FROM PROS FOR PROS:
TRAINING PROGRAM
WWW.MAHLE-AFTERMARKET.COM
02 Training program MAHLE Aftermarket MAHLE Aftermarket Training program 03
Contents
TRAINING COURSES
AND EVENTS
Preface 05
Theory in brief
T-FI Filtration in the vehicle: design, function, and common causes of failure 06
T-TH Thermal management in the modern combustion engine 07
T-SA Starter motors and alternators: design, function, and common causes of failure 08
T-EC Combustion engine in detail: from installation through diagnostics 09
T-TC Turbochargers: design, function, and common causes of failure 10
T-NT New technologies: opportunities and challenges in modern engines 11
PRAXIS live
P-DP Damage prevention: engine environment 12
P-TC Damage prevention: turbochargers 13
P-SA Damage prevention: starter motors and alternators 14
MAHLE up close and personal
Additional services and registration information 15
04 Training program MAHLE Aftermarket MAHLE Aftermarket Training program 05
Preface
MAHLE AFTERMARKET PRESENTS
ITS WORLD OF TECHNOLOGY—
FROM EXHAUST GAS TURBOCHARGERS
THROUGH CYLINDER LINERS
Whether trainees, experienced mechanics, master mechanics, or engineers:
MAHLE Aftermarket offers the right course for everyone.
In addition to teaching theory, MAHLE Aftermarket offers special practical training
on damage prevention for passenger cars and trucks as well as for
agricultural and construction machinery.
At MAHLE Aftermarket, we’re flexible: you select the topic, tell us when and where the training should take place, and we’ll
take care of the rest. Simply speak to your MAHLE Aftermarket trading partner or contact us directly at
ma.training@mahle.com
MAHLE Aftermarket’s technical experts look forward to organizing interesting and exciting events for you.
Explain
Share experience Focus on technical and
complex matters
between technicians practical experience
in simple terms
Transfer knowledge:
Increase
customer satisfaction GOALS ongoing development
of the combustion engine
Avoid repeat repairs Reduce costs Reduce complaints
06 Training program MAHLE Aftermarket MAHLE Aftermarket Training program 07
Theory in brief Theory in brief
T-FI FILTRATION IN THE VEHICLE: T-TH THERMAL MANAGEMENT
DESIGN, FUNCTION, AND IN THE MODERN
COMMON CAUSES OF FAILURE COMBUSTION ENGINE
CONTENTS CONTENTS
Requirements of modern filtration in vehicles Thermostats in the combustion engine
Design and function: Design and function:
∙ Oil filters ∙ Thermostats
∙ Fuel filters ∙ Map-controlled thermostats
∙ Cabin air filters ∙ Thermal switches
∙ Air filters ∙ Thermal sensors
Vehicle air conditioning The coolant circuit
Quality and distinguishing characteristics Correct installation of thermostats
Typical filter damage scenarios Venting the coolant circuit
Consequential damage in the engine environment Charge air cooling
Support in the event of damage Cooling electronic systems
Typical coolant circuit damage scenarios
INFORMATION FOR PARTICIPANTS Support in the event of damage
Duration: 2.5 hours
Participants: Minimum of 10 INFORMATION FOR PARTICIPANTS
Participation fee: EUR 39.90 plus VAT Duration: 2.5 hours
Participants: Minimum of 10
TARGET GROUP Participation fee: EUR 39.90 plus VAT
Vehicle master mechanics, experienced mechanics, and trainees
Commercial vehicle master mechanics, experienced mechanics, TARGET GROUP
and trainees Vehicle master mechanics, experienced mechanics, and trainees
Agricultural and construction machinery master mechanics, Commercial vehicle master mechanics, experienced mechanics,
experienced mechanics, and trainees and trainees
Specialists Agricultural and construction machinery master mechanics,
Sales staff experienced mechanics, and trainees
Sales staff
08 Training program MAHLE Aftermarket MAHLE Aftermarket Training program 9
Theory in brief Theory in brief
T-SA STARTER MOTORS AND ALTERNATORS: T-EC COMBUSTION ENGINE IN DETAIL:
DESIGN, FUNCTION, AND COMMON FROM INSTALLATION
CAUSES OF FAILURE THROUGH DIAGNOSTICS
CONTENTS CONTENTS
Design and function of MAHLE engine components in the combustion engine
∙ Starter motors Design and function of
∙ Alternators ∙ Pistons
Distinguishing and identifying characteristics ∙ Valves
Important steps during assembly ∙ Bearings
Common causes of failure and damage ∙ Cylinder liners
Failure prevention during repair Correct installation
Support in the event of damage Failure diagnostics
Common causes of failure and damage
INFORMATION FOR PARTICIPANTS Support in the event of damage
Duration: 2.5 hours
Participants: Minimum of 10 INFORMATION FOR PARTICIPANTS
Participation fee: EUR 39.90 plus VAT Duration: 2.5 hours
Participants: Minimum of 10
TARGET GROUP Participation fee: EUR 39.90 plus VAT
Vehicle master mechanics, experienced mechanics, and trainees
Commercial vehicle master mechanics, experienced mechanics, TARGET GROUP
and trainees Vehicle master mechanics, experienced mechanics, and trainees
Agricultural and construction machinery master mechanics, Commercial vehicle master mechanics, experienced mechanics,
experienced mechanics, and trainees and trainees
Specialists Agricultural and construction machinery master mechanics,
Sales staff experienced mechanics, and trainees
Specialists
Sales staff
10 Training program MAHLE Aftermarket Training program 11
Theory in brief Theory in brief
T-TC TURBOCHARGERS: T-NT NEW TECHNOLOGIES: OPPORTUNITIES
DESIGN, FUNCTION, AND AND CHALLENGES IN MODERN
COMMON CAUSES OF FAILURE ENGINES
CONTENTS CONTENTS
Turbocharger design Future trends and challenges
Detailed principles of operation Electrification of the powertrain
Different types and models Ongoing development of the combustion engine
Code of conduct and important service work on turbocharged engines Thermal management
Common causes of failure in the turbocharger environment Measures for reducing emissions
Possible causes of poor performance, noises, and other complaints Optimization measures in the engine environment
Diagnosing damage in the engine environment
Consequential damage following turbocharger failure INFORMATION FOR PARTICIPANTS
Support in the event of damage Duration: 2.5 hours
Participants: Minimum of 10
INFORMATION FOR PARTICIPANTS Participation fee: EUR 39.90 plus VAT
Duration: 2.5 hours
Participants: Minimum of 10 TARGET GROUP
Participation fee: EUR 39.90 plus VAT Vehicle master mechanics, experienced mechanics, and trainees
Commercial vehicle master mechanics, experienced mechanics,
TARGET GROUP and trainees
Vehicle master mechanics, experienced mechanics, and trainees Specialists
Commercial vehicle master mechanics, experienced mechanics, Sales staff
and trainees
Agricultural and construction machinery master mechanics,
experienced mechanics, and trainees
Specialists
Sales staff
12 Training program MAHLE Aftermarket Training program 13
PRAXIS live PRAXIS live
P-DP DAMAGE PREVENTION: P-TC
P-TC DAMAGE
SCHADENSVERMEIDUNG:
PREVENTION:
ENGINE ENVIRONMENT TURBOLADER
TURBOCHARGERS
CONTENTS CONTENTS
Appraisal of damage to combustion engine components Recognizing common damage scenarios and causes
∙ Pistons and cylinders Checking controls
∙ Bearings Checking the complete system prior to repair
∙ Valves Diagnosing different causes of failure
∙ Filters Detailed appraisal of damage to the turbocharger
∙ Thermostats and thermal switches Important steps when replacing a turbocharger
∙ Turbochargers
∙ Starter motors INFORMATION FOR PARTICIPANTS
∙ Alternators Duration: 8 hours
Common causes of failure and damage Participants: Minimum of 8, maximum of 15
Diagnostic options and measures Participation fee: EUR 129.90 plus VAT
Failure prevention during maintenance, service, and installation
TARGET GROUP
INFORMATION FOR PARTICIPANTS Vehicle master mechanics, experienced mechanics, and trainees
Duration: 8 hours Commercial vehicle master mechanics, experienced mechanics,
Participants: Minimum of 8, maximum of 15 and trainees
Participation fee: EUR 129.90 plus VAT Agricultural and construction machinery master mechanics,
experienced mechanics, and trainees
TARGET GROUP Specialists
Vehicle master mechanics, experienced mechanics, and trainees
Commercial vehicle master mechanics, experienced mechanics,
and trainees
Agricultural and construction machinery master mechanics,
experienced mechanics, and trainees
Specialists
SAFETY NOTICE: SAFETY NOTICE:
This training course involves This training course involves
hands-on practice. Please wear hands-on practice. Please wear
clothing suitable for the workshop clothing suitable for the workshop
as well as safety shoes. as well as safety shoes.
14 Training program MAHLE Aftermarket MAHLE Aftermarket Training program 15
PRAXIS live MAHLE up close and personal
P-SA DAMAGE PREVENTION: STARTER MAHLE UP CLOSE
MOTORS AND ALTERNATORS AND PERSONAL
CONTENTS ADDITIONAL SERVICES
Appraisal of damage to mechatronic components Plant tours—with and without training—can be arranged
∙ Starter motors on request, as can specific events for school and university
∙ Alternators students as well as training courses for master mechanics.
Common causes of failure and damage
Diagnostic options and measures
Failure prevention during maintenance, service, and installation REGISTRATION INFORMATION
Would you like to attend a course? Then contact
INFORMATION FOR PARTICIPANTS your trading partner or send an e-mail to:
Duration: 8 hours ma.training@mahle.com
Participants: Minimum of 8, maximum of 15
Participation fee: EUR 129.90 plus VAT
TARGET GROUP
Vehicle master mechanics, experienced mechanics, and trainees
Commercial vehicle master mechanics, experienced mechanics,
and trainees
Agricultural and construction machinery master mechanics,
experienced mechanics, and trainees
Specialists
SAFETY NOTICE:
This training course involves
hands-on practice. Please wear
clothing suitable for the workshop
as well as safety shoes.
MAHLE Aftermarket GmbH
Pragstraße 26 – 46
70376 Stuttgart/Germany
000007990EN.08/18
Phone: +49 711 501-0
www.mahle-aftermarket.com
www.mpulse.mahle.com
