PARTS MANUAL
FOR
MVG 1600PDL
MARMON-HERRINGTON ALL-WHEEL DRIVE
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com
PM04/04
TABLE OF CONTENTS
REPLACEMENT PARTS & WARRANTY CLAIM PROCEDURE . . . . . . . . . 3
HOUSING MVG 1600PDL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
INPUT SHAFT, COVER MVG 1600PDL . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
OIL PUMP MVG 1600PDL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
DOUBLE GEAR, BEARING COVER MVG 1600PDL . . . . . . . . . . . . . 10-11
OUTPUT SHAFT, BEARING COVER MVG 1600PDL . . . . . . . . . . . . 12-13
FLANGES MVG 1600PDL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
GEAR SHIFT MVG 1600PDL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
MARMON-HERRINGTON ALL-WHEEL DRIVE
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com
PM04/04
—2—
REPLACEMENT PARTS WARRANTY CLAIM PROCEDURE
When ordering replacement parts for MARMON- Before proceeding with repairs or ordering parts
HERRINGTON LOW FLOOR conversions, the that you feel may be covered under warranty,
following information should be given: you must first contact Marmon-Herrington Customer
Service Department and obtain a Repair Authorization
1. FACTORY ORDER NUMBER (found on I.D. Plate Number.
or small plate affixed to axle housing). This will be
a six (6) digit number. (See illustrations this page.) Please be prepared to supply all of the following
information:
2. Component for which parts are required, i.e. front
drive axle or transfer case/drop box. • Factory Order Number – This is located on an
ID plate fixed to either the driver’s door panel or
3. Model of axle and/or transfer case/drop box, the component (axle or transfer case) itself.
i.e. MT10, MVG 750, MDB500. • Model and Serial Number (required) – Again
located on the ID plate fixed to either the driver’s
4. Give quantity and part number required. door panel or the component itself.
NOTE: Drivelines, shift linkage, etc., can be found • Vehicle Year, Make and Model
on the computer printout of Bill of Material, which
• Vehicle Identification Number
is included in the Service Manual.
• Mileage
5. Give complete billing and shipping address. • In Service Date
The information necessary for replacement parts and/or warranty claim procedures
will be found on either plate design.
MARMON-HERRINGTON
SALES ORDER 0000-00 RATIO
LOUISVILLE, KENTUCKY U.S.A.
S/N TYPE
FACTORY
CUST P/N ORDER NO. 0000-00
INSTALLED
BY
MARMON-HERRINGTON
FRONT DRIVING AXLE
SALES ORDER 0000-00
MODEL
S/N TYPE
CAPACITY
CUST P/N
SERIAL NO.
COVERED BY ONE OR MORE OF THE FOLLOWING RATIO
PATENTS: U.S. PATENTS 4,878,691; 4,934,733;
5,016,912; 5,275,430; 5,839,750; AND
6,398,251; AND CA PATENT 1,316,185. OTHER TRANSFER CASE
U.S. AND FOREIGN PATENTS PENDING. MODEL
SERIAL NO.
PM09/03
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PM04/04
—5—
ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ.
1 MVG16-1101 Housing Front 1
2 MVG16-1102 Housing Rear 1
3 MVG20-1016 Dowel Pin 2
4 11501712 Hex Bolt, M14x100 17
5 11501715 Hex Bolt, M14x130 9
6 MVG16-1003 Core Plug 12
7 MVG75-1005 Drain Plug 2
8 MVG12-1009 Fill Plug 2
9 MVG75-1012 Fill Plug 3
10 MVG12-1010 Gasket 6
11 MVG20-1018 Vent 1
12 MVG16-1006 Eye Bolt 1
MARMON-HERRINGTON ALL-WHEEL DRIVE
13001 Magisterial Drive • Louisville, KY 40223 HOUSING
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com MVG 1600PDL PM04/04
—6—
INPUT SHAFT, COVER
MVG 1600PDL
PM04/04
—7—
ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ.
1 MVG16-1007 Input Shaft 1
2 MVG20-1064 Baffle Washer 1
3 MVG20-1110 Shifting Sleeve 1
4 MVG16-1008 Drive Gear, Low 1
5 MVG16-1009 Drive Gear, High 1
6 MVG16-1010 Bearing Cover 1
7 MVG16-1011 Dowel Pin 2
8 11500733 Hex Head Bolt, M12x45 6
9 MVG16-1012 Oil Seal, Inner 1
10 MVG16-1013 Oil Seal, Outer 1
11 MVG20-1039 Bearing 2
12 MVG20-1119 End Nut 1
13 MVG16-1014A Shim 1.25mm AR
MVG16-1014B Shim 1.30mm AR
MVG16-1014C Shim 1.40mm AR
MVG16-1014D Shim 1.50mm AR
MVG16-1014E Shim 1.60mm AR
MVG16-1014F Shim 1.70mm AR
MVG16-1014G Shim 1.80mm AR
MVG16-1014H Shim 1.85mm AR
AR = As Required
MARMON-HERRINGTON ALL-WHEEL DRIVE
13001 Magisterial Drive • Louisville, KY 40223 INPUT SHAFT, COVER
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com MVG 1600PDL PM04/04
—8—
OIL PUMP
MVG 1600PDL
PM04/04
—9—
ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ.
1 MVG16-1015 Intermediate Plate 1
2 MVG16-1103 Bearing Housing 1
3 MVG75-1033 Pin 1
4 MVG75-1009 Core Plug 2
5 MVG75-1034 Oil Pump Cover 1
6 MVG12-1069 Ball 6.0mm 1
7 MVG12-1139 Oil Pump Housing 1
8 MVG12-1068 Oil Pump Gear 1
9 MVG12-1067 Oil Pump Rim Gear 1
10 11503857 Screw, M6x30 2
11 11503858 Screw, M6x35 2
12 MVG16-1018 Cover 1
13 11500998 Hex Head Bolt, M12x110 6
14 MVG12-1015 Cover Plate 1
15 11500888 Hex Head Bolt, M12x16 4
16 MVG12-1137 Ball 11.0m 1
17 MVG75-1128 Sealing Ring 1
18 MVG75-1030 Hollow Screw 1
19 MVG16-1105 Oil Pipe 1
20 MVG12-1040 Sealing Ring 1
21 MVG20-1117 Elbow 1
22 MVG75-1038 Union Nut 1
23 MVG75-1039 Elbow 1
24 MVG75-1040 Hexagon Nut, M22x1.5 1
25 MVG75-1041 Union Nut 1
26 MVG75-1042 Sealing Ring 1
27 MVG75-1043 Pressure Ring 1
28 MVG75-1044 Cutting Ring 2
29 MVG12-1010 Gasket 1
30 MVG12-1009 Plug 1
31 MVG75-1024 Sealing Ring 1
32 MVG16-1107 Screw Plug 1
MARMON-HERRINGTON ALL-WHEEL DRIVE
13001 Magisterial Drive • Louisville, KY 40223 OIL PUMP
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com MVG 1600PDL PM04/04
— 10 —
DOUBLE GEAR, BEARING COVER
MVG 1600PDL
PM04/04
— 11 —
ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ.
1 MVG16-1025 Double Gear 1
2 MVG16-1026 Nut, M60x1.5 1
3 MVG16-1027 Splash Guard Upper 1
4 MVG20-1021 Pin 1
5 MVG20-1004 Cover, Idler Shaft 1
6 MVG20-1005 Hex Head Bolt, M12x40 5
7 MVG16-1028 Roller Bearing 1
8 MVG16-1029 Roller Bearing 1
9 MVG20-1046A Shim 0.60mm AR
MVG20-1046B Shim 0.80mm AR
MVG20-1046C Shim 1.00mm AR
10 MVG16-1030 Centering Ring 1
11 MVG16-1031 Speedometer Housing 1
12 MVG20-1026 Cover 1
13 MVG20-1027 Hex Head Bolt, M12x75 6
14 MVG12-1201 Hex Head Screw 1
15 MVG16-1033 Impulse Wheel 1
16 MVG16-1034 Sensor Speedo 1
17 MVG16-1035 Snap Ring 1
18 MVG12-1069 Ball 6.0mm 1
AR = As Required
MARMON-HERRINGTON ALL-WHEEL DRIVE
13001 Magisterial Drive • Louisville, KY 40223 DOUBLE GEAR, BEARING COVER
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com MVG 1600PDL PM04/04
— 12 —
OUTPUT SHAFT, BEARING COVER
MVG 1600PDL
PM04/04
— 13 —
ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ.
1 MVG20-1006 Cover, Front Output 1 34 MVG20-1068 Thrust Washer 10
2 MVG20-1093 Shift Fork 1 35 MVG20-1069 Retaining Pin, M6x10 5
3 MVG20-1009 Cover, Air Cylinder 1 36 MVG20-1070 Pressure Spring 5
4 MVG20-1010 Outer Cover, Air Cylinder 1 37 MVG20-1073 Roller Bearing 1
5 MVG20-1011 Hex Head Bolt, M8x75 3 38 MVG20-1072 Rear Output Shaft 1
6 MVG20-1095 Nut, M16x1.5 1 39 MVG20-1071 Planetary Ring Gear 1
7 MVG20-1096 Nut 1 40 MVG20-1074 Snap Ring 1
8 MVG75-1127 Pressure Switch 1 41 MVG20-1050 Roller Bearing 1
9 MVG12-1040 Gasket 1 42 MVG20-1075 Baffle Washer 1
10 MVG20-1110 Bush 1 43 MVG20-1051 Bearing Support 1
11 MVG12-1031 Washer 1 44 MVG20-1076 4-Point Bearing 1
12 MVG12-1037 Piston 1 45 MVG20-1077 Roller Bearing 1
13 MVG12-1033 Spring 1 46 MVG20-1078 Set Screw 1
14 MVG12-1038 Sealing Cup 1 47 MVG20-1079A Shim .75mm AR
15 MVG12-1036 O-Ring 1 MVG20-1079B Shim .80mm AR
16 MVG12-1001 Snap Ring 2 MVG20-1079C Shim .90mm AR
17 MVG20-1056 Output Shaft 1 MVG20-1079D Shim 1.00mm AR
18 MVG20-1057 Bearing Output 1 MVG20-1079E Shim 1.25mm AR
19 MVG20-1055 Snap Ring 1 48 DB16-1031 Bearing Cover 1
20 MVG16-1036 Shifting Sleeve 1 49 MVG20-1040 Seal Retainer Assy. (Includes Items #50, #51) 1
21 MVG16-1037 Seal Retainer Assy. (Includes Items #22, #23) 1 50 MVG20-1037 Oil Seal 1
22 MVG16-1038 Oil Seal 1 51 MVG20-1038 Oil Seal 1
23 MVG16-1039 Oil Seal 1 52 MVG20-1032 Hex Head Bolt, M12x45 7
24 MVG16-1040 Stud Bolt, M12x45 3 53 MVG20-1053A Shim 1.25mm AR
25 MVG20-1007 Stud Bolt, M12x35 7 MVG20-1053B Shim 1.30mm AR
26 MVG20-1008 Nut, M12-1.75 10 MVG20-1053C Shim 1.40mm AR
27 MVG20-1052 Roller Bearing 1 MVG20-1053D Shim 1.50mm AR
28 DB16-1028 Drive Gear 1 MVG20-1053E Shim 1.60mm AR
29 MVG20-1063 Hex Head Bolt, M12x1.5 12 MVG20-1053F Shim 1.70mm AR
30 PD1610 Pin 6 MVG20-1053G Shim 1.80mm AR
31 MVG20-1065 Planetary Pin 5 54 MVG16-1109 Splash Guard Lower 1
32 MVG20-1066 Planetary Gear 5
33 MVG20-1067 Needle Bearing 10 AR = As Required
MARMON-HERRINGTON ALL-WHEEL DRIVE
13001 Magisterial Drive • Louisville, KY 40223 OUTPUT SHAFT, BEARING COVER
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com MVG 1600PDL PM04/04
— 14 —
FLANGES
MVG 1600PDL
PM04/04
— 15 —
ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ.
1 MVG16-1046 Comp. Flange Input/Output 1810 2
2 MVG20-1043 Collar Nut 2
3 MVG20-1061 Comp. Flange Output 1710 1
4 MVG12-1058 Collar Nut 1
MARMON-HERRINGTON ALL-WHEEL DRIVE
13001 Magisterial Drive • Louisville, KY 40223 FLANGES
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com MVG 1600PDL PM04/04
— 16 —
GEAR SHIFT
MVG 1600PDL
PM04/04
— 17 —
ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ.
1 MVG16-1047 Shift Fork 1
2 MVG12-1095 Slider 2
3 MVG16-1048 Shift Rod 1
4 MVG16-1049 Pressure Spring 1
5 MVG16-1050 Washer 1
6 MVG20-1086 Shifting Cylinder 1
7 MVG12-1036 O-Ring 1
8 MVG12-1037 Piston 1
9 MVG12-1038 Sealing Cup 1
10 MVG16-1052 Piston 1
11 MVG16-1053 O-Ring 1
12 MVG12-1001 Snap Ring 1
13 MVG20-1087 Cover 1
14 MVG20-1088 Hex Head Bolt, M12x100 3
15 MVG12-1126 Stud 1
16 11501073 Nut, M12x1.5 2
17 MVG12-1121 Reducer 2
18 MVG12-1122 Sealing Ring 2
19 MVG20-1113 Plate 1
20 11500778 Hex Head Bolt, M10x25 2
21 MVG75-1091 Adjusting Screw 1
22 MVG20-1091 Pin 1
23 MVG75-1096 Pressure Switch 1
24 MVG12-1040 Sealing Ring 1
MARMON-HERRINGTON ALL-WHEEL DRIVE
13001 Magisterial Drive • Louisville, KY 40223 GEAR SHIFT
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com MVG 1600PDL PM04/04
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com
PM04/04
