Instrumentation Limited

(, R1 z c-kmi^ (A GOVT. OF INDIA ENTERPRISE)

Kanjikode West - 678 623
Palakkad, Kerala

Telephone : (0491 ) 2566127- 130,2566133, 2567128-129

Fax (0491) 2566135 , 2566240
E-mail: contact 1t Y'lpgt.com

Regd. Office: Kara 324 005 (R ajasthan) $AV c W&7:

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1810112010
ILPIOR- 34110711AJ

MIS. TATA CHEMICALS LIMITED

INDIRA DHAM
BABRALA - 242021 7\^
DST.BADAUN
UTTER PRADESH

Kind Attn: Mr. O.P .TRIPATHI I C.S.PRASAD

Dear Sir,

Sub: Submission of datasheet dimensional drawing for approval

Ref: Your LOI. No: VPMICFI017 Dtd: 14101/2010

We acknowledge with thanks the receipt of above referred PO. We have registered
Please quote this number in all
the same under order number ILP/OR- 34110711AJ.
future correspondences with us.
. Kindly
We are enclosing copies of Data sheets and a copy of dimensional drawings
send back one copy of the same duly approved at the earliest.

Thanks and Regards,

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 i INSTRUMENTATION LTD
CONTROL VALVE
ILP/OR 34110711AJ
PALAKKAD Sec Rev. no. 0
General 1 Item no. Tag no_ PC4 Qty. Rev 1 1__
2 Service Lii"YWADERVTILtT1WqT E12
3 Inlet Pipe Size Sch. Thickness 60.33 mm OD 20 Sch . 3.91 mm
4 Outlet Pipe Size Sch. Thickness_ _60.33 mm OD 20 Sch . 3.91 mm
5 Fluid State LIQUID Liquid
Flow Details
6 Flow conditions MAX. l NOR. MIN.
7 Flow rates m3mr 7 1 5
8 % Flash '-^% Solids
9 Temperature oC 40 40
10 Inlet Pressure kg/cm2 [G] 10 • 6
11 Outlet Pressure kg/cm2 [G] 5 - 3 -
12 DP Sizing kg/cm2 [G] 5 3
13 DP Shut-off kglcm2 10
14 Sp Gravi ty / MW / Sp. Wt. 0.993 0.993_ -- L-
15 Cp/Cv Comp. Factor Pipe Factor - - -
16 Viscosity - -
17 Vapour Pr. /Critical Pr. (kglcm2 [ a]) 0.08 0.08
18 Cavitation index _ 0.46 0.43
19 Characteristics Rangeabllity Equal % 30:1
20 % Opening 84.0 81.6
21 Noise (d BA at 1 m.) 65.9 62.0 _
22 Velocity l misec . 3.5 2.5
23 Mach No. - - - - -
24 Calculated Cy 3.65 3.37
25 Cv Selected 6.3

26 Valve Model Type of Body VSL GLOBE

Valve Details
27 Body Size Port Size 1 inches Cv = 6.3 '
28 Rating ,End Conn. Flange Finish 150 # ANSI L_ RF 250AARN
29 Stroke, mm Guiding 14.3 Top
30 Body Material A216 WCB
31 Trim Material SS316+ST
32 Bonnet PLAIN
33 Packing [Lub./Iso. Valve TEFLON L NO
34 Gasket V543
35 leakage Class CLASS IV
Actuator 36 Model Type VAI D / Pneu., SA, Diaphragm
37 Spring Range Supply Pr. 0.2 - 1.0 ' kg/cm2 1. 2 kg/cm2
38 On Air Fail Air to Open -. Close
39 Hand Wheel Location Yes ' Side Mounted
Positioner 40 Model Type HTP Pneu. Single Acting
41 Input Direct/Reverse 0.2-1.0 kg/ant .- Direct
42 By Pass Gauges No Yes. 3 Nos.
Rev Rev
nhw 43 Air set with gauge Ye 11 44 Air Lock No
cc°as-es
45 I/P Converter No 46 LT Switch No
47 Sol. Valve No 48 Pos . Trans. No
49 Vol. Booster No 50 QE Valve No
51 Junction Box No 52 Backup System No
53 54
Spl.Testing 55 IBR No 56 Radiography No
57 58
Others 59 TubinglSize SS304 8 mm OD 60 Painting Std.
Dimension 61 Face to Face, mm - 62 Height. mm -
Remarks Design Pr. 10 k cm2
*1 - Shavo Norgren make, model 11 -4 SN - Design Temp. 40 c

Enq. no. & dt. CFP/INST/05-CV Dtd:18/12/2009 Client TATA CHEMICALS LIMITED ILP/CDQ no. 1912077/AJ
PIant/Proj. CUSTOMIZED FERTILIZER PO no. Prep . Date is- J r,-1o

ILPF 0605 REV 4

 n INSTRUMENTATION LTD
CONTROL VALVE
ILPIOR 3411071/AJ
PALAKKAD S c Rev. no. 0
General 1 I tem no . Tag no . Qty. Rev 3 RD1a-PV-01 1
2 Service _ NATURAL GAS
__
3 I nlet Pipe Size Sch. Thickness 48.26 mm OD 80 Sch . 5.08 Minn
4 Outlet Pipe Size Sch. Thickness 48.26 mm OD 80 Sch. 5.08 mm
Fluid State GAS Gas
Flow Details 5
6 Flow conditions MAX. NOR. MIN.
7 Flow rates Sm3/hr 900 252.- 252
_-
8 % Flash I% Solids
9 Temperature oC 46.3 30
10 Inlet Pressure kg/cm2 [G) 43 41.85 36
11 Outlet Pressure kg/cm2 [G ) 2.82 1.4 14
12 DP Sizing kg/cm2 [G) 40.18.- 40.45 34.6
13 DP Shut -off kglcm2
14 Sp Gravity / MW ! Sp Wt. 0.60744 1 60744 0.607442
15 Cp/Cv Comp. Factor Pipe Factor - -
16 Viscosity inches
17 Vapour Pr. /Critical Pr.
18 Cavitation index - - - - - -
19 Characteristics Rangeabillty M od. Equal % -

20 % Opening 47.4 19.5 21.5

21 Noise (dBA at lm.) 50 . 7 36.3 35.9
22 Velocity Im/sec. 64 . 8 27.2 24.6
23 Mach No . 0.2 0.1 0.1
24 Calculated Cv 1.14 0. 32 0.35

25 Cv Selected 3
06- 26 Valve Model Type of Body VSN GLOBE
Valve Details
27 Body Size Port Size 1.5 inches Cv = 3
28 Rating IEnd Conn . ( Flange Finish 600 # ANSI RF 250AARH
29 Stroke, mm (Guiding 25 ,__ Cage
30 Body Material A216WCB
31 Turn Material SS316+ST
32 Bonnet PLAIN f

33 Packing ILub./Iso. Valve GRAFOIL NO

34 Gasket V5431V595
35 Leakage Class CLASS IV
Actuator 36 Model Type VA1 R Pneu .. SA, Diaphragm
37 Spring Range Supply Pr . 0.8-2.4 kg/cm2 2.8 kg/cm2
38 On Air Fail Air to Close ✓ Open
39 Hand Wheel Location Yes Side Mounted
Positioner 40 Model Type HTP Pneu. Single Acting
41 Input Direct/Reverse 0.2-1.0 kg/cm2 / Direct
42 By Pass Gauges No Yes, 3 Nos.
Rev Rev
other
43 Air set with gauge Yes "1 44 Air Lock No
45 IIP Converter No 46 LT Switch No
47 Sol. Valve No 48 Pos . Trans. No
49 Vol.Booster No 50 QE Valve No

AV, 51 Junction Box No 52 Backup System No

53 54
Spl.Testing 55 IBR No 56 Radiography No
57 58
EOthers 59 Tubing/Size SS304 8 mm OD 60 Painting Std.
Dimension 61 Face to Face, mm - 62 Height. mm
Remarks Design Pr. 44 k lcm2
*1 - Shavo Norgren make , model 11 -4 SN. - Design Temp. 46.3 °C

Enq. n o . & dt. CFP/INST/05-CV Dtd: 18/12r2009 Client I TATA CHEMICALS LIMITED ILP/CDQ no . 19120771AJ
Plant/Proj. CUSTOMIZ.FD FERTILIZER PO no. Prep. Date

ILPF 0605 REV 4

^l fVl d1C,

1^1^^110
 (l INSTRUMENTATION LTD I LP/OR 3411071/AJ
CONTROL VALVE
PALAKKAD 80 C Rev. no.
General 1 Item no. Tag no. Qty . Rev 2 PM1B-FV-01 1
2 Service STEAM
3 Inlet Pipe Size Sct1. Thickness 168.28 mm OD 20 Sch. 7.11 mm
4 Outlet Pipe Size Sch. Thickness 168.28 mm OD 20 Sch. 7.11 mm
Fluid State GAS+VAPOURS Vapour
Flow Details - 5
6 Flow conditions MAX. NOR. MIN.
7 Flow rates jKgIhr 2000 1372 - 200 I
8 % Flash 1% Solids
9 Temperature oC 1.60 150 145
10 Inlet Pressure kg/cm2 (GI 4 % 3.65 3
11 Outlet Pressure kg/cm2 (G] 3.2
12 DP Sizing kg/cm2 IG] 0.8 0.65 0.2
13 DP Shut-off kglcm= 4.2

14 Sp Gravity / MW I Sp. Wt.

15 Cp/Cv IComp. Factor 1Pipe Factor 1.3
16 Viscosity inches - - - - -._ '
17 Vapour Pr. /Critical
-- Pr. 10C
18 Cavitation index
19 Characteristics Rangeabllfty Equal % - 30:1

20 % Opening 82.4 75.0 37.2

21 Noise ( dBA at 1m.) 68.5 64.6 43.8
22 Velocity Lm/sec. 53.9 37.8 5.8 -
23 Mach No. 0.1 0.1 0.0
-------- -- - -------- -- ----
24 Calculated Cv 54.34 42 .24 11.69

25 Cv Selected - 99 -- -
26 Valve Model Type of Body VST / GLOBE
-- -
Valve Details --- -
27 Body Size Port Size 3 inches Cv = 99

28 Rating End Conn. Mange Finish 150 # ANSI RF L 250AARH

29 Stroke. mm Guiding 37.5 I Top

30 Body Material A216 WCB / -

31 Trim Material SS 316+ST -

32 Bonnet PLAIN

33 Packing Lub./lso. Valve TEFLON NO

34 Gasket V543

35 Leakage Class CLASS IV

Actuator 36 Model Type VA2 R Pneu., SA, Diaphragm

37 Spring Range Supply Pr. 0.8-2.4 k qM2 2.8 _ kk/cm2

38 On Air Fail Air to Close Open

39 Hand Wheel Location Yes Side Mounted

Positioner 40 Model Type HTP Pneu. Single Acting

41 Input DirectiReverse 0.2-1.0 kg/cm Direct

42 By Pass Gauges No Yes , 3 Nos .

Rev Rev
or 1o, 43- Air set with gauge Yes
..
'1 -_ -
44 Air Lock -.. _.No
cco6-i- - - - - -_ - - - -'--- - - -
45 I/P Converter No 46 LT Switch No
47 Sol. Valve No 48 Pos. Trans. No
49 Vol.Booster No 50 QE Valve No

51 Junction Box No 52 Backup System No

- --- -- - -
53 54
Spl.Testing 55 IBR Yes 56 Radiography No

57 58
Others 59 Tubing/Size SS304 8 mm OD 60 Painting Std.
Dimension 61 Face to Face, mm - 62 Height. mm -
Remarks Design Pr. 4.2 k Icm2
*1 - Shavo Norgren make, model 11-4 SN / Design Temp. 160 C

Enq. n o . & dt. CFPIINST!05 -CV Dtd: 1811V2009 Client TATA CHEMICALS LIMITED ILP/CDQ no. 1912077/AJ
PIanUProj. CUSTOMIZED FERTILIZER PO no . Prep . Date iemn-ro

1 APPROVE
 INSTRUMENTATION LTD
CONTROL VALVE ILP/OR 13411071/AJ
PALAKKAD 31^ec Rev. no. 0
General 1 Item no. Tag no. RGI B-FV-01
1Qty
2 Service STEAM --^- -
3 Inlet Pipe Size Sch. Thickness _ 168.28 mm OD 20 Sch. 7.11 mm
4 Outlet Pipe Size Sch. Thickness 168.28 mm OD 20 Sch. I 7,11 mm

Flow Details
5 Fluid State GAS+VAPOURS Vapour
6 now conditions MAX. NOR. MIN.
,-
7 Flow rates Kg/hr 2000 458 f 200
8 % Flash Solids
9 Temperature oC 1601 150 145
10 Inlet Pressure kglcm2 (G] 3_.65 3
11 Outlet Pressure kglcm2 [G] 3 2.8
C--
12 DP Sizing kglcm2 [GI 0.65 0.2
13 OP Shut-off kglcm' 4,2 -
14 Sp. Gravity / MW / Sp. Wt .
15 Cp/Cv IComp. Factor Pipe Factor
16 Viscosity inches
17 Vapour Pr /;;ntical Pr. 1oC
1B Cavitat on index
19 Characteristics [Rangeablll ty Equal % 30:1
20 °/ Opening 82.4 42.7 37.2
21 Noise (dBA at 1m.) 68.5 55.1 43.8
22 Velocity m/sec 53.9 12.6 5.8
23 Mach No. 0.1 0.0 0.0
24 Calculated Cv 54.34 14.10 11.69

25 Cv Selected 99
26 Valve Model Type of Body VST GLOBE
Valve Details
27 Body Size Port Size 3 / inches Cv = 99
28 Rating [nd Conn. Flange Finish 150 i # ANSI RF 250AARH
29 Stroke, mm _ Guiding 37.5
30 Body Material A216 WCB
31 Trim Material SS 316 +ST
32 Bonnet PLAIN
:33 Packing I Lub./Iso.Valve TEFLON - NO
34 Gasket -- --.543
- - -
35 Leakage Class CLASS IV
Actuator 36 Mode l Type VA2 R Pneu ., SA, Diaphragm
37 Spring Range Supply Pr. 0.8-2.4 7 kg/cm' 2.8 kg/cm'
38 On Air Fail Air to Close r Open
39 Hand Wheel Location Yes Side Mounted
Positioner Model Type HIP Pneu . Single Acting
4 nput Direct/Reverse 0.2-1.0 kglcm2 Direct 1
By Pass Gauges No Yes, 3 Nos..
Rev Rev
43 Air set with gauge 44 Air Lock JO
45 I/P Converter 46 LT Switch No
47 Sol. Valve 48 Pos. Trans. No
49 Vol.Booster 50 QE Valve No
IK 5t Junction Box 52 Backup System No
53 54
SpI.Tcsting 55 BR Yes 56 Radiography No
57 58
Others 59 Tubing/Size SS304 8mm OD 60 Painting Std
Dimension 61 Face to Face, mm 62 Height, mm
Remarks Design Pr. 4.2 kg/cm'
*1 - Shavo Norgren make, model 11-4 SN Design Temp. 160 °C

Client
CFPIINST/05-CV Dtd: 18/12/2009 TATA CHEMICALS LIMITED ILPICDQ no. 19120771AJ
Plant/Proj. CUSTOMIZED FERTILIZER PO no. Prep. Date 1
18J.n.1o

ILPF 0605 REV 4