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101403-9140
431 TC
22 Gl 0] &
INJ. PUMP CALIBRATION DATA. la kind of car:
Drawing No.: 99- 12-02-02 Company: HYUNDAI MOTORS
[General Ass'y No Date =
Injection Pump ‘Govemor
101041-9460 05921-9970 105676-0960
KP-PESAAS5C321RS2S KP-EP/RLD325-1750A2EXR _|_KP-EP/SCDM1100-170084.5DR
fL. Test Conditions +
Pump rotation: —_ Glockwise (Viewed from drive side)
Nozzle & Nozzle Holder Ass'y : 105780-8140(80SCH Type No. EFB511/9A)
Nozzle Holder - 105780-2080(B0SCH Type No. EF8511/9)
Nozzle : 105780-0000(80SCH Type No.DN12sD12T)
Nozzle opening pressure : 175 Ket/a Transfer pump pressure: 4.6 Kgt/all
Injection pipe: 2 mmx 6 mm x 600 mm Oil temp. : 40T 45°C
‘Test oll = ISO 4113 or SAE Standard test oil(SAE J967D)
Overflow valve opening pressure 2.6 Ket/o
[2. Injection Timing =
Pre- stroke = No. 4 plunger 3620.05 mm
Note - Adjust with control rack position of mm.
Injection order : 1~3~4~2 (interval 90'230)
Plunger are numbered fromthe © Drive side
‘Tappet clearance : Bolt adjustment type — More than 0.3mm fer all cylinders.
Shim adjustment type — Manually rotate the camshaft 2~3 times and
confirm that it rotates smoothly.
[3. Injection Quantity =
‘Adusting | Rack | Pump Injection ty | Max. var. BOS
point | position | speed {ec/1000st) bet. cyl. |Fixed| pressure | Remarks
(mm) (r/min) (%) {mmHg
Each oylinder
iia | 4.000 cnael 7 Rack | Above700
= Each eylinder
4 =9T 375 es Rack} 0
A__| Raia) | 1,000 68.521.0 Tever | AboveTOO.
B ai35 [1,700 (21.0)22.0 Lever | Above700
c 40.4 680 (41.5}£2.0 Lever] 0.
D 10.1 500 (36.5)22.0 Lever| 0
1 [Abovei&'5| 100 (76.5) 45.0 Lever] 0
[4. Timing Advance Specification +
‘Pump Speed
(¢/min) 1,400 1,700
“Advance Angle
() Belowo.3 | 4.5405
DPICO DOOWON PRECISION INDUSTRY Co., Ltd. Senice Departnest
303-5 SHINSADONG KANGNAMGU SEOUL KOREA TEL(02)510-7241~6, FAX(02)510-72121
[. Governor Adjustment [ass'y No.. 104403-9140
Micro switch adjustment: RPM — Rack position Pump speedirpm)
Stop lever set: RPM = 1,700 t/min Rack position = 6.5.0.5 mm.
Unindication of acemmon difference the rack ; £0.05 [Torque cam: POS
Abovel8.5
' B.C.S Stroke : 0840.05,
iiss 8
= is
E RA(14.t0)
= A
= 11.00
Ss 10.90
é
x (8.3)£0.38
8
<
g
e
5
° I
Below250° (450) (950) 120 Abovel750 (2100)
(420) (850) (1070)9 + (4300) 492
5
Pump speed(rpm)
15° -— _ BOO-COM Adjustment
€
= N=700RPM
= 10.90 =
HJ 2 =
g
& 10.10
3
= 180210 550410 Below600
2 Bes Pressure(mmHg)
S
g 028
c 5.2 242
3
£ Below2.0
s ——|
5
&
325 400 130
220 375 450 oO (2000)
‘Ass’ No.
101403-9140 ‘Stop Lever Angle
Timing Setting
[At No-1 plunger beginning of
linjection position.
|ptDe : 10°
131°220°
Gear mark *33*
