Aircraft Wing Construction
Aircraft Wing Construction
International Conference on Unmanned Aerial Vehicles in Geomatics, 30 Aug–02 Sep 2015, Toronto, Canada
S. B. Mah a, C. S. Cryderman a, *
a
Underhill Geomatics Ltd., 210A, 3430 Brighton Ave., Burnaby BC, Canada V5A 3H4 – (bmah, ccryderman)@underhill.ca
KEY WORDS: UAV, Drones, DIY, Mapping, GNSS, Autopilot, Aerial Photography
ABSTRACT:
Unmanned Aerial Vehicles (UAVs), digital cameras, powerful personal computers, and software have made it possible for
geomatics professionals to capture aerial photographs and generate digital terrain models and orthophotographs without using full
scale aircraft or hiring mapping professionals. This has been made possible by the availability of miniaturized computers and
sensors, and software which has been driven, in part, by the demand for this technology in consumer items such as smartphones. The
other force that is in play is the increasing number of Do-It-Yourself (DIY) people who are building UAVs as a hobby or for
professional use. Building a UAV system for mapping is an alternative to purchasing a turnkey system. This paper describes factors
to be considered when building a UAV mapping system, the choices made, and the test results of a project using this completed
system.
* Corresponding author
limited market and as a result are expensive. However, the Other means employed to make this consumer camera be more
individual components which make up a UAV photogrammetic “metric-like” included: turning off piezoelectric sensor
system are quite common and are readily available at cleaning, and stabilizing the camera lens mount.
competitive prices. The components of a typical UAV system
for photogrammetry are:
2.2 Fixed-wing or Rotary-wing?
miniature aircraft - hobbyist grade model aircraft are There are a variety of aircraft configurations, from fixed-wing
available in many forms and sizes for very reasonable to rotary-wing, which can be used for aerial photography
prices. An unassembled fixed wing aircraft kit with a purposes. Factors to be considered when deciding on the best
wingspan of 1.5- 2.0 metres can be purchased for configuration are:
C$100 - C$150;
load carrying capacity - weight and volume
radio control system - a complete radio control flight range - distance covered
system complete with transmitter, receiver, and four operating environment - take-off and landing area
or more servo actuators
physical size
autopilot system - Arduino based APM auto-pilot durability and maintainability
computer with free Ardupilot open source software
and Mission Planner software for system
cost
configuration, flight planning, and post-flight analysis The size of the camera combined with the need to cover up to
one, or more, square kilometres for mapping purposes limits our
radio telemetry system - 915 MHz radios choice of airframes to a fixed-wing configuration. The
ground station - Android pad computer running free advantages of a multi-copter, being able to take off and land
open source Droid Planner software vertically, and to hover, are negated by its limited range. The
disadvantage of a fixed-wing aircraft is the space required for
digital camera take-off and landing, but this is less of an issue when mapping
larger areas, where generally, open spaces are available for
data processing computer
take-off and landing. Take-offs are less of an issue, as a fixed-
photogrammetric software wing aircraft can be hand-launched from a small space.
Additionally, multi-copters are more complex in many ways.
The propulsion system requires at least three motors and their
2. THE STUDY UAV SYSTEM FOR AERIAL
associated electronics. They are difficult to fly manually
PHOTOGRAMMETRY
without computer stabilization. A motor failure is often
2.1 The Payload catastrophic because unlike a fixed-wing aircraft, a multi-copter
cannot glide to a landing. The complexity translates to more
maintenance and higher costs.
Based on our imaging requirements, the camera and lens
combination that we chose weighs about 700 grams. In terms of
commercially available UAV systems, this is a relative large 2.3 What Kind of Fixed-wing?
camera, both in volume and weight. Most small off-the-shelf
systems carry only smaller, sometimes lower resolution Once the UAV platform was narrowed to a fixed-wing aircraft,
cameras. there was the choice of the fixed-wing configuration. The two
The camera chosen was a Samsung NX1000 mirrorless camera main options are flying wing or regular configuration with a
with a Carl Zeiss 18 mm focal length lens. The Samsung tail. There are advantages and disadvantages to each.
NX1000 is a consumer grade camera with a 20 megapixel The flying wing is physically more compact and harder to
CMOS APS-C format sensor (23.5 mm x 15.7mm). It has a damage. However, it is less stable (more sensitive to centre-of-
shutter capable of 1/4000 of a second and tests show that it can gravity location), has a higher stall speed (must fly faster), is
fire repeatedly approximately every 0.8 second. harder to configure to carry a bulky camera, and is less visible
The Zeiss Distagon 18mm, f4 lens was designed for 35mm film in the air due to its small profile.
cameras (36 mm x 24 mm frame) and when used with the APS- Typically, a flying wing is harder to hand launch, requiring a
C sensor, only the central portion of the image projected by the catapult system. This is due to a number of reasons. First is the
lens is used. This reduces vignetting as well as producing a lack of a fuselage which provides for an easy location to grip
sharper image. The lens is used at a fixed focus (chosen as the the airframe. Second is the propeller, which typically is at the
hyperfocal distance for maximum depth of field). The aperture rear of the airframe, is in a good position to make contact with
was fixed at f5.6, which is more-or-less at the sweet spot for the launcher’s hand. Thirdly, the wing’s high stall speed makes
sharpness across the field of view. This further reduces it difficult to achieve minimum flying airspeed with a hand
vignetting without creating diffraction effects. Information launch.
about the performance of particular consumer camera/lens
combinations can be found on the Web (http:/photozone.de). The wing’s high stall speed also makes landing difficult. The
high landing speeds leaves the aircraft susceptible to damage
fuselage modified to carry camera payload (700 The autopilot's primary task is to fly the airplane along a
grams) preplanned flight path. It does this autonomously, without any
human input. A prerequisite for this is an airplane that is
landing gear added to the aircraft to raise the fuselage trimmed to fly straight and level with minimal control input. An
and camera above the ground when landing autopilot may be able to fly a badly trimmed airplane but its
performance in flying a precision pattern is compromised.
optional flaps were installed in the wing to slow down
the landing speed. Also allows steeper descent into a The autopilot takes input from various sensors to control the
tight landing zone flight. It flies the UAV to waypoints using GPS for navigation.
The real-time control of the UAV is dependent on a three
total flying weight of 2.7 kg (95 ounces); payload: dimensional accelerometer, magnetometer, barometer, and air
camera weighing 700 grams; area = 45.2 dm2 (4.87 speed sensor for feedback.
sq. ft.); WCL = 95 / 4.871.5 = 8.84
The autopilot is controlled by the pilot on the ground through
Ardupilot APM 2.6, GPS, 3D accelerometer, the radio control system. The autopilot has several modes
barometer, digital compass, magnetometer, airspeed including:
sensor
Manual - control is by the pilot through the radio
full duplex telemetry radio system control transmitter
Spektrum DX8 radio control system Stabilize - pilot controls the airplane but the autopilot
will recover to level flight if pilot releases the control
lithium polymer batteries - 4S 4000mAH
sticks
20 minutes flight time, at 14 m/s, about 17 km range
Fly-by-Wire - pilot controls the airplane but the
autopilot modifies the commands so the pilot "steers"
the aircraft. For example, a constant aileron input will mounted in the aircraft to test performance with the planned
bank the aircraft to a fixed bank angle instead of gross weight.
increasing the bank angle while aileron input is
present. After the aircraft's performance was confirmed to be
Loiter - circle at a position at a fixed height above satisfactory, the autopilot tuning process began. There are two
ground steps in this procedure. The first part is to configure to autopilot
to fly the aircraft in a stable manner while maintaining a
Auto - fly the preplanned mission constant altitude. When this is achieved, the pilot can “steer”
the aircraft in a horizontal plane without worrying about
Return-To-Launch - return to the initial launch
manipulating the throttle and elevator.
location
After the autopilot was tuned for stable flight, it was tuned to
follow a flight plan. The flight characteristics of an aircraft vary
with a number of factors including weight, balance, power, and
airspeed. Performance in level flight is also different from
performance in a banked turn. For a fixed-wing aircraft, making
a turn without significant overshoot or undershoot while
maintaining a constant altitude is the goal of the autopilot
tuning. The aircraft's capabilities, such as its minimum turn
radius, must be considered during the tuning process.
UAV
Two flight plans are generated for each photo mission with the
flight-lines in one plan at 90⁰ to the flight-lines in the other
plan. The actual plan used will be the one that places any
Figure 4. Ground Control System with 915MHz 3DR radio prevailing wind perpendicular to the flight-lines. Tail winds are
running Droidplanner to be avoided as the aircraft’s increased ground speed requires a
shorter camera exposure to avoid image blur, and the time
Flight Planning between images decreases which may cause the camera to miss
photos. The flight plan is loaded to the autopilot on site after
the wind conditions are assessed.
Mission Planner software is used to plan the UAV flights. It is
free software by Michael Oborne and it allows you to
graphically design flight-lines and generate autopilot command Data Processing
files. This software can also be used to configure the APM
autopilot. Mission Planner is available for free Agisoft PhotoScan Professional software is used to process the
(http://planner.ardupilot.com/). aerial photographs. This software performs photogrammetric
bundle adjustments and produces a Dense Surface Model
(DSM). The process is largely automatic and requires minimal
user intervention.
The Underhill UAV has been flown in test flights and actual
photography missions and its capabilities have determined from
actual experience. For photogrammetric results of ground pixel
size of 25 millimetres, this UAV can cover an area of
approximately 600 metres by 500 metres, with approximately
23 metres between flight-lines. This will take a flying time of
approximately 20 minutes and approximately 18 kilometres in
distance will be flown.
Figure 6. 3D perspective view of 60 million point DSM
generated from 985 photos in Agisoft PhotoScan These are realistic maximum mission parameters and they are
limited by the energy capacity of the Lithium polymer batteries
powering the UAV and human line-of-sight range. In Canada,
The computer used for processing is equipped with a high UAVs may not be flown beyond the pilot's line-of-sight with
performance graphics processor card. The specialized Graphics the unaided eye.
Processor Units (GPU) are required to process the large amount
of data in reasonable times. 4. FURTHER DEVELOPMENTS
3. RESULTS
Real Time Kinematic (RTK) GPS is becoming a reality for
UAVs. By having a RTK receiver onboard the UAV
The UGL UAV system has been tested in the field and the communicating with a base receiver on the ground, the position
photogrammetric results have been compared with results of of the UAV as it is taking each photograph can be measured to
ground based Global Navigation Satellite System (GNSS) an accuracy of several centimeters. This will provide real
survey. The test was a stockpile survey. Two independent benefits for photogrammetry as it can greatly reduce the amount
flights were flown with 11 independent targeted control points of ground targets required to control the photography (Lapine,
for each flight. The control was created by conventional GNSS 1996). In theory, ground control can be eliminated but it is
survey using Trimble R8's prudent to have a minimal number of ground control points to
guard against blunders and for quality control. As ground
control is a large component of field costs, using RTK for
control is a big step forward.
Each flight resulted in over 250 photos covering an area 420 Figure 8. GNSS RTK rover for Study UAV. Dual frequency,
metres by 360 metres. The stock pile has a flat top, 120 metres GPS/GLONASS, synchronized camera event recording
above ground. Photographs were taken at a height of 90 metres
above the top with 75% overlaps, forward and side. This The components required for a small UAV RTK system are
worked out to 30 metre spacing between lines with 20 metres now available. There are a number of Original Equipment
between photographs along the line. Each image pixel covered Manufacturer (OEM) RTK GPS boards and antennae which are
approximately 25 millimetres of the ground. small and light enough to be carried by a small UAV.
Dense Surface Models (DSM) were created from each flight. UGL has built a prototype airborne RTK unit with a complete
Photogrammetric bundle adjustments and Dense Surface Model weight of about 170 grams. This includes the basic dual
(DSM) computations of the images were done in an automated frequency GPS/GLONASS GNSS receiver module, antenna,
manner using Agisoft PhotoScan Professional (version 1.0.4). radio for RTCM 3.0 corrections, autopilot interface (for shutter
5. REGULATORY CONSIDERATIONS Building your own UAV system for aerial photography/
photogrammetry offers many advantages over buying a turnkey
solution. You can save a lot of money, gain detailed knowledge
UAV flights by non-commercial and non-military users have of your system so you can service it yourself or upgrade it in
increased dramatically in the last few years and governments the future, and not be tied to a specific vendor. However, to
are scrambling to regulate UAV use. The regulations are aimed reap these advantages, you must understand an array of
mainly at commercial users, and in Canada, the regulatory technologies and be able to integrate them into a functioning
body, Transport Canada, has introduced regulations which system.
govern the commercial use of UAVs. These regulations are
aimed at keeping UAVs from endangering people and property
In the field of fixed-wing UAVs, there is the choice of flying
both on the ground and in the air (Transport Canada, November
wing or conventional airframe with fuselage and tail. We chose
2014).
to implement a conventional airframe despite evidence that a
flying wing configuration is more efficient (Brucas, 2013). Our
In Canada, commercial UAVs must be operated within line-of- experience has shown that the main disadvantage of a
sight of the pilot. This limits the distance a small UAV may be conventional airframe, aerodynamic efficiency and endurance,
flown from the pilot to 400 metres to 500 metres. The pilot is not an issue due to regulatory limitations in Canada which
must be in control of the UAV at all times. The pilot will be limits flights to line-of-sight. The line-of-sight limitation
monitoring the flight when the autopilot is flying the UAV and negates the requirement for extreme endurance. Meanwhile, the
be ready to take control. The pilot must also be knowledgeable big disadvantage of the flying wing, high stall speed, is avoided
about the applicable laws, full scale flight procedures, and flight so launching and recovery do not require additional complex
systems. Additionally, the UAV must have $100,000 of systems such as catapults and parachutes.
liability insurance (Transport Canada, August 2014).
In the early part of the last century, land surveying utilized low-
Transport Canada requires UAV operators obtain a Special technology tools and required a high level of user involvement,
Flight Operations Certificate (SFOC) for commercial flights. both physically and mentally. That meant that surveyors out in
Operators apply for SFOCs by submitting a plan which the field were self-sufficient and could be away in the
describes all aspects of the flight operations and demonstrates wilderness for months. By the end of the last century, the level
that they have the ability and systems in place to conduct safe of technology had risen substantially while the user effort
UAV operations. The company’s flight operations include required had dropped, but the two were still relatively in
training, maintenance, procedures, and documentation. balance. Today, survey technology, in the form of UAVs and
Approval of the plan and issuance of a SFOC can take several photogrammetry, has drastically upped the technology level
weeks. while relieving the surveyor of physical and mental efforts.
Under specific conditions, there are exemptions from this The UAV mapping technology when viewed as a black-box
requirement (Transport Canada, November 27, 2014). In solution has many problems aside from buy-in costs. The user is
general, the exemptions apply to UAVs not heavier than 25 kg shielded from the technology and is told that it is easy to use.
operating in uncontrolled airspace (Class G) more than 5 miles This is true if everything is working perfectly. The individual
from any aerodrome or built up area. There are other components – computers, camera, radios, and aircraft – are not
conditions but the exemptions are aimed at UAV operations in leading edge, and in fact, they are quite common these days.
airspace where the risk to people, property, and aircraft is low. However, because they must work together, the probability for
a system failure becomes more significant.
Transport Canada is still developing the UAV regulations and it
has indicated that the current regulations for UAVs weighing 25 This is particularly true when the weakest link in the chain, the
kg or less are a temporary measure and that changes are UAV itself, does its work in the open air, subject to varying
proposed for 2016 (Transport Canada, May 2015). These physical conditions. The UAV, while controlled by the
proposed changes will address aircraft registration, personnel autopilot, is operating at its highest risk level and is vulnerable
training, and flight rules. to damage. The risk is controlled to acceptable levels when the
flight is monitored by a competent pilot who is experienced in
One regulatory area that the government may touch and would flying radio-controlled aircraft and is ready to take over flight
affect the UAV DIYer is certification. Full scale aircraft must control. If the pilot is merely monitoring and relying on
be certified to be airworthy and have maintenance procedures to programmed routines to fly the aircraft back to the launch point
ensure its continuing airworthiness. As a DIYer, it is important and auto-land, then the probability of aircraft damage increases
that documentation for all components of the UAV is kept and significantly.
logs for the flights and maintenance of the UAV are kept. It
may be necessary to prove to a regulatory body that your UAV While the UAV mapping technology is being treated as a black-
is airworthy and safe to fly. On the other hand, the DIYer box solution that is fool-proof, it is evident that it is not without
should be knowledgeable about the aircraft and be capable of risk. When UAVs are used in its logical environment, mapping
maintaining it. uninhabited areas away from urban areas, then reliability
becomes an issue. Being able to trouble-shoot and fix system
problems in a timely manner with minimum access to service International Archives of the Photogrammetry, Remote Sensing
centres is necessary. This is where a DIY UAV system operated and Spatial Information Sciences, Vol. XXXVIII-4/W19
by its builders has a distinctive advantage over a turnkey
system.
Lapine, L.A., 1996. Airborne kinematic GPS positioning for
photogrammetry: The determination of the camera exposure
UAVs for aerial photography have been promoted as the new
way to map large areas efficiently. Tests have shown that to be station.
true. The cost of the technology is comparable to that of GNSS http://www.ngs.noaa.gov/PUBS_LIB/AirborneKinematicGPSP
survey and the results are comparable with much greater ositioningforPhotogrammetry.pdf
resolution. This is a major leap forward.
Mészáros, J., 2011. Aerial Surveying UAV Based on Open-
However, there are risks in UAV technology that are not Source Hardware and Software. International Archives of the
inherent in the GNSS technology. When these risks are factored Photogrammetry, Remote Sensing and Spatial Information
in, the advantages of UAVs are not as great. This is particularly Sciences, Vol. XXXVII-1/C22
true with the turnkey UAV packages operated by people with
minimal training. Morin, Brit, 2013. What Is the Maker Movement and Why
Should You Care? http://www.huffingtonpost.com/brit-
Building your own UAV system reduces these risks morin/what-is-the-maker-movemen_b_3201977.html
considerably. Coupled with a pilot who is able to fly the UAV
to a safe landing when the autopilot fails, an UAV system
becomes very competitive. This approach differs greatly from Reynolds, Francis, 1989. Model Design & Technical Stuff:
the turnkey system approach where minimum system Wing Cube Loading (WCL)
knowledge is required. http://www.theampeer.org/CWL/reynolds.htm
The increasing numbers of UAVs, both hobbyist and Sollenberger, Roger, 2014. From The Economist, Chris
commercially operated, has governments scrambling to regulate Anderson on Drones: A Short History, Long Future
their use. In Canada, Transport Canada is the regulatory body. http://3drobotics.com/2014/09/economist-chris-anderson-
Where UAV flights place people, property, or full scale aircraft drones-short-history-long-future-long-tail/
at risk, the operator must receive from Transport Canada a
Special Flight Operations Certificate (SFOC). In order to
Transport Canada, May 2015. Notice of Proposed Amendment
receive an SFOC, the operator must show that it can safely
operate the UAV. Knowledge of flight operations and systems (NPA): Unmanned Air Vehicles, CARAC ACTIVITY
is required. REPORTING NOTICE #2015-12
Using the UAV technology effectively for mapping requires Transport Canada, November 27, 2014. AC 600-004 - Advisory
special skills. The move towards “black boxes” for surveying Circular: Guidance Material for Operating Unmanned Air
has become the norm. UAVs may become “black boxes” in the Vehicle System under an Exemption
future but it is not yet there. However, those who understand
and build their own systems will be able to deploy them
effectively and economically. Transport Canada, August 2014. TP 15263E - Knowledge
Requirements for Pilots of Unmanned Air Vehicle Systems
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