L09 - Drive Configuration and

Programming Lab

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 Get Familiar with the Demo Cases

PowerFlex® 525 – 12P019B PowerFlex® 755 – 08P016B

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 PowerFlex® 525 Demo Case

PowerFlex® 525

PowerFlex® 525 PowerFlex® 525

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 PowerFlex® 525 AC Drives
Removable control modules easily
allow simultaneous installation and The LCD human interface module (HIM) supports
programming, saving time. multiple languages and features scrolling text.
Parameter codes are followed by dynamic
descriptions so you don’t have to search through a
manual for details.

The PowerFlex 525 drive

accommodates an accessory
communication card and encoder
card at the same time while
maintaining its small form factor
This standard feature provides Premier Integration
into the Logix environment and EtherNet/IP
networks. An optional dual-port Ethernet card
supports device level ring topology (DLR).

Helps you configure drives faster

by using standard USB cables
and intuitive software. Quickly
program drives with a simple
executable file to upload,
download and flash settings.

Embedded safety helps protect assets and personnel

by removing rotational power from the motor without
powering down the drive when a safety circuit is
triggered.

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 PowerFlex® 525 AC Drives
 Power, control, flexibility and features for a wide range of
applications
 Ideal for standalone machines and simple system integration
 Unique modular design
 Easy to use configuration tools
 Flexible motor control and installation options
 NEW! – Permanent Magnet motor control (PowerFlex® 525 Power Range:
only v5.001 firmware and greater) 0.2 up to 22 kW
 Supports both open and closed-loop Interior Permanent
Magnet (iPM) control
(0.5hp to 30hp)
 Supports open-loop Surface Permanent Magnet (sPM) control
only Voltage Range:
 Seamless integration into Logix control architectures 100V to 600V
 Built-in port for EtherNet/IP and Safe Torque Off standard
(PowerFlex® 525 drive only)

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 PowerFlex® 755 Demo Case
PowerFlex® 755 STO

PowerFlex® 755 I/O

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 PowerFlex® 755 AC Drives
 Architecture Class AC Drive  Use of integrated motion
 Speed, Torque and Position instructions within Studio 5000®
control  NEW! – Integrated Safety over
 Built-in EtherNet/IP port EtherNet/IP: 20-750-S3
(PowerFlex® 755 Only)
 Performance applications
 Wall mount and floor mount
 Coordinated drive systems
construction
applications
 Power Range
 Positioning applications
 0.75 to 1400 kW @ 400V
 TorqProve™ (lifting)
 1.0 to 2000 Hp @ 480V
 DeviceLogix™ to complement  0.5 to 1500 Hp @ 600V
system capabilities  5.5 to 1500 kW @ 690V

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 Questions so far?

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 Agenda

Lab 1 – PowerFlex® 525

Lab 2 – PowerFlex® 755

Lab 3 – Drives Integration into Logix Designer

Lab 4 – Automatic Device Configuration with the PowerFlex® AC drives

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 Agenda

Lab 1 – PowerFlex® 525

Lab 2 – PowerFlex® 755

Lab 3 – Drives Integration into Logix Designer

Lab 4 – Automatic Device Configuration with the PowerFlex® AC drives

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 Agenda

Lab 1 – PowerFlex® 525

Exercise 1 – Using the HIM Keypad and Display

Exercise 2 – Utilizing EtherNet/IP and Connected Components Workbench™ Software

Exercise 3 – Exploring Drive Parameters with AppView® and CustomView™ Groupings

Exercise 4 – PowerFlex® 525 Drive Start-Up Wizard

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 Agenda

Lab 1 – PowerFlex® 525

Exercise 1 – Using the HIM Keypad and Display

Exercise 2 – Utilizing EtherNet/IP and Connected Components Workbench™ Software

Exercise 3 – Exploring Drive Parameters with AppView® and CustomView™ Groupings

Exercise 4 – PowerFlex® 525 Drive Start-Up Wizard

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 Lab 1 – PowerFlex® 525
Exercise 1 – Using the HIM Keypad and Display
 Using the HIM, configure the IP address
of the PowerFlex® 525 drive

Start on page 12 Step 1

3 minutes to complete Exercise 1

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 Lab 1 – PowerFlex® 525
Exercise 1 – Using the HIM Keypad and Display
 Why did you have to power cycle the drive?
 Power cycle required for some
parameter changes to take effect
 Fault and Diagnostic codes
 AppView® and CustomView™

 Open RSLinx® to confirm that the

PowerFLex 525 has the correct IP address

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 Agenda

Lab 1 – PowerFlex® 525

Exercise 1 – Using the HIM Keypad and Display

Exercise 2 – Utilizing EtherNet/IP and Connected Components Workbench™

Software

Exercise 3 – Exploring Drive Parameters with AppView® and CustomView™ Groupings

Exercise 4 – PowerFlex® 525 Drive Start-Up Wizard

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 Lab 1 – PowerFlex® 525
Exercise 2 – Utilizing EtherNet/IP and Connected Components Workbench™
 Free Standard software for programming and configuration
 Micro800TM
 PowerFlex® 4-class, 520-series and 750-series
 PanelView™ Component
 Start up wizards to help speed up configuration
 Configuration and control of drives over
communication networks

Start on page 15 Step 1

5 minutes to complete Exercise 2

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 Lab 1 – PowerFlex® 525
Exercise 2 – Utilizing EtherNet/IP and Connected Components Workbench™

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 Agenda

Lab 1 – PowerFlex® 525

Exercise 1 – Using the HIM Keypad and Display

Exercise 2 – Utilizing EtherNet/IP and Connected Components Workbench™ Software

Exercise 3 – Exploring Drive Parameters with AppView® and CustomView™

Groupings

Exercise 4 – PowerFlex® 525 Drive Start-Up Wizard

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 Lab 1 – PowerFlex® 525
Exercise 3 – Exploring Drive Parameters with AppView® and CustomView™ Groupings

 Parameter groupings for ease of

configuration and monitoring

Start on page 22 Step 1

5 minutes to complete Exercise 3
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 Lab 1 – PowerFlex® 525
Exercise 3 – Exploring Drive Parameters with AppView® and CustomView™ Groupings

 AppView® and CustomView™ provide faster machine

configuration
 Increased productivity
 Reduce future design and development time

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 Agenda

Lab 1 – PowerFlex® 525

Exercise 1 – Using the HIM Keypad and Display

Exercise 2 – Utilizing EtherNet/IP and Connected Components Workbench™ Software

Exercise 3 – Exploring Drive Parameters with AppView® and CustomView™ Groupings

Exercise 4 – PowerFlex® 525 Drive Start-Up Wizard

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 Lab 1 – PowerFlex® 525
Exercise 4 – PowerFlex® 525 Drive Start-Up Wizard

 Leverage the Start-Up Wizard in CCW

 Step-by-step configuration
 Motor Control & Motor Data
 Feedback
 Tuning
 I/O

Start on page 25 Step 1

8 minutes to complete Exercise 4
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 Lab 1 – PowerFlex® 525
Summary

Multiple tools to easily configure and program

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 Questions?

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 Agenda

Lab 1 – PowerFlex® 525

Lab 2 – PowerFlex® 755

Lab 3 – Drives Integration into Logix Designer

Lab 4 – Automatic Device Configuration with the PowerFlex® AC drives

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 Agenda

Lab 2 – PowerFlex® 755

Exercise 1 – Using the HIM Keypad and Display

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 Agenda

Lab 2 – PowerFlex® 755

Exercise 1 – Using the HIM Keypad and Display

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 Lab 2 – PowerFlex® 755
Exercise 1 – Using the HIM Keypad and Display

 Leverage the General Startup through the HIM

 Step-by-step configuration
 Motor Control & Motor Data
 Feedback
 Tuning
 I/O

Start on page 37 Step 1

25 minutes to complete Exercise 1
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 Lab 2 – PowerFlex® 755
Exercise 1 – PowerFlex® 755 Drive Start-Up Wizard

 Configure
 Motor Control
General Startup
Main Menu
Complete these steps in order:
Motor Control

 Motor data
Motor Data
Feedback
Limits
ABORT ENTER

 Feedback
 I/O
 Direction Test
Startup
Auto Tune
Test in progress: Startup
Stator Resistance Auto Tune

 Autotune Tests
Please Wait
Press STOP to abort test Test in progress:
Flux Current
Please Wait
Press STOP to abort test

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 Questions?

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 Agenda

Lab 2 – PowerFlex® 755

Appendix – Utilizing EtherNet/IP and Connected Components Workbench™

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 Lab 2 – PowerFlex® 755
Appendix – Utilizing EtherNet/IP and Connected Components Workbench

 Similar functionality as PowerFlex® 525

 No AppView® or CustomView™ available
 Upload/Download and save configuration
 Startup Wizards
 Start/Stop and Speed controls through CCW

If time permits, experiment with the PowerFlex® 755 in CCW

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 Agenda

Lab 1 – PowerFlex® 525

Lab 2 – PowerFlex® 755

Lab 3 – Drives Integration into Logix Designer

Lab 4 – Automatic Device Configuration with the PowerFlex® AC drives

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 Agenda

Lab 3 – Drives Integration into Logix Designer

Exercise 1 – Exploring the Add-On profile for the PowerFlex® 525 & 755 drives

Exercise 2 – Taking advantage of having the drive in the controller organizer

Exercise 3 – Downloading the Project

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 Agenda

Lab 3 – Drives Integration into Logix Designer

Exercise 1 – Exploring the Add-On profile for the PowerFlex® 525 & 755 drives

Exercise 2 – Taking advantage of having the drive in the controller organizer

Exercise 3 – Downloading the Project

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 Lab 3 – Drives Integration into Logix Designer
Exercise 1 – Exploring the Add-On profile for the PowerFlex® 525 & 755 drives

 Studio 5000 Logix Designer®

 Combines design and engineering
elements into one standard framework
 Leverage intelligent PowerFlex® drives in
design environment through Add-On Profiles
(AOPs)

Start on page 55 Step 1

5 minutes to complete Exercise 1

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 Lab 3 – Drives Integration into Logix Designer
Exercise 1 – Exploring the Add-On profile for the PowerFlex® 525 & 755 drives

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 Agenda

Lab 3 – Drives Integration into Logix Designer

Exercise 1 – Exploring the Add-On profile for the PowerFlex® 525 & 755 drives

Exercise 2 – Taking advantage of having the drive in the controller organizer

Exercise 3 – Downloading the Project

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 Lab 3 – Drives Integration into Logix Designer
Exercise 2 – Taking advantage of having the drive in the controller organizer

 Premier Integration of PowerFlex®

Drives
 Intuitive Tags to allow for easy
programming
 Easily add additional drives

Start on page 61 Step 1

3 minutes to complete Exercise 2
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 Lab 3 – Drives Integration into Logix Designer
Exercise 2 – Taking advantage of having the drive in the controller organizer

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 Agenda

Lab 3 – Drives Integration into Logix Designer

Exercise 1 – Exploring the Add-On profile for the PowerFlex® 525 & 755 drives

Exercise 2 – Taking advantage of having the drive in the controller organizer

Exercise 3 – Downloading the Project

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 Lab 3 – Drives Integration into Logix Designer
Exercise 3 – Downloading the Project

 Logix stores drive configuration and

parameter settings
 Download to drives and controller

Start on page 65 Step 1

8 minutes to complete Exercise 3

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 Lab 3 – Drives Integration into Logix Designer
Exercise 3 – Downloading the Project

 Downloaded to PowerFlex® 525 and

PowerFlex® 755

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 Questions?

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 Agenda

Lab 1 – PowerFlex® 525

Lab 2 – PowerFlex® 755

Lab 3 – Drives Integration into Logix Designer

Lab 4 – Automatic Device Configuration with the PowerFlex® AC drives

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 Agenda

Lab 4 – Automatic Device Configuration with the PowerFlex® AC drives

Exercise 1 – Exploring the Setup of Automatic Device Configuration (ADC)

Exercise 2 – Demonstrating Automatic Device Configuration

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 Agenda

Lab 4 – Automatic Device Configuration with the PowerFlex® AC drives

Exercise 1 – Exploring the Setup of Automatic Device Configuration (ADC)

Exercise 2 – Demonstrating Automatic Device Configuration

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 Premier Integration
Optimized Uptime

Automatic Device Configuration

Configuration
Firmware
+ IP address

LOWER
TIME TO REPAIR

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 Lab 4 – Automatic Device Configuration (ADC) with PowerFlex® AC Drives
Exercise 1 – Exploring the Setup of Automatic Device Configuration (ADC)

 Utilize ADC to allow the Logix controller to

detect a replaced PowerFlex® drive
 Downloads all configuration parameters
automatically
 Configure for option cards as well

Start on page 74 Step 1

4 minutes to complete Exercise 1

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 Lab 4 – Automatic Device Configuration (ADC) with PowerFlex® AC Drives
Exercise 1 – Exploring the Setup of Automatic Device Configuration (ADC)

Utilize ADC to get your process

back up and running with little
personnel intervention

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 Agenda

Lab 4 – Automatic Device Configuration with the PowerFlex® AC drives

Exercise 1 – Exploring the Setup of Automatic Device Configuration (ADC)

Exercise 2 – Demonstrating Automatic Device Configuration

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 Lab 4 – Automatic Device Configuration (ADC) with PowerFlex® AC Drives
Exercise 2 – Demonstrating Automatic Device Configuration
 Simulate parameter configuration with the
PowerFlex® 525
 Change parameter
 Disconnect and reconnect
EtherNet/IP connection

Start on page 79 Step 1

4 minutes to complete Exercise 2

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 Lab 4 – Automatic Device Configuration (ADC) with PowerFlex® AC Drives
Exercise 2 – Demonstrating Automatic Device Configuration

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 Questions?

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 Summary
 PowerFlex® 525 and PowerFlex® 755 drives
 Flexible configuration tools: HIM, CCW,
Logix
 Premier Integration into Logix
 Intuitive tag structure
 Automatic Device Configuration for fast
replacement and configuration

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Thank You!

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www.rockwellautomation.com

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