Test Plan: 8443B180B
Applic: Peugeot XD 3P Priming (C) 100 Obtain delivery from all injectors.
Issue No: 2 -1000 No air in pump backleak.
Date: 14/09/87 2. Transfer press. (S) 1000 4.1 ± 0.2 bar (Pre-setting).
Pumps covered: 8443B183B 8443B183B 8443B184B Stop test machine & wait 10 sec min. Cambox press. 0.1 bar max.
HRP146 HRP147 R8443B183B 3. XS fuel valve (S) 125 Increases by 3 to 12 litre/hr.
R8443B184B Z8443B183B Z8443B184B Backleak change Throttle closed. SIN D109
(Initial set)
LLA lever towards HP outlets.
PUMP SPECIFICATION Set LLA valve lever at 90° to pump axis.
4. Advance Gauge (S) 270 0 mm (0°)
SIN RD/TOOLS 18 (Tool 7244-590)
Rotation: Clockwise 5. Throttle test (C) 380 1 cm3 maximum, Throttle closed.
Plunger Diameter: 7 mm 6. Stop solenoid (C) 380 0.4 cm3 max., De-energize solenoid.
Roller to roller: 50.48 mm Stop test machine & wait 10 sec. min. Cambox press. 0.1 bar max.
Advance Type: Automatic speed and light load. Energise solenoid shut-off with 12 V.
Governor type: Mechanical mini-maxi. 7. T. P Vacuum (C) 100 0.5 bar vacuum. 60 seconds maximum.
Gov. Link Length: 16.5 ± 0.5 mm 8. Transfer press. (C) 70 0.35 bar minimum.
Throttle lever link hole: - 9. Advance (S) 1500 4.2 mm (5.5 )
Gov.arm hole No.: - (Full load) SIN RD/TOOLS 18. (Tool 7244-590)
Drive type: Externally splined hub - unsupported shaft. 10. Transfer press. (C) 1500 4.7 to 5.4 bar.
Stop solenoid 12 V. 11. Advance (C) 2000 5.4to 6.3 mm ( 7.2 to 8.4°)
Light load advance by external adjustment. (Full load) SIN RD/TOOLS 18 (Tool 7244-590)
Double lever idling. 12. Cambox pressure (C) 2000 0.6 to 0.9 bar. Throttle closed.
Tool 1804-447B.
13. Backleakage (C) 2000 16 to 33 cm3 per 100 shots.
ISO TEST CONDITIONS. 0.32 to 0.66 litre per minute.
This data is only valid for the test conditions specified and the 14. Max. delivery (S) 1500 42.5 ± 0.5 mm3/st.
following test benches: HA3000/HA2500/HA1150/HA1100MkII/HA875 Max. spread 3 mm3/st.
HA700/HA400/AVM/PGM Tools 1804-423 & 1804-448
Test Fluid: ISO 4113 at 40 ± 2 °C. 15. Anti-stall (S) 450 1.5 to 1.9 cm3, Tool 1804-801.
Nozzles: ISO 4010. SIN RD/PUMPS A81 & TOOLS A14.
Nozzle opening pressure: 125 +3 -0 bar. Remove retaining tool from idling lever/stop.
H.P. pipes: 6 x 2 x 600 mm (ISO 4093.1) Throttle lever closed.
H.P. Outlet Connections: Original (M12 x 1.5) 16. Idling screw (S) 380 1.4 to 2.2 cm3,
Test machine drive: ADC103 17. LLA Linkage (S) 600 Delivery 25 to 30 mm3/st.
Test machine drive in supported position. Throttle 13 ± 2 mm off min. stop
Inlet feed pressure: 0.1 bar Tool 1804-612.
Advance 0 to 0.8 mm ( 0 to 1.1°)
Tool 7244-590
PRE-TEST NOTES Lock LLA linkage in this position.
2.0 mm shim fitted in advance housing. 18. LLA Advance (C) 600 2.3 to 3.8 mm ( 3.1 to 5.1°)
Retain idling lever using 3mm dia. rod, SIN RD/TOOLS A13 Throttle as test(17) - 1 mm.
LLA valve lever to be at 90° to pump axis. Tools 1804-612 & 7244-590
Fit advance gauge to speed piston end. SIN RD/TOOLS 18.
Timing: -To accurately set the internal and external timing, 19. LLA Advance (C) 1500 6.5 to 8 mm ( 8.7 to 10.7°)
use Throttle closed. Tool 7244-590.
the following tools: 1804-003/1804-615 20. Gov. delivery (C) 2250 Record average delivery.
21. Gov. operation (S) 2350 24.5 to 29.5 mm3/st.
22. Gov. cut-off (C) 2700 Maximum 1.6 cm3, Line max. 2 cm3.
ISO TEST PROCEDURE 23. Advance (C) 2700 7.3to 7.7 mm ( 9.7 to 10.3°)
Test Operation S/C RPM Requirements (Full load) SIN RD/TOOLS 18 (Tool 7244-590)
1. 24. Gov. delivery (C) 2250 Minimum as test(20).
25.
Delivery(F.L.) (C) 2000 9 to 9.4 cm3.
Stop test machine & wait 10 sec min. Cambox press. 0.1 bar max.
26. Start retard (C) 0 -1.1 to -1.9 mm ( -1.5to -2.5°)
Cambox Press. 0.1 bar maximum.
Tool 7244-590.
27. Excess delivery (C) 100 13.5 to 15.5 cm3
28. 1'Stage Advance (C) 110 2.5 ± 0.2 mm ( 3.4 ± 0.3°)
-270 Throttle closed. (Tool 7244-590)
29. Delivery(F.L.) (C) 270 8.2 cm3. Maximum.
30. Internal timing S/C HP outlet' X', Press 80 bar
-Micrometric Feed press. 2 bar, Torque 0.16 daN.m
Tools 1804-003 & 1804-615/1804-498
SIN RD/PUMPS 102,TOOLS 5 on 4 outlets
31. External timing S/C Stamp timing value on the timing disc
Refer to product application sheet.
Tool 1804-615.
Shows if timing is at beginning of
injection or at TDC.
REFER TO STATEMENT AT END OF EXPLANATORY NOTES REGARDING MAXIMUM
FUEL AND SPEED SETTING AND VARIATIONS IN ENGINE PERFORMANCE.
