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Corrosion Mapping System Guide

The document describes the Rapid Motion Scanner (RMS), a remote-controlled ultrasonic testing system for mapping corrosion on large structures. It has three scanning head options that can scan widths up to 600mm. The scanner uses magnetic wheels to move along surfaces at 730mm/second. It performs A-scan, B-scan, and C-scan imaging with adjustable gates and resolution as fine as 1x1mm. The system provides real-time imaging and post-inspection analysis software for accurate corrosion mapping of structures like storage tanks, vessels, pipes, and marine vessels. It allows detailed inspection without scaffolding for user benefits like safety, coverage, and permanent digital records.

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Chegwe Cornelius
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0% found this document useful (0 votes)
152 views32 pages

Corrosion Mapping System Guide

The document describes the Rapid Motion Scanner (RMS), a remote-controlled ultrasonic testing system for mapping corrosion on large structures. It has three scanning head options that can scan widths up to 600mm. The scanner uses magnetic wheels to move along surfaces at 730mm/second. It performs A-scan, B-scan, and C-scan imaging with adjustable gates and resolution as fine as 1x1mm. The system provides real-time imaging and post-inspection analysis software for accurate corrosion mapping of structures like storage tanks, vessels, pipes, and marine vessels. It allows detailed inspection without scaffolding for user benefits like safety, coverage, and permanent digital records.

Uploaded by

Chegwe Cornelius
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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APAVE GROUP  

Rapid Motion Scanner


(C
(Corrosion
i Mapping
M i S
System))
Rapid Motion Scanner (RMS)
Remote access C-scan imaging system:

 A-scan, B-scan, C-scan


imaging of large areas
 Scan width up to 600mm
g of scanning
 Range g heads for varied
applications
 Powerful acquisition
& analysis
l i software
f
 Three
Th Scanning
S i Head
H d Options:
O ti
 RMS600
 RMS300
 RMS450P
 RMS600
 600mm maximum scan width
 Longitudinal scanning
 Minimum Diameter 6 metres (6000mm)
 Circumferential scanning
g
 Minimum diameter 1 Meter (1000mm)
 RMS300
S300
 300mm maximum scan width
 Longitudinal
Longit dinal scanning
 Minimum Diameter 1.5 metres
 Circumferential scanning
g
 Minimum diameter 1000mm
 RMS450P
 450mm maximum scan width
 Circumferential scans around smaller pipe-
work / vessels
 Minimum diameter 254mm
 Capable of longitudinal scans on large
diameter structures or flat plate
 M
Magnetic
ti wheels
h l provide
id
100kg pull-off force
 5 times the weight of the
tractor unit
 Probe travels at 730mm per second
 Operator adjustable forward / backward
step resolution
 Minimum 1mm step
 Water coupled single crystal composite
transducer
Thickness of material Frequency Focal Length
< 6mm 10 MHz 35mm
6mm -> 12.5mm 5 MHz 40mm

12.5mm -> 50mm 5 MHz 75mm

50mm + 2.5 MHz Not focused


 Fully
ll gimballed
i b ll d probe
b hholder
ld to ride
id surface
f
irregularities
 Water Column Technique And Multiple Gates
Allows External & Internal Corrosion Mapping
I One
In O Scan
S
 Full Steering control built into software
 Secondary / backup steering control
by manual joystick
 Powerful, intuitive software suite
 Seamlessly integrated scanner control, data
acquisition, analysis and reporting tools
 Real-time A-scan and C-Scan display
 Multiple A-scan gates
 Several gate types:
 Combination of Peak, Flank, Fixed position
(Surface Measurement) or Amplitude
 Fully captured A-scan and adjustable gate
configuration for accurate post inspection
analysis
 Full scan replay with multiple gates:
 Near side (external) defect sizing
 Far side (internal) defect sizing
 Composite analysis
 2D C-scan view with custom colour palettes
 Rotating 3D C-scan view
 Cross sectional
B-scan view taken
from cursor position
of C-scan
□ Technical Specification
RMS 300 RMS 450P RMS 600

Maximum Resolution 1 x 1mm 1 x 1mm 1 x 1mm

Nominal Scan width 300mm 450mm 600mm

Minimum Circumferential 1000mm 254mm 1000mm


diameter scanning

Nominal coverage per hour 4.0 m² 5 m² 6.5 m²


6 mm x 6 mm resolution

Longitudinal Scanning minimum diameter 1.5m Flat plate / large 6m


diameter
structures above
16m
 Technical Performance
 The smallest defect, (2 mm diameter x 5 mm deep)
was consistently detected using a 2 mm x 2 mm
scanning resolution on a 35 mm thick plate when using
a 5 MHz transducer with a 50 mm focal length.
 Th
The machined
hi d slots
l t are from
f 1 mm loss
l to
t 18 mm loss
l and
d the
th
holes are of varying diameters but the same 5 mm depth.
 Typical speeds for different resolutions:
 300 mm per second scanning at
1 mm x 1 mm resolution
 730 mm per second scanning at
2 mm x 2 mm resolution
 Amplitude
A lit d bbased
d analysis
l i iis able
bl tto define
d fi 0.004”
0 004”
loss (0.1 mm)
 The 3D reporting feature ensures hydrogen
blistering and similar type defects can be readily
identified rather than just assumed as is the case
with just 2D C-scan imaging.
Typical applications of the RMS
 Corrosion mapping
pp g of:
 Above and below ground storage tank floors,
shells and roofs
 Pressure vessels including identification of
hydrogen blistering
 Process pipe work
 Offshore loading /unloading jetty lines once the unit
has been applied by rope access crew
 Ships hulls and similar marine vessels
 Fracture detection in pressure vessels including
de-lamination checks
USER BENEFITS
* An RMS inspection of a tank shell or roof provides a detailed C scan
report and improved coverage of the area targeted for inspection.
inspection

* Eliminating the need to use scaffolding or rope access to perform manual


UT thickness gauging inspection

* Maximise the ability to detect corrosion by taking 600 mm wide scan


from bottom to top

* Permanent hard and soft copy record of the results which can be
retrieved at any future date.

* Rapid
R id ddata
t collection
ll ti and
d reall ti
time analysis
l i off th
the inspection.
i ti

* Computer generated report in lieu of totally manual reports.

* Reduced safety risks by minimising the use of scaffolding, rope access


and tank roof walk boards.
S
Sample
l AApplications
li ti
Corrosion Mapping - Storage Tank Shell or Roof

Outlined area
illustrating cross
section of corroded
area for 3D view
A scan, 2D & 3D Reporting
R ti Images
I off Hydrogen
H d blistering
bli t i
2D & 3D Images of Hydrogen blistering
Corrosion Inspection - Process Piping
Corrosion Inspection
(loading and unloading Jetty line Pipe work)

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