Technical Data Precision in all dimensions

Service

Service
Technical Data E30 E40 E50 E60 E70 E80 E90 E110 E120 E150 E175
Distance between mm 750 1,000 1,000- 1,000- 1,000- 1,000- 2,000- 2,000- 2,000- 2,000- 2,000-
centres 2,000 2,000 4,500 4,500 15,000 15,000 15,000 15,000 15,000
Swing over bed mm 330 435 570 650 720 800 900 1,100 1,200 1,500 1,750
Swing over cross slide mm 160 200 340 400 430 510 530 730 830 1,030 1,280
Radial drilling machines

Radial drilling machines

Drive output at 60%/ kW 11/9 20/17 20/17 25/20 37/30 37/30 45/37 45/37 45/37 65/51 65/51

The right to make technical changes is reserved. Photographs show machines with options · 07/10 · 5.0915.06.90.00.07
100% duty cycle
Max. torque of spindle Nm 165 450 1,500 1,700 3,150 3,150 6,000 6,000 8,000 10,000 10,000
Spindle bore hole mm 40.5 66 83 -165 83 106-216 106-216 128-362 128-362 165-362 165-450 165-450
Speed range min-1 1-4,500 1-3,500 1-2,500 1-2,500 1-1,800 1-1,800 1-1,120 1-1,120 1-900 1-900 1-900
(1-1,200) (1-1,200) (1-700/
1-500)
Feed force longitudinal N 6,000 10,000 10,000 12,000 20,000 20,000 20,000 20,000 20,000 30,000 30,000
Quill diameter mm 50 65 80 100 115 115 (140) 140 140 (180) 140 (180) 180 180
Inside taper of quill MK 3 4 5 5 6 6 6 6 6 metr. 100 metr. 100
CNC lathes

CNC lathes
Cycle-controlled lathes

Cycle-controlled lathes
E-Series
Precision Lathes
with Automated Cycles
Conventional / servo conv. lathes

Conventional / servo conv. lathes

www.weiler.de
WEILER Werkzeugmaschinen GmbH
Mausdorf 46 • D-91448 Emskirchen (Germany)
Telephone +49 (0)9101-705-0
Fax +49 (0)9101-705-122
info@weiler.de • service@weiler.de www.weiler.de
 Machine tools for the entire world 2/3
3/3

The company history of WEILER Werkzeugmaschinen GmbH goes back

to 1938. From the very beginning, precision lathes with the WEILER
name have earned themselves an excellent reputation amongst
craftsmen as well as in industry. In 1990 the company was acquired
by VOEST-Alpine Steinel Werkzeugmaschinen GmbH. Under the
guidance of Friedrich K. Eisler, who took over the management of A strong team ...
the company in 1991, WEILER became established in international WEILER has its own apprenticeship program and currently employs
markets. The VOEST Alpine product portfolio was included in the 500 people. It develops and produces innovative and high quality
WEILER product range and the company was restructured and moved WEILER lathes, ensures a high standard of service and provides an
to Emskirchen, near Nuremberg, Germany. almost limitless supply of spare parts. A world-wide installed machine
base exceeding 140,000 units is proof of the outstanding acceptance
New start under family ownership of the machines built in Emskirchen.
In 1995 WEILER became a family-owned company again with Friedrich
K. Eisler as the sole managing shareholder. The entry to the manage-
ment board of his two sons Mag. Alexander and Michael Eisler in
2002 signalled the next step in setting the course for the long-term
development of the company. With this new orientation WEILER has
become one of Europe’s largest and best known manufacturers in its
field. A company that can quickly and flexibly respond to individual
customer needs. Company headquarters with 13,000 m2 production area WEILER trustsder
Endmontage in Baureihe
its own apprenticeship
E90/E110/E120program

Quality starts in our own factory

www.weiler.de
www.weiler.de
Grinding a machine bed Gear wheel production / hobbing Schleifenthe
Grinding derdovetail
Schwalbenschwanzführg.
guides Vermessen the
Measuring des headstock
Spindelkastengehäuses
housing

Fascinating Range
Conventional precision lathes and powerful CNC turning centers … and a strong location
complete the extensive WEILER product range. It is one of the most WEILER machines are developed and built in Germany. The high level
varied on the market: no other lathe manufacturer can offer such of domestic content underlines our commitment to Germany as a
variety from a single source. WEILER machines set the standard in manufacturing location. No other lathe manufacturer is as strongly
vocational training facilities as well as in demanding industrial pro- represented in Germany. An efficient and highly cost-effective produc-
duction environments. tion facility for large components in the Czech Republic completes
WEILER’s manufacturing strategy.

State-of-the-art assembly line for the conventional range WEILER

E-Series setzt auf eigene
machine Ausbildung
in action: no fear of large parts
The E-Series – maximizes productivity and success 4/5
5/5

WEILER E-Series machines are masters of efficiency. Their ergo-

nomics, user-friendliness and long-term precision are the basis
for fast, faultless results. The unsurpassed, easy-to-use, WEILER
developed human-machine interface (HMI) makes them unique.
It allows the storage of numerous cycles which can be called up and
run at the push of a button. These can then be run either individually
or as part of an automated sequence. The returns for the user are
shorter programming times and extremely efficient one-off and
small batch production.

Typical E-Series: up to 3 x more efficient!

The bottom line: each E-series machine can replace up to three con-
ventional machines. Maximum efficiency in the power consumption is
also achieved – through effective use of the latest energy-saving drives.
Optimum ergonomics and the user-friendly interface developed by
Demand the original! WEILER maximize the working efficiency of each E-Series machine
Endmontage der Baureihe E90/E110/E120
WEILER is the inventor of the cycle-controlled lathe. Our experience,
our quality-consciousness and software know-how reap benefits for
you: in day-to-day operation and in your balance sheet.

www.weiler.de
Schleifen der Schwalbenschwanzführg. Vermessen des Spindelkastengehäuses

Final assembly of the E90/E110/E120 range

Important applications for E-Series
machines are the energy sector and
Energy efficiency – a WEILER priority oil industry. But there is almost no
WEILER cycle-controlled lathes implement their energy saving poten- other technical field not employing a
tial through the integral TIM software. WEILER E-Series lathe.
Energy efficiency with TIM means
T ime-controlled Emergency Stop operation from the standby mode
according to operator requirements
Formidable size components machined with the highest precision
I ntelligent drive management with energy recovery:
Dynamic energy management controls the flow of energy within
the machine. Excess braking energy is not pointlessly converted
to heat, but fed back into the supply network.
M achine status energy management of ancillary components:
Only the ancillary components that are required for the active
machining process are powered up, all others are shut down.
WEILER setzt auf eigene Ausbildung
The WEILER E-Series user interface:
Simply – smart! 7/7
6/7

Fast and simple communication

between man and machine

Even without prior programming knowledge, the smart WEILER

software guides the operator through the program. Using automated
cycles, you can control the E-Series like a “manually operated”
machine. Or you can completely program the workpiece
contour with the assistance of the geometry processor that
can automatically calculate the points of intersection.
For further information, please refer to the separate Straigtforward input and display of Tool management Thread cutting cycle
machine data
WEILER control brochure. Simple, menu-controlled input and Only little data is required for the input of
Machine and processing data are entered management of tool data with the capabil- the thread geometry
The three basic principles for working with all according to practical requirements and are ity of setting-up a user-specific technology
clearly displayed. database
E-series machines

1) Simple workpieces are processed in the same way

as with a conventional machine, only more efficiently

2) Elaborate parts are processed in the same way as

with a conventional machine, only faster.

3) Complex parts are processed in the same way as with

a CNC machine, only easier.

Data transfer interfaces Cutting cycle technology Cutting cycle geometry Simulation
Cutting is possible longitudinally and cross- The contour is generated through stringing The machining of the workpiece can be
V24 / RS232 Clear user interface with 12.1“ TFT wise with any desired technology. together simple contour elements. The cal- simulated through wire models or solid
USB screen and membrane keyboard with culation of the points of intersection occurs models.
Network-compatible automatically.
short-stroke keys

Manual turning Parameter programming Grooving cycle Thread cutting cycle

Constant cutting speed Fast and simple programming of part families Wide variety of machining technologies Picking up existing threads with stationary or turning
Oriented “spindle stop” • Standard grooving workpiece
• Step grooving Cutting of multiplex threads without starting point offset
Turning against the stop on all axes
DXF file import • Turn cutting
Taper turning at any angle Cutting of almost all types of thread
• Finishing of existing grooves
Workpiece contour extracted from fully imported e.g. API, degressive, progressive pitches
Radius turning Grooves on tapers or diminishing
drawings in the DXF format from a wide variety of Spindle RPM changes during machining possible
Storable simple cycles CAD systems diameters
Fast contour description without need Graphic display
Free selection of layers and contour elements
Cutting cycle for calculation
Mirroring and scaling of the workpiece contour Wire model simulation, solid model simulation
Powerful contour calculator for the calculation of Display of machining time
Bolt hole drilling cycle
non-dimensioned points of intersection
Simple modification of existing workpiece contours DIN-ISO programming To produce bore holes and threads, the Raw part contour definition
Free definition of raw contours for forged and cast drilling axis in X or Z can be selected
Creation, editing and processing of Simple input of the contour of precast workpieces
parts DIN-ISO programs enables efficient machining.
Monitoring of the tool angle
E30: Compact with integral success gene E40: Ergonomic power pack 9/9
8/9

E30 x 750 E40 x 1000

Even the smallest E-series machines already feature digital drive Technical Data E30 E40 A particularly impressive feature of the WEILER E40 cycle
technology and are equipped with a state-of-the-art CNC control- Distance between centres mm 750 1,000 controlled lathe is its tremendous cutting performance.
ler as well as user-oriented WEILER software. Swing over bed mm 330 435 This is enabled by the main drive with a power output
Swing over cross slide mm 160 200 of 20 kW and the newly conceived headstock with a
The machine Travel of cross slide mm 180 260 spindle bore of 66 mm and heavy-duty bed with a
Width of bed mm 240 330 width of 330 mm. The WEILER E40 combines this
• Enables workpiece production with the utmost accuracy
Drive output at 60% / 100% kW 11/9 20/17 performance with excellent ergonomics: the
duty cycle
• Offers high spindle speeds and very smooth running for extremely fine controller can be swivelled as desired into any
Max. torque of spindle Nm 165 450
workpiece surfaces position; the working area and operating ele-
Spindle head size acc. to DIN 55027 size 5 6
ments are “cleanly” separated from each other.
• Enables high precision handling for manual turning operations Spindle bore hole mm 40.5 66
Three sliding cover versions are available to
through the operating panel with hand wheels that moves together Spindle dia. in front bearing mm 70 110
provide a perfect match with the range of
with the bed slides Speed range min-1 1-4,500 1-3,500
parts that are to be produced.
Feed force longitudinal N 6,000 10,000
• Ensures ergonomic machining through good accessibility
Rapid traverse rate long./cross m/min 8/4 8/4
• Enables fatigue-free programming through a pivoted screen unit Feed range mm/rev 0.001-50 0.001-50
Thread cutting range mm 0.1-2,000 0.1-2,000
• Offers a number of housing versions that are specific to demands
Quill diameter mm 50 65
8 station disk turret with / without tool drive
Inside taper of quill MK 3 4
Weight of machine approx kg 1,600 2,700
Acceptance accuracy DIN 8605 8605
E50: Power and precision in perfection E60: Strong concept and pure power 11/11
10/11

E50 x 1000 E60 x 1000

The E50 is the right choice when a machine for high-performance Sliding door with free Technical Data E50 E60 The E60 impresses through a balanced machine concept
turning is needed. The power and performance of the E50 impres- access to handwheels Distance between centres mm 1,000-2,000 1,000-2,000 with high cutting performance. This is achieved through
ses even the most demanding of users. Swing over bed mm 570 650 a main drive with 25 kW power output in conjunction
Swing over cross slide mm 340 400 with a two stage ZF gearbox. The robust headstock,
The machine Travel of cross slide mm 340 380 the strong main spindle with precision bearings and
Width of bed mm 350 380 83 mm spindle bore as well as the strongly ribbed
• Combines high power output with enormous torque through two
Drive output at 60% / 100% kW 20/17 25/20 bed with a width of 380 mm ensure optimum
gear stages duty cycle working results with respect to surface quality
• Allows part machining with extreme accuracy and high workpiece weights Max. torque of spindle Nm 1,500 1,700
and precision.
Spindle head size acc. to DIN 55027 size 8 (11) 8
• Offers large spindle bores: 83 mm and 165 mm Spindle bore hole mm 83 (165) 83
Version with 165 mm The pivoted screen unit enhances ease of use
Spindle dia. in front bearing mm 120 (240) 120
• Ensures ergonomic machining through good accessibility spindle bore for data input.
Speed range min-1 1-2,500 1-2,500
• Enables extremely precise handling for manual turning operations (1-1,200)
through solid handwheels on the saddle Feed force longitudinal N 10,000 12,000
Rapid traverse rate long./cross m/min 10/5 10/5
• Offers a number of housing versions designed to meet specific demands Feed range mm/rev 0.001-50 0.001-50
• Can be upgraded through a number of optional features to further Thread cutting range mm 0.1-2,000 0.1-2,000

increase productivity Quill diameter mm 80 100

Inside taper of quill MK 5 5
Weight of machine approx. kg 3,250/3,850 4,800/5,700
(3,650/4,250)
Acceptance accuracy DIN 8605 8605
E70 and E80: User-friendly giants 13/13
12/13

E70 x 3000

The E70 and E80 feature the same ease of access and ease of use Technical Data E70 E80
as the smaller machines. Distance between centres mm 1,000-4,500 1,000-4,500
Swing over bed mm 720 800
The machines of the 70 and 80 Series: Swing over cross slide mm 430 510
Travel of cross slide mm 410 410
• Are equipped with high output drives and mechanical headstock
Width of bed mm 480 480
gearboxes to maximize torque
Drive output at 60% / 100% kW 37/30 37/30
duty cycle
• Offer large spindle bores: 106 mm, 165 mm and 216 mm
Max. torque of spindle Nm 3,150 3,150
• Even at this size have a high accuracy (tool makers accuracy according Spindle head size acc. to DIN 55027 size 11 (15) 11 (15)
Version with separately Version with additional sliding cover Heavy-duty tailstock with Tailstock with hydraulically
to DIN 8605) Spindle bore hole mm 106* 106*
moveable screen and splash guard 140 mm quill diameter (E80 only) actuated quill
Other spindle bores mm 165/216 165/216
• Can be upgraded through a number of proven tool systems and
Spindle dia. in front bearing mm 150 (240) 150 (240)
optional features to further increase productivity
Speed range min-1 1-1,800 1-1,800
Feed force longitudinal N 20,000 20,000
Rapid traverse rate long./cross m/min 10/5 10/5
Feed range mm/rev 0.001-50 0.001-50
Thread cutting range mm 0.1-2,000 0.1-2,000
Quill diameter mm 115 115 (140)
Inside taper of quill MK 6 6
Weight of machine approx. kg 4,500/ 5,000/
7,500 8,000
8 station disk turret with driven tools, Tool holder head for turning, drilling Travelling, self-centering rest, Removable bellows cover
40 mm shank diameter and milling hydraulically actuated Acceptance accuracy DIN 8605 8605
E90/E110/E120: Heavy-weight precision 14/15

E110 x 3000

This series of models makes up the heavy-weight class – all of the Sliding cover with Heavy-duty boring Technical Data E90 E110 E120
machines are capable of machining workpieces weighing up to lateral guard bar holder with Distance between centres mm 2,000-15,000 2,000-15,000 2,000-15,000
10,000 kg. Excellent accessibility and ease of operation are also additional support
Swing over bed mm 900 1,100 1,200
and160 mm
key features of these models. (6.3 inch) bore Swing over cross slide mm 530 730 830
Travel of cross slide mm 590 590 590
The machines of the 90 to 120 Series Width of bed mm 600 600 600
Drive output at 60% / 100% kW 45/37 45/37 45/37
• Are available for turning lengths of 2,000 mm to 15,000 mm and more duty cycle

• Can be equipped with spindle bores of 128 mm 165 mm, 262 mm Tailstock with automated clamp- Pivoted C-axis Max. torque of spindle Nm 6,000 6,000 8,000
ing and dedicated drive Spindle head size acc. to DIN 55027 size 11 (15/20) 11 (15/20) 15 (20)
and 362 mm
Spindle bore hole mm 128 128 165
• Are equipped with high output drives and mechanical headstock Other spindle bores mm 165/262/362 165/262/362 263/362
gearboxes to maximize torque Spindle dia. in front bearing mm 235/330/448 235/330/448 330/448
Speed range mm-1 1-900/1-700/1-500 1-900/1-700/1-500 1-700/1-500
• Can be upgraded through a number of proven tool systems and optional
Feed force longitudinal N 20,000 20,000 20,000
features to further increase productivity
Rapid traverse rate long./cross m/min 10/5 10/5 10/5
• Have a high accuracy for their size (accuracy according to DIN 8606) Ring steady rest with Pneumatically Feed range mm/rev 0.001-50 0.001-50 0.001-50
270 mm diameter actuated front- Thread cutting range mm 0.1-2,000 0.1-2,000 0.1-2,000
end chuck with Quill diameter mm 140 140 (180) 140 (180)
fixed rest Inside taper of quill MK 6 6 6
Weight of machine approx. kg 8,500/18,000 9,500/19,000 10,500/20,000
Acceptance accuracy DIN 8606 8606 8606
E150 and E175: Record holder in size and precision 17/17
16/17

E150 x 6000

The two largest WEILER E-Series machines are absolute top class Cylinder machining Steady rests Technical Data E150 E175
players when it comes to their weight as well as the dimensions of for diameters
Distance between centres mm 2,000 -15,000 2,000 -15,000
the workpieces that they can machine. They are also based on the up to 1,450 mm
Swing over bed mm 1,500 1,750
proven Weipert concept that has been an essential part of the Swing over cross slide mm 1,030 1,280
Weiler design for decades. Providing dedicated customer-specific Travel of cross slide mm 790 790
solutions is one of our specialist areas. Width of bed mm 830 830
Drive output at 60% / 100% kW 65/51 65/51
The machines of the 150 to 175 Series duty cycle
Pivoted C-axis Max. torque of spindle Nm 10,000 10,000
• Are available for turning lengths of 2,000 mm to 15,000 mm and longer Spindle head size acc. to DIN 55027 size 15 15
Spindle bore hole mm 165 165
• Can be equipped with spindle bores of 165 mm, 262 mm 362 mm
Other spindle bores mm 262/362/450 262/362/450
and 450 mm
Spindle dia. in front bearing mm 330/448/584 330/448/584
Y-axis
• Are equipped with high output drives and mechanical headstock Speed range min-1 1-700/1-500/1-300 1-700/1-500/1-300
gearboxes with automatic shift to maximize torque Feed force longitudinal N 30,000 30,000
Rapid traverse rate long./cross m/min 10/5 10/5
• Despite their size provide good accessibility and optimum chip and splash
Feed range m/rev 0.001-50 0.001-50
protection through various sliding guard solutions Tool holder head for driven tools,
Capto C8 holding fixture Thread cutting range mm 0.1-2,000 0.1-2,000
• Can be upgraded through a number of proven tool systems and optional Quill diameter mm 180 180
features to further increase productivity Inside taper of quill MK metr. 100 metr. 100
Weight of machine approx. kg 16,000/30,000 16,000/30,000
Acceptance accuracy DIN 8607 8607
The best service for the best machines:
WEILER Service 18/19
19/19

What can we do to help you? WEILER 5 Point Service Plan

A number of things. WEILER Service is ready at all times to provide
optimum advice, support and service for your machine.  Pre-sales technical consultancy
Which machine with which options is best for your needs? Is it
Every WEILER lathe is designed to provide quality and efficiency right
better to buy a new WEILER or can your old WEILER be overhauled
from the start and throughout decades of operation – regardless of
and brought up to date? Whatever is best for you – we will give
whether in vocational training, manufacturing, production, maintenance
you our objective advice.
and repair, prototyping – or any other field. A WEILER is never cheap
but always worth a lot more than it costs.
 Extended warranty
That is why service pays off Freely definable service and maintenance agreements make sure
To make sure that a WEILER keeps and increases its value, we have that your machine is available when you need it, they minimize the
developed an extensive service concept that covers the complete life- risk of unscheduled downtime and keep maintenance costs under
cycle of the machine from acquisition through to recycling. control.

 Almost limitless service and spare parts supply

WEILER develops and produces in Germany. That is why we have
Individual and objective advice from WEILER lathe specialists WEILER stands for expertise: from the initial design through to spare part supply
complete control over all original equipment and spare parts for
WEILER lathes. The exemplary availability of spare parts ensures
that even after decades of service, a WEILER machine can maintain
its pleasingly high value.

 Second life on demand

On request we can overhaul your WEILER machine down to the
last screw and make it so that it as good as new. This service starts
with the exact measurement of the machine and ends with an
acceptance test according to DIN standards.

 The WEILER precision check

Regardless of how long your WEILER has been in service: a preci-
sion check is always worth its while. We measure and analyse your
machine and provide an objective statement regarding the current
status as well as a free quotation of what is needed to restore the
precision of your machine according to applicable DIN standards.

We don’t perform cosmetic repairs!

When after many years of hard use in production your WEILER looks like this ... … we can turn it into this: as good as new!

Managing values
”Something will only be as good as the way it is looked after” – this That is why the service lifetime, high precision operation and profit-
motto sums up the way that we view each WEILER that leaves our ability of our machines exceeds that of most other lathes – good
factory. We want our machines to give your their best, to work with service maintains the value of your WEILER..
absolute WEILER precision from the first day to the last.