
25

91304-GB1-900
91372-KPH-900
92900-08028-0E
95701-06012-00
95701-06110-00

O-RING, 25X2.4 ......................................................................................

O-RING, TAPPET ADJUSTING HOLE CAP ..............................................
BOLT, STUD, 2.8X28 ..............................................................................
BOLT, FLANGE, 6X12 .............................................................................
BOLT, FLANGE, 6X110 ...........................................................................

1
2
2
2
1

26
27
28
29

96001-06020-00
96001-06022-00
96001-06045-00
96001-06095-00

BOLT, FLANGE, 6X20 .............................................................................

BOLT, FLANGE, 6X22 .............................................................................
BOLT, FLANGE, 6X45 .............................................................................
BOLT, FLANGE, 6X95 .............................................................................

4
1
1
2

Notes

F.R.T.

E-2

CAMSHAFT/VALVE
Service item

F.R.T.

ARM COMP., VALVE ROCKER ................... 1,3

(SAMA WAKTU UNTUK DUA UNIT)
.CAMSHAFT COMP.
.SHAFT, EX. ROCKER ARM
(SAMA WAKTU UNTUK DUA UNIT)
.SHAFT, IN. ROCKER ARM
SPRING, VALVE .......................................... 1,4
(TAMBAHKAN 0,1 UNTUK MASING2)
(TERMASUK PART YANG BERHUBUNGAN)
VALVE ........................................................ 1,6
(TAMBAHKAN 0,2 UNTUK MASING2)
(TERMASUK SKIR KLEP)
(TIDAK TERMASUK PENGGANTIAN
VALVE GUIDE)

Part Number

Description

Qty

1
2
3
4
5

12209-GB4-681
14100-KPH-900
14430-KPH-900
14451-KPH-900
14452-KPH-900

SEAL, VALVE STEM (NOK) ...................................................................

AMSHAFT COMP. ....................................................................................
ARM COMP., VALVE ROCKER ...............................................................
SHAFT, IN. ROCKER ARM .......................................................................
SHAFT, EX. ROCKER ARM .....................................................................

2
1
2
1
1

6
7
8
9
10

14711-KPH-900
14721-KPH-880
14751-KPH-900
14771-GB4-680
14775-KFM-900

VALVE, IN. ..............................................................................................

VALVE, EX. .............................................................................................
SPRING, VALVE ......................................................................................
RETAINER, VALVE SPRING ....................................................................
SEAT, VALVE SPRING OUTER ...............................................................

1
1
2
2
2

11
12
13
14
15

14776-KPH-900
14781-MA6-000
90012-333-000
90206-001-000
90702-KFM-900

SEAT, VALVE SPRING ............................................................................

COTTER, VALVE .....................................................................................
SCREW, TAPPET ADJUSTING .................................................................
NUT, TAPPET ADJUSTING .......................................................................
DOWEL PIN, 8X12 ..................................................................................

2
4
2
2
1

Notes

CAM CHAIN/TENSIONER

E-3

Service item

F.R.T.

LIFTER ASSY., TENSIONER ....................... 0,3

SPROCKET, CAM ........................................ 0,6
CHAIN, CAM ............................................... 1,1
.GUIDE COMP., CAM CHAIN
.TENSIONER ASSY., CAM CHAIN

Part Number

Description

Qty

1
2
3
4
5

14321-KPH-900
14401-KPH-900
14510-KPH-880
14515-KGH-900
14520-KPH-901

SPROCKET, CAM (34T) ..........................................................................

CHAIN, CAM ............................................................................................
TENSIONER ASSY., CAM CHAIN ...........................................................
PLATE, TENSIONER SETTING ................................................................
LIFTER ASSY., TENSIONER ....................................................................

1
1
1
1
1

6
7
8
9
10

14560-KGH-900
14610-KPH-900
90005-KY7-000
90083-GB6-911
91306-MG3-000

GASKET, TENSIONER LIFTER ................................................................

GUIDE COMP., CAM CHAIN ....................................................................
SCREW, PAN, 6X6 ..................................................................................
BOLT, KNOCK, 5MM ...............................................................................
O-RING, 1.5X9.5 .....................................................................................

1
1
1
2
1

11
12

95701-06014-00
96001-06022-00

BOLT, FLANGE, 6X14 ............................................................................. 1

BOLT, FLANGE, 6X22 ............................................................................. 2

Notes

E-4

CYLINDER
Service item

F.R.T.

GASKET, CYLINDER .................................. 1,3

CYLINDER COMP. ....................................... 1,4

2
No

Part Number

Description

Qty

1
2
3
4
5

12100-KPH-900
12191-KPH-900
12195-KPH-900
12196-KPH-900
12197-KPH-900

CYLINDER COMP. ...................................................................................

GASKET, CYLINDER ...............................................................................
RUBBER A, INSERT ................................................................................
RUBBER B, INSERT ................................................................................
RUBBER C, INSERT ................................................................................

94301-10120

DOWEL PIN, 10X12 ................................................................................ 2

Notes

1
1
1
1
1

RIGHT CRANKCASE COVER

E-5

Service item

F.R.T.

PROTECTOR COMP., R. COVER ................ 0,1

GASKET, R. CRANKCASE COVER ........... 0,6
.OIL SEAL, 16X28X7
.PLATE COMP., CLUTCH CAM
LEVER COMP., CLUTCH ............................. 0,7
(TERMASUK PART YANG BERHUBUNGAN)
.PLATE COMP., CLUTCH LIFTER
(TERMASUK PART YANG BERHUBUNGAN)
COVER COMP., R. CRANKCASE ............... 0,8

Part Number

Description

Qty

1
2
3
4
5

11330-KPH-880
11370-KPH-880
11394-KPH-900
15651-KPH-880
22810-KPH-900

COVER COMP., R. CRANKCASE ...........................................................

PROTECTOR COMP., R. COVER ............................................................
GASKET, R. CRANKCASE COVER ........................................................
GAUGE, OIL LEVEL ................................................................................
LEVER COMP., CLUTCH .........................................................................

1
1
1
1
1

6
7
8
9
10

22820-KPH-900
22825-046-000
22830-KPH-900
22846-KPH-900
22850-KPH-900

PLATE COMP., CLUTCH CAM .................................................................

SPRING, CAM PLATE SIDE .....................................................................
PLATE COMP., CLUTCH LIFTER .............................................................
BOLT, CLUTCH ADJUSTING ...................................................................
PLATE COMP., BRAKE ............................................................................

1
1
1
1
1

11
12
13
14
15

22853-KPH-900
22860-HB3-000
90004-GHB-610
90443-844-000
90485-040-000

SPRING, BRAKE ......................................................................................

RETAINER COMP., BALL ........................................................................
BOLT, FLANGE, 6X12(NSHF) ................................................................
WASHER, THRUST, 8MM .......................................................................
WASHER, 8MM .......................................................................................

1
1
3
1
1

16
17
18
19
20

90605-166-720
90702-KFM-900
91007-KPH-901
91204-MC7-003
91303-001-000

CIRCLIP, 7MM ..........................................................................................

DOWEL PIN, 8X12 ..................................................................................
BEARING, RADIAL BALL SPECIAL, 6001U ...........................................
OIL SEAL, 16X28X7 ...............................................................................
O-RING, 8MM ...........................................................................................

1
2
1
1
1

21
22
23

91307-035-000
94030-08000
96001-06040-00

O-RING, 18X3 .......................................................................................... 1

NUT, HEX., 8MM ...................................................................................... 1
BOLT, FLANGE, 6X40 ............................................................................. 10

Notes

ONE WAY CLUTCH

E-6

Service item

F.R.T.

COVER, OIL FILTER .................................... 0,7

INNER COMP., ONE-WAY CLUTCH ............ 1,0
(TERMASUK PART YANG BERHUBUNGAN)
.OUTER ASSY., PRIMARY CLUTCH
.PLATE COMP., PRIMARY DRIVE
.WEIGHT SET, PRIMARY CLUTCH
GEAR COMP., PRIMARY DRIVE ................. 1,1

2
No

Part Number

Description

Qty

1
2
3
4
5

15431-KPH-900
15439-KPH-900
22530-KPH-900
22606-GN5-910
22610-KPH-900

COVER, OIL FILTER ................................................................................

GASKET, OIL FILTER ..............................................................................
WEIGHT SET, PRIMARY CLUTCH ..........................................................
SPRING, ONE WAY RETAINER ...............................................................
PLATE COMP., PRIMARY DRIVE ............................................................

1
1
1
6
1

6
7
8
9
10

22630-GB2-000
22641-KPH-900
22642-KPH-900
22643-KPH-900
22644-KPH-900

INNER COMP., ONE-WAY CLUTCH ........................................................

SPRING, PRIMARY CLUTCH ...................................................................
WASHER, CLUTCH SIDE ........................................................................
SPRING, SIDE FRICTION .........................................................................
PLATE, CLUTCH SIDE .............................................................................

1
3
1
1
1

11
12
13
14
15

22660-KPH-880
22804-GB2-000
23120-KPH-900
23122-KPH-900
23123-PH-900

OUTER ASSY., PRIMARY CLUTCH ........................................................

RUBBER, CLUTCH DAMPER ...................................................................
GEAR COMP., PRIMARY DRIVE .............................................................
SUB GEAR (20T) ....................................................................................
RETAINER, SPRING .................................................................................

1
3
1
1
1

16
17
18
19
20

23124-KPH-900
23125-GN5-910
90083-KFL-850
90231-087-010
90401-GB2-000

SPRING, SUB GEAR ...............................................................................

PIN, STOPPER .........................................................................................
BOLT, SPECIAL FLANGE, 5X8 ...............................................................
NUT, LOCK, 14MM ..................................................................................
WASHER, 30X45X0.8 ............................................................................

1
1
3
1
1

21
22
23
24
25

90431-GN5-910
90432-086-000
90455-GB2-000
90603-KPH-900
90605-166-720

WASHER, LOCK .....................................................................................

WASHER B, LOCK ..................................................................................
CIRCLIP, INTERNAL, 45MM .....................................................................
SET RING, 25MM .....................................................................................
CIRCLIP, 7MM ..........................................................................................

1
1
1
1
3

91101-GB2-000

ROLLER, 5X8 .......................................................................................... 6

Notes

CLUTCH

E-7

Service item

F.R.T.

BEARING, RADIAL BALL, 6804 ................. 0,7

OUTER COMP., CLUTCH ............................ 1,0
.PLATE, CLUTCH LIFTER
.SPRING, CLUTCH
(WAKTU SAMA UNTUK DUA UNIT ATAU LEBIH)
CENTER, CLUTCH ....................................... 1,2
.DISK, CLUTCH FRICTION
(TERMASUK PART YANG BERHUBUNGAN)
(WAKTU SAMA UNTUK DUA UNIT ATAU LEBIH)
.PLATE, CLUTCH PRESSURE

Part Number

Description

Qty

1
2
3
4
5

22100-KPH-900
22115-KPH-900
22116-KPH-900
22121-KPH-900
22201-KPH-900

OUTER COMP., CLUTCH .........................................................................

GUIDE, CLUTCH OUTER .........................................................................
COLLAR, CLUTCH OUTER .....................................................................
CENTER, CLUTCH ...................................................................................
DISK, CLUTCH FRICTION ........................................................................

1
1
1
1
4

6
7
8
9
10

22321-KE8-000
22350-KPH-900
22361-KPH-900
22401-KPH-900
90050-KPH-900

PLATE, CLUTCH ......................................................................................

PLATE, CLUTCH PRESSURE ..................................................................
PLATE, CLUTCH LIFTER .........................................................................
SPRING, CLUTCH ....................................................................................
BOLT, SPECIAL FLANGE, 6X20 .............................................................

3
1
1
6
3

11
12
13
14

90231-KM7-700
90403-KPH-900
90501-GBL-730
91002-MG8-003

NUT, LOCK, 14MM ..................................................................................

WASHER, THRUST, 17MM ......................................................................
WASHER, 14MM .....................................................................................
BEARING, RADIAL BALL, 6804 (KOYO) ..............................................

1
1
1
1

Notes

OIL PUMP

E-8

Service item

F.R.T.

SCREEN, OIL FILTER .................................. 0,6

PUMP ASSY., OIL ....................................... 1,2
(TERMASUK PART YANG BERHUBUNGAN)

2
No

Part Number

Description

Qty

1
2
3
4
5

15100-KPH-900
15133-KPH-900
15331-GF6-000
15332-GF6-000
15421-035-010

PUMP ASSY., OIL ...................................................................................

GEAR, OIL PUMP DRIVEN (30T) ............................................................
ROTOR, OIL PUMP INNER .......................................................................
ROTOR, OIL PUMP OUTER .....................................................................
SCREEN, OIL FILTER ...............................................................................

1
1
1
1
1

6
7
8
9
10

90702-KFM-900
93301-05012-0J
94540-06018
95701-06035-00
96220-40238

DOWEL PIN, 8X12 ..................................................................................

BOLT, HEX., 5X12 ...................................................................................
E-RING, 6MM ...........................................................................................
BOLT, FLANGE, 6X35 .............................................................................
ROLLER, 4X23.8 .....................................................................................

2
2
1
3
1

Notes

LEFT CRANKCASE COVER

E-9

Service item

F.R.T.

COVER COMP., L. RR. ................................ 0,1

GASKET, L. CRANKCASE COVER ............ 0,3
COVER, L. CRANKCASE ........................... 0,4

Part Number

Description

Qty

1
2
3
4
5

11341-KPH-880
11360-KPW-901
11395-KPH-900
16236-GBG-900
90084-428-000

COVER, L. CRANKCASE .......................................................................

COVER COMP., L. RR. ............................................................................
GASKET, L. CRANKCASE COVER ........................................................
CLAMP, OVER FLOW PIPE .....................................................................
CAP, A.C. GENERATOR ..........................................................................

1
1
1
1
1

6
7
8
9
10

90087-KGH-900
90702-KFM-900
91303-377-000
91356-KGH-901
96001-06022-00

CAP, 30MM ..............................................................................................

DOWEL PIN, 8X12 ..................................................................................
O-RING, 13.8X2.5 ...................................................................................
O-RING, 30MM ........................................................................................
BOLT, FLANGE, 6X22 .............................................................................

1
2
1
1
2

11
12

96001-06028-00
96001-06035-00

BOLT, FLANGE, 6X28 ............................................................................. 2

BOLT, FLANGE, 6X35 ............................................................................. 6

Notes

GENERATOR

E-10

Service item

F.R.T.

FLYWHEEL COMP. ...................................... 0,5

.STATOR COMP.

2
No

Part Number

Description

Qty

1
2
3
4
5

31110-KPW-871
31120-KPW-901
32961-KPH-900
90439-SB2-010
94050-12000

FLYWHEEL COMP. ..................................................................................

STATOR COMP. .......................................................................................
CLAMPER, A.C. GENERATOR CORD .....................................................
WASHER, SPECIAL, 24X12X2.3 ............................................................
NUT, FLANGE, 12MM ..............................................................................

6
7

96001-06014-00
96001-06022-00

BOLT, FLANGE, 6X14 ............................................................................. 2

BOLT, FLANGE, 6X22 ............................................................................. 2

Notes

1
1
1
1
1

STARTING CLUTCH

E-11

Service item

F.R.T.

GEAR, STARTER REDUCTION ................... 0,3

GEAR COMP., STARTER DRIVEN .............. 0,4
CLUTCH ASSY., ONE WAY ....................... 0,5

Part Number

Description

Qty

1
2
3
4
5

28110-KPH-900
28120-KPH-901
28131-KPH-880
28132-KPH-900
28133-KPH-900

GEAR COMP., STARTER DRIVEN (57T) .................................................

CLUTCH ASSY., ONE WAY ....................................................................
GEAR, STARTER REDUCTION (17T/55T) ..............................................
SHAFT, REDUCTION GEAR ....................................................................
COLLAR, STARTER REDUCTION ...........................................................

6
7

90010-KM1-000
91071-KPH-901

BOLT, SOCKET, 8X18 ............................................................................. 3

BEARING, NEEDLE, 21X25X17 .............................................................. 1

1
1
1
1
1

Notes

STARTING MOTOR

E-12

Service item

F.R.T.

MOTOR ASSY., STARTING ........................ 0,3

BRUSH SET, TERMINAL ............................. 0,5
.HOLDER, BRUSH

2
No

Part Number

Description

Qty

1
2
3
4
5

31200-KPH-881
31201-MBE-008
31204-KS5-901
31205-MBE-008
31206-MBE-008

MOTOR ASSY., STARTER ......................................................................

BRUSH SET, TERMINAL .........................................................................
SPRING, BRUSH ......................................................................................
BOLT, SETTING .......................................................................................
HOLDER, BRUSH ....................................................................................

1
1
2
2
1

6
7
8
9
10

31207-MBE-008
90071-MB0-000
91309-425-003
91320-MBO-008
95701-06025-00

RING ........................................................................................................
NUT-WASHER, 6MM ...............................................................................
O-RING, 24.4X3.1(ARAI) ........................................................................
O-RING ....................................................................................................
BOLT, FLANGE, 6X25 .............................................................................

2
2
1
3
2

Notes

CRANKCASE

E-13

Service item

F.R.T.

SWITCH SET, CHANGE .............................. 0,3

CRANKCASE COMP., R. ............................ * 4 , 3
CRANKCASE COMP., L. ............................. * 4 , 9

Part Number

Description

Qty

1
2
3
4
5

11100-KPH-880
11133-KPH-900
11200-KPW-901
11215-KPH-900
11216-KPH-900

CRANKCASE COMP., R. .........................................................................

JET, OIL, 0.8MM ......................................................................................
CRANKCASE COMP., L. .........................................................................
PLUG, BEARING PUSH ...........................................................................
SPRING, BEARING PUSH ........................................................................

1
1
1
1
1

6
7
8
9
10

11217-KPH-900
15761-KPH-900
35750-KPH-900
90031-KPH-900
90032-KPH-900

PLATE, BEARING ....................................................................................

TUBE, BREATHER ...................................................................................
SWITCH SET, CHANGE ...........................................................................
BOLT, CYLINDER STUD ..........................................................................
BOLT, CYLINDER STUD ..........................................................................

1
1
1
2
1

11
12
13
14
15

90033-KPH-900
90407-259-000
91208-KPH-901
91305-KPH-900
92800-12000

BOLT, CYLINDER STUD ..........................................................................

PACKING, DRAIN COCK, 12.5X20 .........................................................
OIL SEAL, 11.6X24X10 ..........................................................................
O-RING, 21X2.3 ......................................................................................
BOLT, DRAIN PLUG, 12MM .....................................................................

1
1
1
1
1

16
17
18
19
20

94301-10120
95002-70000
95701-06014-00
95701-06016-00
96001-06060-00

DOWEL PIN, 10X12 ................................................................................

CLIP, TUBE (C11) ....................................................................................
BOLT, FLANGE, 6X14 .............................................................................
BOLT, FLANGE, 6X16 .............................................................................
BOLT, FLANGE, 6X60 .............................................................................

4
2
1
2
11

Notes

CRANKSHAFT/PISTON

E-14

Service item

F.R.T.

ROD KIT, CONNECTING .............................. __

(ACTUAL TIME)
PIN, PISTON ................................................ 1,4
PISTON ....................................................... 1,5
.RING SET, PISTON
CRANKSHAFT COMP. ................................ *4,4
BEARING, RADIAL BALL, 63/22 ................ *4,6

2
No

Part Number

Description

1
2
3

13201-KFL-850
13000-KPH-880
13011-KPH-880
13021-KPH-880
13031-KPH-880
13041-KPH-880
13051-KPH-880
13101-KPH-881
13102-KPH-881
13103-KPH-881
13104-KPH-881
13105-KPH-881
13111-087-000

ROD KIT, CONNECTING ........................................................................... 1

CRANKSHAFT COMP. ............................................................................. 1
RING SET, PISTON (STD.) ....................................................................... 1
RING SET, PISTON (0.25) ....................................................................... (1)
RING SET, PISTON (0.50) ....................................................................... (1)
RING SET, PISTON (0.75) ....................................................................... (1)
RING SET, PISTON (1.00) ....................................................................... (1)
PISTON ..................................................................................................... 1
PISTON (0.25) ......................................................................................... (1)
PISTON (0.50) ......................................................................................... (1)
PISTON (0.75) ......................................................................................... (1)
PISTON (1.00) ......................................................................................... (1)
PIN, PISTON .............................................................................................. 1

6
7
8
9
10

13115-GN5-910
13310-KPH-900
13321-KPH-900
14311-KPH-900
15341-KPH-900

CLIP, PISTON PIN, 13MM .......................................................................... 2

CRANKSHAFT COMP., R. ........................................................................ 1
CRANKSHAFT, L. .................................................................................... 1
SPROCKET, TIMING (17T) ....................................................................... 1
GEAR, OIL PUMP DRIVE (19T) ................................................................ 1

11
12
13
14

90741-003-010
91001-KPH-880
91002-KPH-880
94303-03050

KEY, WOODRUFF, 4MM .......................................................................... 1

BEARING, RADIAL BALL, 63/22 ............................................................. 1
BEARING, RADIAL BALL, 63/22 ............................................................. 1
DOWEL PIN, 3X5 ...................................................................................... 1

Qty

Notes

TRANSMISSION

E-15

Service item

F.R.T.

SPROCKET, DRIVE ..................................... 0,2

COUNTERSHAFT ........................................ *4,1
(TERMASUK PART YANG BERHUNUNGAN)
.MAINSHAFT
(TERMASUK PART YANG BERHUBUNGAN)
(WHEN SERVICING COMP., UNIT, F.R.T. IS 4.3)

Part Number

Description

Qty

1
2
3
4
5

23211-KPH-881
23221-KPH-881
23415-KPH-900
23421-KPH-900
23431-KPH-900

MAINSHAFT (14T) ..................................................................................

COUNTERSHAFT ....................................................................................
BUSH, 15MM ...........................................................................................
GEAR, COUNTERSHAFT FIRST (35T) ...................................................
GEAR, MAINSHAFT SECOND (20T) ......................................................

1
1
1
1
1

6
7
8
9
10

23441-KPH-900
23451-KPH-900
23461-KPH-900
23471-KPH-900
23481-KPH-900

GEAR, COUNTERSHAFT SECOND (31T) ..............................................

GEAR, MAINSHAFT THIRD (20T) ..........................................................
GEAR, COUNTERSHAFT THIRD (23T) ...................................................
GEAR, MAINSHAFT FOURTH (26T) ......................................................
GEAR, COUNTERSHAFT FOURTH (24T) ...............................................

1
1
1
1
1

11
12
13
14
15

23801-KPH-900
23802-GN5-910
23911-KPH-900
24305-KPH-900
24306-KPH-900

SPROCKET, DRIVE (14T) .......................................................................

PLATE, FIXING ........................................................................................
COLLAR, LOCK PLATE ..........................................................................
SPRING, CHANGE FRICTION ..................................................................
PLATE, DRUM LOCK ...............................................................................

1
1
1
1
1

16
17
18
19
20

90412-KPH-900
90412-187-000
90441-KA4-700
90452-KGH-900
90452-413-000

WASHER, SPECIAL, 12X23 ...................................................................

WASHER, THRUST, 15MM .....................................................................
PLATE, BEARING HOLDER .....................................................................
WASHER, SPECIAL, 12MM ....................................................................
WASHER, THRUST, 20MM .....................................................................

1
1
2
1
1

Notes

STARTING CLUTCH

E-15

Service item

F.R.T.

2
No

Part Number

Description

Qty

21
22
23
24
25

90461-GB4-770
90461-115-000
90601-001-000
90605-200-000
91204-KPH-901

WASHER, SPLINE, 20X1.2 .....................................................................

WASHER, SPLINE, 17MM .......................................................................
CIRCLIP, EXTERNAL, 17MM ....................................................................
SET RING, 20MM .....................................................................................
OIL SEAL, 17X30X5 ...............................................................................

2
2
2
2
1

26
27
28
29
30

92101-06010-0A
95701-06014-00
96100-60010-00
96100-62010-00
96100-62030-00

BOLT, HEX., 6X10 ...................................................................................

BOLT, FLANGE, 6X14 .............................................................................
BEARING, RADIAL BALL, 6001 .............................................................
BEARING, RADIAL BALL, 6201 .............................................................
BEARING, RADIAL BALL, 6203 .............................................................

2
2
1
1
2

Notes

GEARSHIFT DRUM

E-16

Service item

Part Number

Description

Qty

1
2
3
4
5

24211-KPH-900
24212-KPH-900
24241-KPH-900
24301-KPH-900
24410-KPH-900

FORK, R. GEARSHIFT ............................................................................

FORK, L. GEARSHIFT .............................................................................
SHAFT, GEARSHIFT FORK ....................................................................
DRUM, GEARSHIFT ................................................................................
PLATE COMP., GEARSHIFT DRUM STOPPER ........................................

1
1
1
1
1

6
7
8
9
10

24421-KPH-900
24430-KPH-900
24435-KPH-900
24610-KPH-900
24630-KPH-900

HOLDER, DRUM STOPPER .....................................................................

STOPPER COMP., GEARSHIFT DRUM ....................................................
SPRING, SHIFT DRUM STOPPER ............................................................
SPINDLE COMP., GEARSHIFT ................................................................
ARM COMP., GEARSHIFT .......................................................................

1
1
1
1
1

11
12
13
14
15

24641-KPH-900
24651-KPH-900
24652-KPH-900
35751-KPH-900
35752-KPH-900

SPRING, GEARSHIFT ARM .....................................................................

SPRING, GEARSHIFT RETURN ...............................................................
PIN, SHIFT RETURN SPRING ..................................................................
CAP, CHANGE SWITCH CONTACT ........................................................
SPRING, CHANGE SWITCH CONTACT ...................................................

1
1
1
1
1

16
17
18
19
20

90022-MG8-000
90435-HB3-000
91111-KW7-900
96220-30085
96700-06016-00

PIVOT, SHIFT DRUM STOPPER ARM ......................................................

WASHER, 6.1MM ....................................................................................
ROLLER, 4X10.8 .....................................................................................
ROLLER, 3X8.5 .......................................................................................
BOLT, SOCKET, 6X16 .............................................................................

1
1
5
2
1

Notes

F.R.T.

KICK STARTER SPINDLE

E-17

Service item

F.R.T.

SPRING, KICK RETURN ............................... 1,1

PINION, KICK STARTER .............................. *4,0
.SPINDLE, KICK STARTER

2
No

Part Number

Description

Qty

1
2
3
4
5

28211-KPH-900
28221-KPH-900
28251-KPH-900
28262-KPH-900
28265-KPH-900

PINION, KICK STARTER (27T) ................................................................

RATCHET, STARTER DRIVE ...................................................................
SPINDLE, KICK STARTER .......................................................................
RETAINER, KICK SPRING ........................................................................
COLLAR, KICK RETAINER ......................................................................

1
1
1
1
1

6
7
8
9
10

28271-KPH-900
28281-KPH-900
28282-KPH-900
90452-KPH-900
90454-KPH-900

SPRING, STARTER PINION FRICTION .....................................................

SPRING, KICK RETURN ...........................................................................
COLLAR, KICK SPRING ..........................................................................
WASHER, THRUST, 15.5MM ..................................................................
WASHER, 25X20.2X1 ............................................................................

1
1
1
1
1

90605-200-000

SET RING, 20MM ..................................................................................... 2

Notes

CARBURETOR

E-18

Service item

F.R.T.

SCREEN, FUEL STRAINER ......................... 0,1

BODY SET, COCK ...................................... 0,2
.TOP SET
VALVE SET, THROTTLE ............................. 0,3
CHAMBER SET, FLOAT .............................. 0,5
CARBURETOR ASSY. ................................ 0,6
.FLOAT SET
.JET, MAIN,
.VALVE COMP., FLOAT
NEEDLE SET, JET ....................................... 0,7

Part Number

Description

Qty

1
2
3
4
5

16010-KPW-901
16012-KPH-901
16013-KPG-901
16014-KPH-901
16015-KPW-902

GASKET SET ..........................................................................................

NEEDLE SET, JET ....................................................................................
FLOAT SET .............................................................................................
TOP SET ..................................................................................................
CHAMBER SET, FLOAT ..........................................................................

1
1
1
1
1

6
7
8
9
10

16016-KEV-831
16022-KPW-902
16028-KPH-901
16037-KPH-901
16040-GB0-911

SCREW SET ............................................................................................

VALVE SET, THROTTLE .........................................................................
SCREW SET ............................................................................................
PLATE SET, VALVE ................................................................................
GASKET SET B .......................................................................................

1
1
1
1
1

11
12
13
14
15

16048-KPH-901
16075-GHB-640
16075-KPH-901
16100-KPW-862
16118-GB4-003

VALVE SET, AIR CUT ..............................................................................

O-RING, 1.3X4.3 .....................................................................................
O-RING ....................................................................................................
CARBURETOR ASSY. (APBF2A A) .......................................................
CAP, CABLE SEALING ...........................................................................

1
1
1
1
1

16
17
18
19
20

16148-141-881
16155-883-005
16163-GBG-960
16165-KPH-901
16175-GB0-911

CAP, CHOKE DUST .................................................................................

VALVE COMP., FLOAT ...........................................................................
GASKET, FLOAT CHAMBER ..................................................................
HOLDER, NEEDLE JET ............................................................................
CUP, FUEL STRAINER .............................................................................

1
1
1
1
1

Notes

CARBURETOR

E-18

Service item

F.R.T.

2
No

Part Number

Description

Qty

21
22
23
24
25

16176-GB0-911
16199-KPH-901
16199-435-771
16951-KPW-901
16963-KPW-901

SCREEN, FUEL STRAINER .....................................................................

TUBE, AIR VENT .....................................................................................
TUBE, OVERFLOW .................................................................................
BODY SET, COCK ...................................................................................
LEVER SET, COCK .................................................................................

1
1
1
1
1

26
27
28
29
30

93892-03012-18
93892-04010-10
93892-04014-18
93892-05010-18
95002-02659

SCREW-WASHER, 3X12 ........................................................................

SCREW-WASHER, 4X10 ........................................................................
SCREW-WASHER, 4X14 ........................................................................
SCREW-WASHER, 5X10 ........................................................................
CLIP, TUBE (B6.5) ...................................................................................

2
2
2
1
1

31
32

99101-KPH-078
99103-KPH-035

JET, MAIN, #75 ........................................................................................ 1

JET, SLOW, #35 ...................................................................................... 1

Notes

HEADLIGHT

F-1

Service item

F.R.T.

BULB, HEADLIGHT ..................................... 0,2

.SOCKET ASSY., HEADLIGHT
HEADLIGHT UNIT ........................................ 0,3

Part Number

Description

Qty

1
2
3
4
5

33105-KPW-861
33110-KPW-861
33118-KPW-901
33119-KPW-901
34901-KPH-881

SOCKET ASSY., HEADLIGHT .................................................................

HEADLIGHT UNIT ....................................................................................
BRACKET, R. HEADLIGHT ......................................................................
BRACKET, L. HEADLIGHT ......................................................................
BULB, HEADLIGHT (12V 32/32W) ........................................................

6
7
8

90101-GJ6-000
93903-34380
33100-KPW-861

BOLT, ADJUSTING .................................................................................. 1

SCREW, TAPPING, 4X12 ......................................................................... 2
HEADLIGHT, ASSY ................................................................................. 1

1
1
1
1
1

Notes

METER

F-2

Service item

F.R.T.

CABLE, INNER ............................................ 0,1

CABLE COMP., SPEEDOMETER ................. 0,3
.RELAY COMP., WINKER
LENS ........................................................... 0,4
.SPEEDOMETER ASSY.
CASE .......................................................... 0,5
.METER COMP., SPEED & FUEL
.SOCKET COMP.

Part Number

Description

1
2
3
4
5

34908-GA7-701
34908-MB9-871
34908-MG9-951
37200-KPW-861
37210-KPW-901

BULB, WEDGE BASE (T10) (12V 3.4W) ................................................. 2

BULB, WEDGE BASE (12V 1.7W) ........................................................... 2
BULB, WEDGE BASE (12V 1.7W) ........................................................... 6
SPEEDOMETER ASSY. ............................................................................. 1
METER COMP., SPEED & FUEL ................................................................. 1

6
7
8
9
10

37212-KPW-901
37213-KPW-901
37221-KPW-901
37224-KPW-861
37305-KE5-008

CASE ......................................................................................................... 1
HOLDER, WINKER RELAY ........................................................................ 1
LENS .......................................................................................................... 1
SOCKET COMP. ......................................................................................... 1
SCREW-WASHER, 3X22 .......................................................................... 3

11
12
13
14
15

38301-GBG-911
38306-KK4-000
44830-KFM-900
44831-KFM-900
90035-166-008

RELAY COMP., WINKER ........................................................................... 1

SUSPENSION, WINKER RELAY (MITSUBA) ............................................ 1
CABLE COMP., SPEEDOMETER ............................................................... 1
CABLE, INNER ........................................................................................... 1
SCREW-WASHER, SPECIAL, 4X10 ......................................................... 2

16
17

90101-KY6-008
91352-671-003
91352-671-004
93903-25310

SCREW, TAPPING, 3X14 ........................................................................... 1

O-RING, 8.5X1.5(ARAI) ............................................................................ 1
O-RING, 8.5X1.5(NOK) ............................................................................. 1
SCREW, TAPPING, 5X16 ........................................................................... 2

Qty

Notes

HANDLE LEVER/CABLE/MIRROR

F-3

Service item

F.R.T.

GRIP, L. HANDLE ........................................ 0,1

.LEVER, CHOKE
GRIP COMP., THROTTLE ............................ 0,2
.HOUSING, UPPER THROTTLE
.LEVER, R. STEERING HANDLE
CABLE COMP., CHOKE .............................. 0,3
.HOUSING, UNDER THROTTLE
.SWITCH ASSY., FR. STOP
CABLE COMP., FR. BRAKE ........................ 0,4
CABLE COMP., THROTTLE ........................ 0,5

Part Number

Description

Qty

1
2
3
4
5

17910-KPH-900
17950-KPH-900
17961-KFM-900
17962-KFM-900
35340-KPH-901

CABLE COMP., THROTTLE ...................................................................... 1

CABLE COMP., CHOKE ............................................................................ 1
LEVER, CHOKE ........................................................................................ 1
STOPPER, CABLE .................................................................................... 1
SWITCH ASSY., FR. STOP ...................................................................... 1

6
7
8
9
10

45450-KPW-900
53140-KPH-880
53166-KET-900
53167-KFM-900
53168-KFM-900

CABLE COMP., FR. BRAKE ..................................................................... 1

GRIP COMP., THROTTLE .......................................................................... 1
GRIP, L. HANDLE ..................................................................................... 1
HOUSING, UPPER THROTTLE .................................................................. 1
HOUSING, UNDER THROTTLE ................................................................. 1

11
12
13
14
15

53175-KPW-900
88113-KET-900
88210-KFM-900
88220-KFM-900
90115-KPW-900

LEVER, R. STEERING HANDLE ............................................................... 1

CAP, LOCK NUT ....................................................................................... 2
MIRROR COMP., R. .................................................................................. 1
MIRROR COMP., L. ................................................................................... 1
BOLT, HANDLE LEVER PIVOT ................................................................ 1

16
17
18
19
20

90314-KFM-900
90441-147-000
90442-147-000
93500-05012-0G
93500-05028-0A

NUT, LOCK ............................................................................................... 2

WASHER, PLAIN ...................................................................................... 1
WASHER, WAVE ..................................................................................... 1
SCREW, PAN, 5X12 ................................................................................. 2
SCREW, PAN, 5X28 ................................................................................. 1

21
22
23

94001-05000-0S
88110-KFM-900
88120-KFM-900

NUT, HEX., 5MM ....................................................................................... 1

MIRROR, ASSY R BACK ......................................................................... 1
MIRROR, ASSY L BACK .......................................................................... 1

Notes

HANDLE PIPE/HANDLE COVER/SWITCH

F-4

Service item

F.R.T.

WEIGHT B, STEERING HANDLE ................. 0,2

COVER, FR. HANDLE ................................. 0,3
SWITCH UNIT, DIMMER ............................... 0,4
.SWITCH UNIT, HORN
.SWITCH UNIT, LIGHTING
.SWITCH UNIT, STARTING
.SWITCH UNIT, WINKER
POST COMP., HANDLE ............................... 0,5
COVER, HANDLE RR. ................................ 0,6
PIPE COMP., STEERING HANDLE ............... 0,8

Part Number

Description

Qty

1
2
3
4
5

35150-KPW-861
35160-KPH-881
35170-KPW-901
35180-KPH-881
35200-KPW-901

SWITCH UNIT, LIGHTING ..................................................................... 1

SWITCH UNIT, STARTING .................................................................... 1
SWITCH UNIT, DIMMER ........................................................................ 1
SWITCH UNIT, HORN ........................................................................... 1
SWITCH UNIT, WINKER ........................................................................ 1

6
7
8
9
10

50613-KFL-850
53100-KPW-860
53104-KPH-880
53105-KPH-880
53106-KR3-000

RUBBER, MAIN STEP MOUNTING ....................................................... 3

PIPE COMP., STEERING HANDLE ........................................................ 1
WEIGHT B, STEERING HANDLE .......................................................... 2
WEIGHT A, STEERING HANDLE .......................................................... 2
RUBBER A, HANDLE WEIGHT ............................................................. 4

11
12
13
14
15

53108-KR3-770
53109-KPH-900
53120-KPW-900
53205-KPW-860FMB
53205-KPW-860FMH
53206-KPW-860

RING, HANDLE WEIGHT SNAP ........................................................... 2

COLLAR, HANDLE MOUNTING ........................................................... 3
POST COMP., HANDLE ........................................................................ 1
COVER, FR. HANDLE *NH1*.. BLACK ............................................ 1
*NH131M*.STARLIGHT SILVER METALLIC ................................. 1
COVER, HANDLE RR. ......................................................................... 1

16
17
18
19
20

53207-KPH-900
64521-MN5-000
86150-GFC-900
90106-GN5-900
90191-KPH-880

CAP, HANDLE COVER ........................................................................ NUT, CLIP, 4MM .................................................................................... 6

EMBLEM, WING MARK ........................................................................ 1
BOLT, FLANGE, 10X50 ....................................................................... 1
SCREW, OVAL, 6X70 .......................................................................... 2

Notes

HANDLE PIPE/HANDLE COVER/SWITCH

F-4

Service item

Part Number

Description

Qty

21
22
23
24
25

90304-KGH-901
90501-KPH-880
90505-KPH-880
91509-GE2-760
92101-08025-0A

NUT, U, 10MM .......................................................................................... 1

COLLAR A, HANDLE SETTING ............................................................... 1
COLLAR B, HANDLE SETTING ............................................................... 1
SCREW, PAN, 5X11.5 .............................................................................. 1
BOLT, HEX., 8X25 ................................................................................... 3

26
27

93891-04016-07
93903-34380

SCREW-WASHER, 4X16 ......................................................................... 6

SCREW, TAPPING, 4X12 .......................................................................... 2

Notes

F.R.T.

STEERING STEM

F-5

Service item

F.R.T.

RACE, STEERING TOP CONE ..................... 0,5

.THREAD COMP., STEERING HEAD TOP
RACE, STEERING BOTTOM BALL ............. 1,1
(WAKTU SAMA UNTUK DUA UNIT)
.RACE, STEERING TOP BALL
.STEM SUB ASSY., STEERING
RACE, STEERING BOTTOM CONE ............ 1,2

Part Number

Description

Qty

1
2
3
4
5

06530-GBG-B20
06531-GBG-B20
50301-GN5-901
50302-GN5-900
50306-GN5-900

BALL SET, STEEL, #6X23 .......................................................................

BALL SET, STEEL, #6X29 .......................................................................
RACE, STEERING TOP BALL ..................................................................
RACE, STEERING BOTTOM BALL ..........................................................
NUT, STEERING STEM LOCK ...................................................................

1
1
1
1
1

6
7
8
9
10

53211-GN5-900
53212-GN5-900
53214-GN5-900
53216-GN5-830
53219-KPW-860

RACE, STEERING TOP CONE ..................................................................

RACE, STEERING BOTTOM CONE ..........................................................
DUST SEAL, STEERING HEAD ................................................................
WASHER, STEERING STEM NUT ............................................................
STEM SUB ASSY., STEERING .................................................................

1
1
1
1
1

11
12
13

53220-GN5-900
95801-10045-00
96211-06000

THREAD COMP., STEERING HEAD TOP .................................................. 1

BOLT, FLANGE, 10X45 ............................................................................ 4
BALL, STEEL, # 6 (3/16) ......................................................................... 52

Notes

FRONT FENDER

F-6

Service item

F.R.T.

FENDER A, FR. ........................................... 0,3

(WAKTU SAMA UNTUK DUA UNIT)
.FENDER B, FR.

Part
Part Number
Number

Description
Description

Qty
Qty

1
2
3
4
5

45465-KPW-900
61100-KPW-860FMB
61100-KPW-860FMH
61200-KPW-900
81312-KPW-860
90502-GN5-640

GUIDE, FR. BRAKE CABLE ...............................................................

FENDER A, FR. *NH1*.. BLACK .....................................................
*NH131M* . STARLIGHT SILVER METALLIC ......................
FENDER B, FR. ...................................................................................
COLLAR, FR. FENDER ......................................................................
COLLAR, FR. FENDER SETTING .......................................................

1
1
1
1
2
1

6
7
8
9
10

90503-KBP-900
90523-GB6-920
93404-06016-00
95701-08030-00
96001-06010-07

COLLAR, MAIN SIDE COVER ............................................................

WASHER, CENTER COVER ...............................................................
BOLT-WASHER, 6X16 .......................................................................
BOLT, FLANGE, 8X30 .......................................................................
BOLT, FLANGE, 6X10 .......................................................................

1
1
2
1
2

Notes

F-7

FRONT FORK
Service item

F.R.T.

FORK ASSY., L. FR. ................................... 0,5

(TAMBAHKAN 0,2 UNTUK MASING2)
.FORK ASSY., R. FR.
SPRING, FR. FORK ..................................... 0,7
(TAMBAHKAN 0,3 UNTUK MASING2)
PIPE COMP., FR. FORK ............................... 0,8
(TAMBAHKAN 0,5 UNTUK MASING2)
.SEAL SET, FR. FORK
(TAMBAHKAN 0,5 UNTUK MASING2)
CASE, L. FR. BOTTOM ............................... 0,9
(TAMBAHKAN 0,6 UNTUK MASING2)
.CASE, R. FR. BOTTOM

Part Number

Description

Qty

1
2
3
4
5

51400-KPW-861
51401-KPW-901
51410-KPH-901
51412-GN5-901
51420-KPW-861

FORK ASSY., R. FR. ...............................................................................

SPRING, FR. FORK ..................................................................................
PIPE COMP., FR. FORK ............................................................................
SPRING, REBOUND .................................................................................
CASE, R. FR. BOTTOM ...........................................................................

1
2
2
2
1

6
7
8
9
10

51425-GN5-901
51437-KGH-901
51454-KEV-881
51456-KPH-901
51466-065-901

DUST SEAL .............................................................................................

RING, PISTON ...........................................................................................
SEAT B, SPRING ......................................................................................
RING, STOPPER .......................................................................................
RING, OIL SEAL STOPPER ......................................................................

2
2
2
2
2

11
12
13
14
15

51470-KPH-901
51490-KGH-901
51500-KPW-861
51520-KPW-861
90116-KV3-701

PIPE, SEAT ...............................................................................................

SEAL SET, FR. FORK ..............................................................................
FORK ASSY., L. FR. ................................................................................
CASE, L. FR. BOTTOM ............................................................................
BOLT, SOCKET, 8MM ...............................................................................

2
2
1
1
2

16
17

90544-283-000
91356-GM0-003

WASHER, SPECIAL, 8MM ....................................................................... 2

O-RING .................................................................................................... 2

Notes

FRONT BRAKE PANEL

F-8

Service item

F.R.T.

ARM, FR. BRAKE ....................................... 0,1

(TERMASUK PART YANG BERHUBUNGAN)
GEAR, SPEEDOMETER ............................... 0.3
.SHOE SET, BRAKE
PANEL SUB COMP., FR. BRAKE ................ 0.4
(TERMASUK PART YANG BERHUBUNGAN)

Part Number

Description

Qty

1
2
3
4
5

06430-KPH-900
43141-GC5-000
44806-KFM-901
44809-KFM-900
45010-KPW-900ZA

SHOE SET, BRAKE .................................................................................

CAM, RR. BRAKE ...................................................................................
GEAR, SPEEDOMETER ...........................................................................
WASHER, SPEEDOMETER GEAR ..........................................................
PANEL SUB COMP., FR. BRAKE ............................................................
*NH255M* .. SHIMMER SILVER METALLIC ......................

1
1
1
1
1

6
7
8
9
10

45133-028-000
45134-250-000
45145-KFM-900
45410-KFM-900
45435-121-010

SPRING, BRAKE SHOE ...........................................................................

DUST SEAL, BRAKE CAM .....................................................................
INDICATOR, FR. BRAKE .........................................................................
ARM, FR. BRAKE ....................................................................................
SPRING, FR. BRAKE ARM RETURN .......................................................

2
1
1
1
1

11
12
13
14
15

91251-KFM-901
94050-06000
95015-32001
95015-42000
95701-06028-00

OIL SEAL, 42X54X7 ...............................................................................

NUT, FLANGE, 6MM ................................................................................
JOINT B, BRAKE ARM ............................................................................
NUT B, BRAKE ROD ADJUSTING ...........................................................
BOLT, FLANGE, 6X28 .............................................................................

1
1
1
1
1

Notes

FRONT WHEEL

F-9

Service item

F.R.T.

AXLE, FR. WHEEL ...................................... 0,2

BEARING, RADIAL BALL, 6201U .............. 0,4
(TAMBAHKAN 0,1 UNTUK MASING2)
.COLLAR, FR. AXLE DISTANCE
TIRE, FR. ..................................................... 0,8
.TUBE, TIRE
.WHEEL SUB ASSY., FR.
RIM, WHEEL ................................................ 2,2
HUB SUB ASSY., FR. ................................. 2,3

Part Number

Description

Qty

1
2
3
4
5

42701-086-911
44713-GBG-881
44301-KPW-900
44311-KPH-900
1112-159

RIM, WHEEL (1.20X17) .........................................................................

FLAP, TIRE .............................................................................................
AXLE, FR. WHEEL .................................................................................
COLLAR, FR. WHEEL SIDE ...................................................................
SPOKE SET, FR. ............ .....................................................................

1
1
1
1
18

6
7
8
9
10

44601-KPH-900
44620-400-000
44635-KPH-900
44650-KPH-900
44711-KPW-861

HUB, FR., WHEEL .................................................................................. 1

COLLAR, FR. AXLE DISTANCE ............................................................. 1
HUB SUB ASSY., FR. ............................................................................ 1
WHEEL SUB ASSY., FR. ....................................................................... 1
TIRE, FR. (SRI)(2.25-17 33L) ................................................................ 1

11
12
13
14

44712-GBG-881
90306-KGH-901
91251-KPH-901
96140-62010-10

TUBE, TIRE .............................................................................................

NUT, U, 12MM ........................................................................................
DUST SEAL, 21X37X7 ..........................................................................
BEARING, RADIAL BALL, 6201U .........................................................

Notes

1
1
1
2

REAR BRAKE PANEL

F-10

Service item

F.R.T.

ARM, RR. BRAKE ....................................... 0,1

(TERMASUK PART YANG BERHUBUNGAN)
AXLE, RR. WHEEL ..................................... 0,3
SHOE SET, BRAKE ..................................... 0,4
PANEL COMP., RR. BRAKE ........................ 0,5

Part Number

Description

Qty

1
2
3
4
5

06430-KPH-900
40543-KEV-900
42301-KPG-900
43100-KPH-900
43141-GC5-000

SHOE SET, BRAKE .................................................................................. 1

ADJUSTER, R. CHAIN ............................................................................. 1
AXLE, RR. WHEEL .................................................................................. 1
PANEL COMP., RR. BRAKE ..................................................................... 1
CAM, RR. BRAKE .................................................................................... 1

6
7
8
9
10

43410-KPH-900
45133-028-000
45134-250-000
45145-KFM-900
90301-KGH-901

ARM, RR. BRAKE .................................................................................... 1

SPRING, BRAKE SHOE ............................................................................ 2
DUST SEAL, BRAKE CAM ...................................................................... 1
INDICATOR, FR. BRAKE .......................................................................... 1
NUT, U, 6MM ............................................................................................ 1

11
12
13

90302-KBP-900
94001-06000-0S
95701-06035-00

NUT, SPECIAL, 6MM ................................................................................ 1

NUT, HEX., 6MM ....................................................................................... 1
BOLT, FLANGE, 6X35 ............................................................................. 1

Notes

REAR WHEEL

F-11

Service item

F.R.T.

DAMPER SET, WHEEL ................................ 0,3

FLANGE SUB ASSY., FINAL DRIVEN ........ 0,4
.SPROCKET, FINAL DRIVEN
BEARING, RADIAL BALL, 6203U .............. 0,5
.BEARING, RADIAL BALL, 6301U
(TAMBAHKAN 0,1 UNTUK MASING2)
.BOLT, STUD, 8X19.5
(TAMBAHKAN 0,1 UNTUK MASING2)
.COLLAR, RR. AXLE DISTANCE
.SLEEVE, RR. WHEEL
TIRE, RR. ..................................................... 0,9
.TUBE, TIRE
.WHEEL SUB ASSY., RR.
RIM, RR. WHEEL ......................................... 0,3
HUB SUB ASSY., RR. ................................. 2,4

Part Number

Description

Qty

1
2
3
4
5

06410-KFL-850
40543-KEV-900
41201-KPH-901
42303-KAN-T40
42304-KFM-900

DAMPER SET, WHEEL ............................................................................

ADJUSTER, R. CHAIN .............................................................................
SPROCKET, FINAL DRIVEN (34T) ..........................................................
SLEEVE, RR. WHEEL ..............................................................................
COLLAR, RR. WHEEL SIDE ....................................................................

1
1
1
1
1

6
7
8
9
10

42615-KPH-880
42620-KFL-850
42635-KPH-900
42650-KPW-860
42653-001-004

FLANGE SUB ASSY., FINAL DRIVEN ....................................................

COLLAR, RR. AXLE DISTANCE ..............................................................
HUB SUB ASSY., RR. .............................................................................
WHEEL SUB ASSY., RR. ........................................................................
O-RING, 40.5X3 (NIPPON DUST KEEP[ER) ............................................

1
1
1
1
1

11
12
13
14
15

42701-KPW-860
42711-KPW-861
42712-GBG-881
42713-GBG-881
90128-KFM-900

RIM, RR. WHEEL (1.40x17) ....................................................................

TIRE, RR. (SRI)(2.50-17 43L) .................................................................
TUBE, TIRE ..............................................................................................
FLAP, TIRE ..............................................................................................
BOLT, STUD, 8X19.5 ..............................................................................

1
1
1
1
4

16
17
18
19
20

90302-KBP-900
90306-KGH-901
90309-357-000
91251-KPH-881
94001-06000-0S

NUT, SPECIAL, 6MM ...............................................................................

NUT, U, 12MM ..........................................................................................
NUT, HEX., 8MM ......................................................................................
DUST SEAL, 27X40X4.5 ........................................................................
NUT, HEX., 6MM ......................................................................................

1
1
4
1
1

Notes

REAR WHEEL

F-11

Service item

Part Number

Description

Qty

21
22
23
24
25

96140-62010-10
96140-62030-10
96140-63010-10
1110-159NS
42601-KPH-900

BEARING, RADIAL BALL, 6201U .......................................................... 1

BEARING, RADIAL BALL, 6203U .......................................................... 1
BEARING, RADIAL BALL, 6301U .......................................................... 1
SPOKE SET, RR ...................................................................................... 18
HUB, RR, WHEEL .................................................................................... 1

Notes

F.R.T.

FUEL TANK

F-12

Service item

F.R.T.

FUEL UNIT SET ........................................... 0,2

.STRAINER COMP., FUEL ...........................
TANK COMP., FUEL .................................... 0,5

Part Number

Description

Qty

1
2
3
4
5

16910-KFM-902
17510-KPW-900
17620-KEV-900
17630-KPW-900
17631-KEV-900

STRAINER COMP., FUEL .......................................................................

TANK COMP., FUEL ...............................................................................
CAP COMP., FUEL FILLER .....................................................................
TUBE, FUEL (5.3X180) ..........................................................................
PACKING, FUEL FILLER CAP ................................................................

1
1
1
1
1

6
7
8
9
10

37010-KPW-900
37801-GA7-700
37802-KPW-900
81254-KPW-900
90502-KPW-900

FUEL UNIT SET ......................................................................................

PACKING, BASE ....................................................................................
RETAINER, FUEL UNIT ...........................................................................
RUBBER, FUEL TANK MOUNTING ........................................................
COLLAR, 6.2X20.5 ...............................................................................

1
1
1
4
4

11
12
13

95001-55240-40
95002-02100
96001-06030-00

TUBE, FUEL, 5.3X240 (95001-55001-60M) ......................................... 1

CLIP, TUBE (B10) .................................................................................. 4
BOLT, FLANGE, 6X30 ........................................................................... 4

Notes

SEAT

F-13

Service item

F.R.T.

HINGE COMP., SEAT ................................... 0,1

.PIPE, RR. GRIP
.SEAT COMP., DOUBLE
LOCK COMP., SEAT ................................... 0,5
LOCK ASSY., SEAT ................................... 0,6

Part Number

Description

Qty

1
2
3
4
5

50410-KPW-860
50415-GN5-730
50524-KEV-900
75581-GN8-920
77110-KPW-900

PIPE, RR. GRIP .......................................................................................

CAP, RR. GRIP PIPE END .......................................................................
RUBBER, MAIN STAND STOPPER ........................................................
SPRING, LOCK KEY SETTING ...............................................................
HINGE COMP., SEAT ..............................................................................

1
2
6
1
1

6
7
8
9
10

77200-KPW-860
77206-KEV-940
77207-GN5-910
77208-KPW-900
77230-KPW-900

SEAT COMP., DOUBLE ..........................................................................

RUBBER, SEAT CUSHION .....................................................................
RUBBER B, SEAT MOUNTING ...............................................................
COLLAR, SEAT MOUNTING ..................................................................
LOCK COMP., SEAT ..............................................................................

1
1
10
5
1

11
12
13
14
15

77234-GN2-000
77236-GW0-000
77240-KPW-901
93404-06012-00
94001-06000-0S

SPRING, SEAT LOCK .............................................................................

WASHER, SEAT LOCK ..........................................................................
LOCK ASSY., SEAT ..............................................................................
BOLT-WASHER, 6X12 ...........................................................................
NUT, HEX., 6MM .....................................................................................

1
1
1
2
5

16
17

94103-06000
95701-08016-00

WASHER, PLAIN, 6MM .......................................................................... 2

BOLT, FLANGE, 8X16 ........................................................................... 4

Notes

BODY COVER

F-14

Service item

F.R.T.

COVER SET, R. SIDE .................................. 0,2

COVER SET, L. BODY ................................ 0,4
(TAMBAHKAN 0,1 UNTUK MASING2)
.COVER SET, R. BODY
.COVER, TAIL

Part Number
Number
Part

1
2

64334-KPW-900
64330-KPW-860FMB
64330-KPW-860FMH
64340-KPW-860FMB
64340-KPW-860FMH
83500-KPW-900FMB
83500-KPW-900FMH
83510-KPW-900FMB
83510-KPW-900FMH

COLLAR, BODY COVER .................................................................. 2

COVER, R. BODY (BLACK) .............................................................. 1
COVER, R. BODY (SILVER ............................................................... 1
COVER, L. BODY (BLACK) .............................................................. 1
COVER, L. BODY (SILVER) .............................................................. 1
COVER, R. SIDE (BLACK) ................................................................ 1
COVER, R. SIDE (SILVER) ................................................................ 1
COVER, TAIL (BLACK) ..................................................................... 1
COVER, TAIL (SILVER) ..................................................................... 1

6
7
8
9
10

84706-KN9-830
90108-KPW-860
90344-KEV-900
90556-KW6-900
90677-KAN-T00

COLLAR, TAILLIGHT MOUNTING ..................................................... 2

BOLT, COWL SETTING ...................................................................... 1
NUT C, CLIP, 6MM .............................................................................. 1
WASHER, FENDER SETTING ............................................................ 2
NUT, CLIP, 5MM .................................................................................. 1

11
12
13
14

90683-GAZ-003
93903-24310
95701-06020-00
95701-06030-00

CLIP, TRIM .......................................................................................... 1

SCREW, TAPPING, 4X12 ................................................................... 4
BOLT, FLANGE, 6X20 ....................................................................... 2
BOLT, FLANGE, 6X30 ....................................................................... 2

3
4
5

Description
Description

Qty

Notes

F-15

AIR CLEANER
Service item

F.R.T.

COVER SUB ASSY., AIR CLEANER .......... 0,2

ELEMENT COMP., AIR CLEANER ................ 0,3
.TUBE, AIR CLEANER CONNECTING
CASE SUB ASSY., AIR CLEANER ............. 0,4

Part Number

Description

Qty

1
2
3
4
5

17210-KPH-900
17213-KPH-900
17225-KPH-880
17227-HC0-000
17234-KCW-870

ELEMENT COMP., AIR CLEANER ............................................................

SEAL, AIR CLEANER COVER .................................................................
CASE SUB ASSY., AIR CLEANER .........................................................
TUBE, VINYL, 11X15X45 .......................................................................
TUBE, AIR CLEANER DRAIN ...................................................................

1
2
1
1
1

6
7
8
9
10

17235-KPH-900
17253-KPH-900
17255-KPH-880
90116-ME9-000
93903-25510

COVER SUB ASSY., AIR CLEANER .......................................................

TUBE, AIR CLEANER CONNECTING .......................................................
BAND A, CONNECTING TUBE ................................................................
BOLT, FLANGE, 6MM ..............................................................................
SCREW, TAPPING, 5X25 .........................................................................

1
1
1
2
5

11
12
13

93500-05028-0A
95002-41300-08
95002-80000

SCREW, PAN, 5X28 ................................................................................ 1

CLAMP, TUBE (D13) ............................................................................... 1
CLIP, TUBE (C12) .................................................................................... 1

Notes

EXHAUST MUFFLER

F-16

Service item

F.R.T.

COVER, EX. PIPE ........................................ 0,1

.COVER, MUFFLER
MUFFLER COMP., EX. ................................. 0,3

Part Number

Description

Qty

1
2
3
4
5

18240-KPW-860
18291-HB2-900
18345-MBT-610
18350-KPW-860
18355-KPW-900

COVER, EX. PIPE ..................................................................................... 1

GASKET, EX. PIPE .................................................................................... 1
RUBBER, PROTECTOR MOUNTING ......................................................... 2
MUFFLER COMP., EX. .............................................................................. 1
COVER, MUFFLER ................................................................................... 1

6
7
8
9
10

33619-459-840
90108-KPH-880
90304-KPH-900
93500-05008-4J
94050-08000

COLLAR, WINKER STAY ......................................................................... 2

BOLT, BODY COVER SETTING ............................................................... 2
NUT, HEX. CAP, 8MM ............................................................................... 2
SCREW, PAN, 5X8 ................................................................................... 2
NUT, FLANGE, 8MM ................................................................................. 1

11
12
13
14
15

94101-05000
94103-08000
94111-05000
95701-08012-00
95701-08045-00

WASHER, PLAIN, 5MM ............................................................................ 2

WASHER, PLAIN, 8MM ............................................................................ 1
WASHER, SPRING, 5MM .......................................................................... 2
BOLT, FLANGE, 8X12 .............................................................................. 1
BOLT, FLANGE, 8X45 .............................................................................. 1

18300-KPW-860

MUFFLER, ASSY., EXH. ........................................................................... 1

Notes

PEDAL/KICK STARTER ARM

F-17

Service item

F.R.T.

ARM ASSY., KICK STARTER ..................... 0,1

.PEDAL, GEAR CHANGE
SWITCH ASSY., RR. STOP ........................ 0,3
ROD, RR. BRAKE ....................................... 0,4
PEDAL COMP., BRAKE ............................... 0,5

Part Number

Description

Qty

1
2
3
4
5

24701-KPW-900
28300-KPW-860
28311-342-000
35350-KPW-900
35357-KCC-900

PEDAL, GEAR CHANGE ........................................................................

ARM ASSY., KICK STARTER ................................................................
RUBBER, KICK STARTER ......................................................................
SWITCH ASSY., RR. STOP ...................................................................
SPRING, STOP SWITCH .........................................................................

1
1
1
1
1

6
7
8
9
10

43451-KPW-900
46500-KPW-900
46513-KBP-900
46514-MK4-000
92101-06020-0A

ROD, RR. BRAKE ..................................................................................

PEDAL COMP., BRAKE ..........................................................................
SPRING ASSY., RR. BRAKE RETURN ..................................................
TUBE, BRAKE PEDAL SPRING .............................................................
BOLT, HEX., 6X20 .................................................................................

1
1
1
1
1

11
12
13
14
15

92101-08025-0A
94101-05000
94201-20150
95014-73100
95015-32001

BOLT, HEX., 8X25 .................................................................................

WASHER, PLAIN, 5MM ..........................................................................
PIN, SPLIT, 2.0X15 .................................................................................
SPRING A, BRAKE ROD ........................................................................
JOINT B, BRAKE ARM ...........................................................................

1
1
1
1
1

95015-42000

NUT B, BRAKE ROD ADJUSTING ......................................................... 1

Notes

STEP

F-18

Service item

F.R.T.

BAR, L. PILLION STEP ................................. 0,1

(TERMASUK PART YANG BERHUBUNGAN)
.BAR, R. PILLION STEP
(TERMASUK PART YANG BERHUBUNGAN)
.RUBBER, STEP
(WAKTU SAMA UNTUK DUA UNIT)
HOLDER, L. PILLION STEP .......................... 0,2
.HOLDER, R. PILLION STEP
BAR COMP., STEP ....................................... 0,3

Part Number

Description

Qty

1
2
3
4
5

18421-KBA-900
18422-KPH-900
50605-KPH-880
50610-KPW-900
50612-KPH-900

RUBBER, MUFFLER MOUNTING ............................................................. 1

COLLAR, MUFFLER MOUNTING ............................................................. 1
BRACKET, MAIN STEP ............................................................................ 1
BAR COMP., STEP ................................................................................... 1
COLLAR, MAIN STEP MOUNTING ........................................................... 4

6
7
8
9
10

50613-KFL-850
50661-GN8-920
50710-GN5-830
50711-GN5-730
50713-GN5-730

RUBBER, MAIN STEP MOUNTING ........................................................... 4

RUBBER, STEP ........................................................................................ 2
RUBBER, PILLION STEP .......................................................................... 2
PLATE, PILLION STEP .............................................................................. 2
BAR, R. PILLION STEP ............................................................................ 1

11
12
13
14
15

50714-GN5-830
50715-KPW-900
50716-KPW-900
94050-10000
94101-06000

BAR, L. PILLION STEP ............................................................................. 1

HOLDER, R. PILLION STEP ...................................................................... 1
HOLDER, L. PILLION STEP ...................................................................... 1
NUT, FLANGE, 10MM .............................................................................. 2
WASHER, PLAIN, 6MM ............................................................................ 2

16
17
18
19
20

94201-16150
95015-83000
95701-08020-00
95701-08025-00
95701-08035-00

PIN, SPLIT, 1.6X15 ................................................................................... 2

PIN C, PILLION STEP ................................................................................ 2
BOLT, FLANGE, 8X20 ............................................................................. 5
BOLT, FLANGE, 8X25 ............................................................................. 4
BOLT, FLANGE, 8X35 ............................................................................. 1

21
22

50700-KPW-900
50705-KPW-900

STEP ASSY., R. PILLION ......................................................................... 1

STEP ASSY., L. PILLION .......................................................................... 1

Notes

STAND

F-19

Service item

F.R.T.

SPRING A, SIDE STAND ............................. 0,1

BAR COMP., SIDE STAND .......................... 0,2
.SPRING A, MAIN STAND
STAND COMP., MAIN .................................. 0,5

Part Number

Description

Qty

1
2
3
4
5

50500-KPW-860
50512-KPH-900
50523-KPH-900
50524-397-000
50530-KPH-900

STAND COMP., MAIN ............................................................................... 1

SHAFT, RR. BRAKE PIVOT ..................................................................... 1
HOOK, MAIN STAND SPRING ................................................................. 1
RUBBER, STAND STOPPER .................................................................... 1
BAR COMP., SIDE STAND ....................................................................... 1

6
7
8
9
10

90108-223-000
94002-10000-0S
94201-30250
95014-71102
95014-72102

SCREW, SIDE STAND PIVOT ................................................................... 1

NUT, HEX., 10MM .................................................................................... 1
PIN, SPLIT, 3.0X25 ................................................................................... 1
SPRING A, MAIN STAND ......................................................................... 1
SPRING A, SIDE STAND .......................................................................... 1

Notes

SWINGARM/CHAIN CASE

F-20

Service item

F.R.T.

CASE, DRIVE CHAIN UNDER HALF ........... 0.1

(WAKTU SAMA UNTUK DUA UNIT)
.CASE, DRIVE CHAIN UPPER HALF
CHAIN, DRIVE ............................................. 0.2
PACKING, DRIVE CHAIN CASE .................. 0.5
SWINGARM SUB ASSY., RR. .................... 0.7

No
1
2
3
4
5
6
7

Part Number

Description

Qty

40510-KPW-900ZA CASE, DRIVE CHAIN UPPER HALF

*NH255M*............. SHIMMER SILVER METALLIC ...............................
40520-KPW-900ZA CASE, DRIVE CHAIN UNDER HALF
*NH255M* ............ SHIMMER SILVER METALLIC ...............................
40530-KPW-861
CHAIN, DRIVE (DID420DX-98RB) .......................................................
40531-KPH-901
JOINT, DRIVE CHAIN ..........................................................................
40545-001-000
CAP, CHAIN CASE PEEP HOLE ..........................................................

8
9
10

40591-KPW-900
PACKING, DRIVE CHAIN CASE ..........................................................
52200-KPW-900ZA SWINGARM SUB ASSY., RR.
*NH255M* .............SHIMMER SILVER METALLIC ................................
90118-383-000
BOLT-WASHER, 6X6 .........................................................................
90121-KPW-900
BOLT, SWINGARM PIVOT ..................................................................
93401-06010-00
BOLT-WASHER, 6X10 .......................................................................

94031-10000

Notes

1
1
1
1
1
1
1
3
1
1

NUT, HEX., 10MM ............................................................................... 1

REAR CUSHION

F-21

Service item

F.R.T.

CUSHION ASSY., RR. ................................. 0,4

(TAMBAHKAN 0,1 UNTUK MASING2)

Part Number

Description

Qty

1
2
3
4
5

52400-KPW-861
52485-GA7-003
52485-088-901
52486-GA7-003
94021-10000-0S

CUSHION ASSY., RR. .............................................................................

BUSH, RUBBER ......................................................................................
BUSH, RR. CUSHION RUBBER ...............................................................
COLLAR, RUBBER BUSH .......................................................................
NUT, CAP, 10MM .....................................................................................

6
7

94101-10000
95801-10035-00

WASHER, PLAIN, 10MM ......................................................................... 2

BOLT, FLANGE, 10X35 ........................................................................... 2

2
2
2
4
2

Notes

REAR FENDER

F-22

Service item

F.R.T.

FENDER, RR. INNER ................................... 0,8

No
1
2
3
4

Part Number

Description

Qty

80101-KPW-860
90201-415-000
90677-KAN-T00
91509-GE2-760

FENDER, RR. INNER ................................................................................

NUT, CAP, 6MM .......................................................................................
NUT, CLIP, 5MM .......................................................................................
SCREW, PAN, 5X11.5 .............................................................................

Notes

1
1
2
2

FRONT WINKER

F-23

Service item

F.R.T.

BULB, WINKER ........................................... 0,2

(WAKTU SAMA UNTUK DUA UNIT)
WINKER ASSY., L. FR. ............................... 0,3
(WAKTU SAMA UNTUK DUA UNIT)

Part Number

Description

Qty

1
2
3
4
5

33400-KPW-861
33402-KPW-861
33403-KPW-861
33404-KPW-861
33450-KPW-861

WINKER UNIT, R. FR. ..............................................................................

LENS, R. FR. WINKER .............................................................................
BASE, R. WINKER ..................................................................................
SEAL, GASKET ......................................................................................
WINKER UNIT, L. FR. ...............................................................................

1
1
1
2
1

6
7
8
9

33452-KPW-861
33453-KPW-861
34905-KAN-W01
93903-34380

LENS, L. FR. WINKER .............................................................................

BASE, L. WINKER ...................................................................................
BULB, WINKER (12V 10W) ....................................................................
SCREW, TAPPING, 4X12 .........................................................................

1
1
2
6

Notes

REAR COMBINATION LIGHT

F-24

Service item

F.R.T.

BULB, WINKER ........................................... 0.1

(WAKTU SAMA UNTUK DUA UNIT ATAU LEBIH)
LIGHT ASSY., RR. COMBINATION ............. 0.6

Part Number

Description

Qty

1
2
3
4
5

33700-KPW-861
33701-KPW-901
33703-KPW-901
33705-KPW-901
33706-KW7-900

LIGHT ASSY., RR. COMBINATION .........................................................

LENS, TAILLIGHT ....................................................................................
LENS, RR. WINKER .................................................................................
CAP .........................................................................................................
RUBBER B, TAILLIGHT MOUNTING ........................................................

1
1
1
1
4

6
7
8
9

33710-KPW-901
34905-KAN-W01
34906-GB6-921
93911-24480

BASE COMP. ...........................................................................................

BULB, WINKER (12V 10W) ....................................................................
BULB, TAILLIGHT (12V 18/5W) .............................................................
SCREW, TAPPING, 4X16(PO) .................................................................

1
2
1
4

Notes

F-25

BATTERY / LUGGAGE BOX

Service item

F.R.T.

BATTERY .................................................... 0,2

CASE, BATTERY ........................................ 0,5

Part Number

Description

Qty

1
2
3
4
5

31500-KPH-911Y
50380-KPW-900
50382-KPW-860
83551-GE2-000
90111-162-000

BATTERY (YTZ5S) ................................................................................... 1

CASE, BATTERY ....................................................................................... 1
HINGE, BATTERY ....................................................................................... 1
GROMMET, AIR CLEANER CASE .............................................................. 1
BOLT, FLANGE, 6MM ................................................................................. 3

6
7
8
9
10

90344-KEV-900
90504-KBP-900
92301-06014-0A
98200-31000
98200-31500

NUT C, CLIP, 6MM ...................................................................................... 1

COLLAR, MIDDLE COVER ......................................................................... 1
BOLT, RECESSED, 6X14 ........................................................................... 1
FUSE, BLADE (10A) .................................................................................. 1
FUSE, BLADE (15A) .................................................................................. 1

Notes

F-26

WIRE HARNESS
Service item

F.R.T.

HORN COMP. .............................................. 0.1

CABLE, STARTING MOTOR ....................... 0.3
.RELAY COMP., STARTER
COIL ASSY., IGNITION ................................ 0.4
C.D.I. UNIT ................................................... 0.6
.RECTIFIER ASSY., REGULATOR
HARNESS, WIRE ........................................ 1.2

Part Number

Description

Qty

1
2
3
4
5

30401-KPW-900
30410-KPW-861
30500-KPW-901
30700-KPH-881
31600-KPW-861

CUSHION, C.D.I. UNIT ............................................................................... 1

C.D.I. UNIT ................................................................................................ 1
COIL ASSY., IGNITION ............................................................................. 1
CAP ASSY., NOISE SUPPRESSOR ......................................................... 1
RECTIFIER COMP., REGULATOR ............................................................. 1

6
7
8
9
10

32100-KPW-860
32410-KPH-900
33714-KL3-620
38110-KPH-881
38117-KFE-701

HARNESS, WIRE ...................................................................................... 1

CABLE, STARTING MOTOR ..................................................................... 1
RUBBER, TAILLIGHT BRACKET .............................................................. 2
HORN COMP. (HIGH) ................................................................................ 1
COLLAR, HORN SETTING ....................................................................... 1

11
12
13
14
15

38501-KPH-901
93301-05016-0A
94050-06000
95701-06020-00
98200-31000

RELAY COMP., STARTER ........................................................................ 1

BOLT, HEX., 5X16 .................................................................................... 2
NUT, FLANGE, 6MM ................................................................................. 1
BOLT, FLANGE, 6X20 .............................................................................. 1
FUSE, BLADE (10A) ................................................................................ 1

98200-31500

FUSE, BLADE (15A) ................................................................................ 1

Notes

F-27

FRAME BODY
Service item

F.R.T.

SWITCH ASSY., COMBINATION & LOCK ... 0.6

KEY SET ..................................................... 1
BODY COMP., FRAME ................................ *5.0

Part Number

Description

Qty

1
2
3
4
5

17270-KPH-900
35010-KPW-860
35100-KPW-861
35121-KV8-680
35122-KV8-680

RUBBER, AIR CLEANER WATER GUARD .............................................. 1

KEY SET ................................................................................................. 1
SWITCH ASSY., COMBINATION & LOCK ............................................... 1
KEY, BLANK (TYPE 1) (KEY NO. AXX/BXX) ........................................ -1
KEY, BLANK (TYPE 2) (KEY NO. CXX/DXX) ........................................ -1

6
7
8
9

50100-KPW-861
90164-028-000
94050-10080
95801-10110-08

BODY COMP., FRAME ............................................................................

SCREW, U-LOCK FLAT, 6X12 ................................................................
NUT, FLANGE, 10MM .............................................................................
BOLT, FLANGE, 10X110 ........................................................................

1
2
3
3

Notes

F-28

TOOLS
Service item
NOT INFORMATION

Part Number

Description

Qty

1
2
3
4
5

83642-171-000
89010-KPW-900
89102-538-000
89103-538-000
89211-KGH-900

BAG, OWNERS MANUAL .....................................................................

TOOL SET ..............................................................................................
SHAFT, SCREW DRIVER .......................................................................
GRIP .......................................................................................................
SPANNER, 10X12 ..................................................................................

1
1
1
1
1

6
7
8
9
10

89212-KGH-900
89213-KGH-900
89216-GB6-770
89217-KGH-900
89218-KGH-900

SPANNER, 14X17 ..................................................................................

PLIERS, 135 ...........................................................................................
WRENCH, SPARK PLUG ........................................................................
HANDLE, EYE WRENCH ........................................................................
WRENCH, EYE, 19 ................................................................................

1
1
1
1
1

89219-KGH-900

BAG, TOOL, 160MM .............................................................................. 1

F.R.T.
-

Notes

F-29

MAIN PIPE COVER/LEG SHIELD

Service item

F.R.T.

COVER SET, FR. TOP ................................. 0,1

.COVER, MAIN PIPE UPPER
COVER SET, L. MAIN PIPE SIDE ................. 0,3
(TAMBAHKAN 0,2 UNTUK MASING2)
.COVER SET, R. MAIN PIPE SIDE
.LEGSHIELD SET, L.
(TAMBAHKAN 0,2 UNTUK MASING2)
.LEGSHIELD SET, R.

Part Number

64400-KPW-900FMB
64400-KPW-900FMH
64450-KPW-860FMB
64450-KPW-860FMH
64500-KPW-860FMB
64500-KPW-860FMH
64311-KPH-900
64312-KPH-900

COVER, R. MAIN PIPE SIDE (BLACK) ...............................

COVER, R. MAIN PIPE SIDE (SILVER) ...............................
COVER, L. MAIN PIPE SIDE (BLACK) ................................
COVER, L. MAIN PIPE SIDE (SILVER) ...............................
COVER, FR. TOP (BLACK) ................................................
COVER, FR. TOP (SILVER) ................................................
STAY, R. UNDER COWL .....................................................
STAY, L. UNDER COWL .....................................................

1
1
1
1
1
1
1
1

64315-KPW-860
64320-KPW-860
64521-MN5-000
64430-KPW-900FMB
64430-KPW-900FMH
64440-KPW-900FMB
64440-KPW-900FMH

STAY, LEG SHIELD ............................................................

COVER, MAIN PIPE UPPER ................................................
NUT, CLIP, 4MM ...................................................................
SHIELD, R. LEG (BLACK) ..................................................
SHIELD, R. LEG (SILVER) ..................................................
SHIELD, L. LEG (BLACK) ..................................................
SHIELD, L. LEG (BSILVER) ................................................

1
1
2
1
1
1
1

77208-KPW-900
77228-GBG-850
81110-KPW-860
81120-KPW-860
81312-KPW-860

COLLAR, SEAT MOUNTING ...............................................

RUBBER, SEAT LOCK ........................................................
BRACKET, FR. NUMBER PLATE ........................................
PLATE, NUMBER BRACKET ...............................................
COLLAR, FR. FENDER .......................................................

2
4
1
1
2

2
3
4
5
6
7
8
9
10
11
12
13
14
15

Description
Description

Qty

Notes

F-29

MAIN PIPE COVER/LEG SHIELD

Service item

Part Number

Description
Description

Qty

16
17
18
19
20

90104-KPH-900
90107-KPW-860
90115-KPW-900
90502-GN5-640
90677-KAN-T00

SCREW, SPECIAL, 5MM .....................................................

SCREW, COWL SETTING ...................................................
SCREW, VISOR SPECIAL SETTING ...................................
COLLAR, RR. FENDER .......................................................
NUT, CLIP, 5MM ...................................................................

1
4
2
2
2

21
22
23
24
25

91509-GE2-760
92101-06020-0A
93891-04016-07
93903-25210
94103-06000

SCREW, PAN, 5X11.5 .........................................................

BOLT, HEX., 6X20 ..............................................................
SCREW-WASHER, 4X16 ...................................................
SCREW, TAPPING, 5X12 ....................................................
WASHER, PLAIN, 6MM ......................................................

2
2
2
8
2

26
27

95701-06025-00
95701-06028-00

BOLT, FLANGE, 6X25 ........................................................ 2

BOLT, FLANGE, 6X28 ........................................................ 2

F.R.T.

Notes

F-30

CAUTION LABEL
Service item

1
2
3
4

Part Number

Description

Qty

87505-KPW-860
87506-KPH-880
87507-KPW-860
87560-KPH-880ZA

LABEL, TIRE ............................................................................................

MARK, BATTERY CAUTION ...................................................................
LABEL, DRIVE CHAIN .............................................................................
MARK, DRIVE CAUTION *TWHITE* WHITE .....................................

1
1
1
1

Notes

F.R.T.

F-31

MARK/STRIPE
Service item

No
1

7
8

Part Number

Description
Description

Qty

87102-KPW-860ZA
87102-KPW-860ZB
87102-KPW-860ZC
87103-KPW-860ZA
87103-KPW-860ZB
87103-KPW-860ZC
87106-KPW-860ZA
87106-KPW-860ZB
87106-KPW-860ZC
87107-KPW-860ZA
87107-KPW-860ZB
87107-KPW-860ZC
87108-KPW-860ZA
87108-KPW-860ZB
87108-KPW-860ZC

STRIPE, R. LEG SHIELD TYPE1 .......................................... 1

STRIPE, R. LEG SHIELD *TYPE2* .......................................... 1
STRIPE, R. LEG SHIELD *TYPE3* .......................................... 1
STRIPE, L. LEG SHIELD *TYPE1* ........................................... 1
STRIPE, L. LEG SHIELD *TYPE2* ........................................... 1
STRIPE, L. LEG SHIELD *TYPE3* ........................................... 1
STRIPE, R. SIDE COVER *TYPE1* ......................................... 1
STRIPE, R. SIDE COVER *TYPE2* ......................................... 1
STRIPE, R. SIDE COVER *TYPE3* ......................................... 1
STRIPE, R. BODY COVER *TYPE1* ....................................... 1
STRIPE, R. BODY COVER *TYPE2* ....................................... 1
STRIPE, R. BODY COVER *TYPE3* ....................................... 1
STRIPE B, L. BODY COVER *TYPE1* .................................... 1
STRIPE B, L. BODY COVER *TYPE2* .................................... 1
STRIPE B, L. BODY COVER *TYPE3* .................................... 1

87109-KPW-860ZA
87109-KPW-860ZB
87109-KPW-860ZC
87130-KPH-880ZA
87130-KPH-880ZB
87202-KPW-860ZA
87202-KPW-860ZB

STRIPE A, L. BODY COVER TYPE1 .................................... 1

STRIPE A, L. BODY COVER *TYPE2* .................................... 1
STRIPE A, L. BODY COVER *TYPE3* .................................... 1
MARK, HONDA *TYPE1*(100MM) ......................................... 1
MARK, HONDA *TYPE2*(100MM) ......................................... 1
MARK, FR. TOP COVER *TYPE1* ......................................... 1
MARK, FR. TOP COVER *TYPE2* ......................................... 1

F.R.T.

Notes

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