Taro Production
Taro Production
by Craig D Lemin
July 2006
The information contained in this publication is intended for general use to assist public knowledge and
discussion and to help improve the development of sustainable industries. The information should not be relied
upon for the purpose of a particular matter. Specialist and/or appropriate legal advice should be obtained before
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ii
Foreword
In Australia, taro is a minor crop, grown commercially in tropical and sub-tropical regions mainly for
its edible corms. Production caters to a significant market mainly amongst Asians and Pacific
Islanders in east coast capital cities. Further domestic and export market opportunities exist if
production costs can be significantly lowered.
However, the industry is relatively poorly developed, characterised by small scale production and has
high labour inputs. Sustained industry expansion is constrained by a lack of mechanisation of
production, harvesting and handling.
This project investigated technology for mechanising taro planting, harvesting, washing and
cleaning. A limited review of existing mechanisation practices and some equipment development was
carried out.
Technologies exist for adoption of mechanised planting and harvesting in taro although further
investigation and development of harvesting equipment is desirable. Agronomic studies and/or
information gathering are also required to develop and optimise a production system based around
mechanisation.
Additionally, further investigation and development of appropriate washing machinery is required as
currently developed technology requires improvement or is inadequate.
This project was funded from RIRDC Core Funds, which are provided by the Australian
Government. This project was conducted by the Department of Primary Industry and Fisheries,
Queensland Government.
This report, an addition to RIRDC’s diverse range of over 1500 research publications, forms part of
our Asian Foods Research Program, which aims to foster the development of a viable Asian Foods
industry in Australia.
Most of our publications are available for viewing, downloading or purchasing online through our
website:
• downloads at www.rirdc.gov.au/fullreports/index.html
• purchases at www.rirdc.gov.au/eshop
Dr Peter O’Brien
Managing Director
Rural Industries Research and Development Corporation
iii
Acknowledgments
In performing this project the collaboration with and information shared by the following people is
particularly acknowledged:
Abbreviations
DPI&F – Department of Primary Industries and Fisheries (Queensland)
NORADA – Northern Rivers Agricultural Development Association
TGA – Taro Growers of Australia Incorporated
RIRDC – Rural Industries Research and Development Corporation
UCQ – University of Central Queensland
iv
Contents
Foreword ............................................................................................................................................... iii
Acknowledgments................................................................................................................................. iv
Abbreviations........................................................................................................................................ iv
Contents.................................................................................................................................................. v
List of Figures ....................................................................................................................................... vi
List of Tables........................................................................................................................................ vii
Executive Summary ........................................................................................................................... viii
1. Introduction ....................................................................................................................................... 1
1.1 Taro cultivation ............................................................................................................................. 1
1.2 Australian industry status and development.................................................................................. 2
2. Objectives............................................................................................................................................ 5
2.1 Project rationale............................................................................................................................. 5
2.2 Primary objectives......................................................................................................................... 5
3. Methodology ...................................................................................................................................... 6
3.1 Strategy.......................................................................................................................................... 6
3.2 Research and development activities............................................................................................. 6
4. Results and discussion....................................................................................................................... 8
4.1 Mechanisation of taro planting...................................................................................................... 8
4.2 Mechanisation of taro harvesting: large corm types.................................................................... 11
4.3 Mechanisation of taro harvesting: small corm types ................................................................... 20
4.4 Mechanisation of taro washing and cleaning: large corm types.................................................. 21
4.5 Mechanisation of taro washing and cleaning: small corm types ................................................. 35
5. Implications...................................................................................................................................... 36
5.1 Mechanisation of planting ........................................................................................................... 36
5.2 Mechanisation of harvesting ....................................................................................................... 36
5.3 Mechanisation of washing and cleaning...................................................................................... 38
5.4 Cropping systems for mechanised production ............................................................................ 41
6. Recommendations ........................................................................................................................... 42
6.1 Mechanisation: large-corm types ................................................................................................ 42
6.2 Mechanisation: small-corm types................................................................................................ 43
6.3 Extension activities...................................................................................................................... 44
6.4 Exploiting market opportunities.................................................................................................. 44
7. Appendices ....................................................................................................................................... 45
Appendix A. Universal tuber harvester ............................................................................................. 45
Appendix B. Japanese vegetable washers ......................................................................................... 48
Bibliography...................................................................................................................................... 50
v
List of Figures
Figure 4.1 Planting mechanism on a tobacco planter as used for taro setts....................................................... 9
Figure 4.2 Mechanically planted taro setts (tobacco planter used) .................................................................... 9
Figure 4.3 Corm pick-up chain on a conventional potato planter used for planting taro ................................ 10
Figure 4.4 Furrow openers fitted to a conventional potato planter used for planting double-row taro (middle
opener not used) ............................................................................................................................. 10
Figure 4.6 Vicarioli corm planter in operation (irrigation line also being placed) .......................................... 11
Figure 4.7 Basic, second-hand potato digger as used for taro and sweet potato by a northern NSW grower . 13
Figure 4.8 Second-hand potato digger, incorporating potential for on-board collection being used in taro in
north Queensland............................................................................................................................ 14
Figure 4.9 Modified double-row potato harvester used for taro at ‘Noosafresh’ incorporating side-delivery
elevator (photo courtesy Jeff Daniells)........................................................................................... 15
Figure 4.10 Original self-propelled harvester at Noosafresh............................................................................. 16
Figure 4.11 New Noosafresh self-propelled harvester under construction–cleaning and elevating conveyors
shown (digging section not shown)................................................................................................ 16
Figure 4.12 New Noosafresh self-propelled harvester under construction–rear section showing frame for
holding removable bulk bins .......................................................................................................... 16
Figure 4.13 New Noosafresh self-propelled harvester in current form–slewing elevator at rear replaced frame
for bulk bins (photo courtesy Jeff Daniells) ................................................................................... 16
Table 4.2 Chronology of development of the Babinda taro digger ................................................................ 17
Figure 4.14 Vicarioli digger after installation of digging tine and powered conveyor–side-delivery sieve still
attached at rear................................................................................................................................ 18
Figure 4.15 Vicarioli digger after modification of digging blade, removal of bottom conveyor shaft and
fitting of chute beneath conveyor ................................................................................................... 18
Figure 4.16 Ground-engaging section of modern potato harvester ................................................................... 18
Figure 4.17 Pinch rollers for vine removal and star-wheel rollers on a modern potato harvester (at interface
between pickup and elevating conveyors)...................................................................................... 18
Figure 4.18 Crop lifting device mounted on self-propelled harvester at Noosafresh–as used for harvesting
ginger.............................................................................................................................................. 20
Figure 4.19 Well-dressed taro corms with leaf stalks trimmed above the main corm. (photo courtesy Peter
Salleras) .......................................................................................................................................... 22
Figure 4.20 ‘Zanolleti’ single corm taro washer (photo on right courtesy Jeff Daniells).................................. 24
Figure 4.21 Noosafresh: Elevator at end of bulk receival hopper ..................................................................... 25
Figure 4.22 Noosafresh: Conveyor from bulk receival hopper to primary washer ........................................... 25
Figure 4.24 Noosafresh: Side view of secondary washer (left); bottom view of root cutting rollers (right)..... 25
Figure 4.25 Noosafresh: Skin drying washed taro in bulk-bins prior to packing .............................................. 25
Figure 4.26 Noosafresh: Packing station set-up ................................................................................................ 25
Figure 4.27 Taro washer test-rig at rest (left) and in motion (right) .................................................................. 28
Figure 4.28 Taro corm before and after being held against fingers at 200 rpm for 1 minute ............................ 28
Figure 4.29 Taro corm before and after being held against fingers at 200 rpm for 2 minutes .......................... 28
Figure 4.30 Taro corm before and after being held against fingers at 250 rpm for 1 minute ............................ 28
Figure 4.31 Schematic diagram of prototype mechanical taro washer .............................................................. 29
Figure 4.32 Prototype washer without retainers (left) and with retainers fitted (right) ..................................... 30
Figure 4.33 Taro corms before and after passing through the prototype washer (drum speed 100 rpm,
conveyor throughput = 8 corms/min) ............................................................................................. 31
Figure 4.35 Taro corms before and after passing through the prototype washer (drum speed 150 rpm,
conveyor throughput = 13.5 corms/min) ........................................................................................ 31
Figure 4.36 Water fan created by brass nozzle at the entry to machine............................................................. 32
Figure 4.37 Corm passing beneath water fan at the entry to machine .............................................................. 32
Figure 4.38 Profile formed by rubber fingers after being trimmed.................................................................... 32
Figure 4.39 Overall view of a small onion topper-tailer used for cutting roots from Japanese taro.................. 34
Figure 4.40 Close-up view of rollers on small onion topper-tailer .................................................................... 34
vi
List of Tables
Table 4.1 Calculated costs for manual taro harvesting based on typical information from growers.............. 12
Table 4.2 Chronology of development of the Babinda taro digger ................................................................ 17
Table 4.3 Potential design improvements to prototype taro washer and implications ................................... 33
Table 5.1 Proposed process for mechanised taro washing ............................................................................. 38
Table 5.2 Considerations for mechanised taro production ............................................................................. 41
vii
Executive Summary
What the report is about
This report examines mechanisation in the Australian taro growing industry covering the three
mechanisation related activities associated with production to the farm gate: planting; harvesting and
washing/cleaning. The report is focussed on large-corm taro production (Colocasia esculenta)
however some discussion of technology for small-corm or ‘Japanese’ taro (Colocasia esculenta var.
antiquorum) is also given–particularly in the areas of harvesting and washing.
Principally, the technology practiced or previously used by growers in Australia is reported.
References to technology used/trialled overseas are noted where appropriate. Also, machinery
development initiatives conducted within or using funds from the project are reported: a mechanical
corm planter; a single row mechanical digger and a continuous throughput mechanical washer.
The report also tries to identify the impediments to adoption of mechanisation under Australian
production systems and existing technology gaps. By way of introduction and background
information, the cost structures of existing production systems are broadly discussed. Likely savings
from effective adoption of mechanisation are outlined. Opportunities these create for expansion of
existing markets or entry to new (export) markets are discussed.
Background
Taro is and old and important world crop–it is widely cultivated as a subsistence crop but also
commercially. Generally however no significant mechanisation is practiced outside of countries like
USA (Florida, Hawaii), Japan and Australia.
Production in Australia is mainly in Queensland coastal areas, north coast NSW and around Darwin
in the Northern Territory. Estimated annual production in Australia is around 1000 tonnes with a
wholesale value of about $3.5 million. Significant market opportunities exist based on expansion of
the domestic market (volume and through import replacement) as well as selling into export markets.
In addition to product promotion, this will principally rely on improving production efficiency
through mechanisation.
The industry is characterised by relatively small individual production areas which are intensively
cultivated. Also growers enter the industry in response to low entry costs and periods of lucrative
prices, but often exit when prices fall. Significantly a core of long term growers has emerged who
produce relatively consistent volumes and quality.
Australian growing systems are based on a diversity of planting material and layouts. Irrigation is
always used–typically drip tube or overhead sprinklers. Effective weed management is important and
often an issue. Harvesting and to a lesser extent planting have typically been performed manually.
Manual washing of corms is also laborious, influenced by the condition of corms at harvest time.
viii
Although mechanisation is practiced by a few growers and in all aspects of the production system
there has been no widespread or consistent adoption of mechanisation in the industry. This is due to a
range of factors broadly categorised by:
- growth habit
- wide diversity of growing systems
- small scale production
- staggered harvesting
- practice of ratoon cropping
- growing environment (soil, rainfall)
- limited financial capacity
1. Review and report on industry practices and technology in-use, attempted or envisaged in relation
to mechanisation of taro production and processing–including relevant overseas technology–to
raise awareness of previous experiences and possible options.
2. Cooperate with individual growers in development and trialling of existing technology for use in
taro production.
3. Develop and trial new techniques/equipment specifically for taro and suitable for use by
commercial growers.
Methods used
The project was conducted principally in co-operation with growers. Industry practices and
experiences relating to mechanisation were documented based on visits and discussions with
growers. In association with this, a secondary undertaking was to note relevant references to taro
mechanisation from overseas sources/literature.
Using an action-learning approach, harvesting and planting equipment was developed and trialled in
co-operation with growers. Also, independent work to design, develop and test a technique for
mechanised washing/cleaning of taro was undertaken.
ix
This machine was developed in collaboration with a grower and engineering workshop at Babinda in
north Queensland.
x
Other equipment–particularly onion topper-tailers, also appear to offer significant potential with taro
for root removal. A simple topper-tailer machine previously used with taro is described.
A brief description of equipment used with relative success for washing small-corm taro is given.
This equipment was imported from Japan and installed in a relatively small-scale washing/packing
facility on a farm in northern NSW.
Harvesting
A number of factors have inhibited adoption of mechanical harvesting of large-corm taro and most
are still evident. Most are related to the relative immaturity and small scale of the industry as well as
technical difficulty and equipment availability.
While the technical feasibility of mechanically harvesting taro has been demonstrated by existing
growers and in the project, there is not currently a technology that will suit all growers under all
conditions. Greater industry scale and standardisation of the production system are required to fully
capture the benefits of mechanical taro harvesting and drive adoption. This can be achieved through
contract or pooled harvesting arrangements and a ‘bottom-up’ approach to re-engineering the
production system in the context of mechanical harvesting.
Notwithstanding this, mechanical harvesting on the Wet Tropical Coast of Queensland will always be
difficult for crops that are harvested during the wettest part of the year. Growing in drier climates
would greatly enhance mechanisation potential.
Mechanical harvesting of small-corm taro is technically possible and in the event of significant
production volumes would have a high likelihood/priority for adoption. This is because viable
production of this product in Australia is more or less reliant on mechanised harvesting systems.
However, any such technology should incorporate an effective technique for breaking-up and
segregating the corm mass/clump on-board the harvester. A potential technique is identified and
appears similar to the method employed on a well developed, Japanese designed corm harvester.
xi
Mechanisation of washing and cleaning of small-corm taro is seen as feasible provided that
mechanical harvesting of this product incorporates an effective means to segregate corms on the
harvester and separate the majority of extraneous matter. The plant could be based on technology for
washing potatoes or existing Japanese technology for handling this product. Application of computer
vision techniques for sorting and automatic shaker packing should be possible in large scale
operations.
Recommendations
Large-corm taro
No work on development of planters is recommended besides that aimed at improving the
performance of existing equipment where clear benefits are proposed. However, growers may need
more information to make the appropriate choice on the type of planting material they should be
using in their production system (corms, setts or plantlets). This may require agronomic studies
and/or review of literature and grower experiences coupled with economic analyses.
Trialling of current potato harvester technology in taro is recommended with capacity for
modification and adaptation of the machinery as required. This may require setting up dedicated test
blocks and purchase or hire of a suitable machine. Otherwise, researchers and growers undertaking
trips overseas should try to examine harvester technology potentially in use and should be supported
in this. Particular locations for such technology include Hawaii, Florida and Japan. The existing
digger developed in the project should be made available for use and potential further development
by grower members of TGA.
Furthermore, agronomic studies aimed at investigating an optimum or ‘standardised’ production
system to enable mechanical harvesting should be supported–particularly if this helps open up
potential export markets for product.
Further development of washing technology for taro is required. Development projects that should be
considered/ supported include:
- commercialisation of the Scopelliti drum washer
- further development of the washer developed in this project
- effective technology for removal of roots from corms
- industry initiatives to establish a centralised washing/packing facility (this is now occurring at
Tully)
- examination of overseas developed technology (Hawaii, Florida, Japan).
From an overall perspective factors that will assist faster and wider adoption of mechanisation in taro
include:
1. Agronomic and economic studies that attempt to identify an optimal growing system/environment
in the context of mechanised production.
2. Product promotion to exploit greater market potential and lead to a larger production base.
3. Industry relocation or management systems to provide ‘mechanisation friendly’ sites.
4. Encouragement of grower/industry collaboration that through co-operative or contract planting,
harvesting and/or washing facilities.
Small-corm taro
A program for development of harvester technology for small-corm taro should only be considered in
the event of renewed prospects for selling into export markets. Initially such a program should assess
the design and performance of the Japanese manufactured ‘Universal Tuber Harvester’. Any
technology implemented (by design or importation) should incorporate a mechanism to segregate
harvested material into individual corms.
Similarly work on washing and cleaning of this product should only be considered in the context of a
proposal for a centralised washing/packing facility. It is likely that such a facility could be based on
existing technology for washing mainstream vegetable crops. However, further investigation or
development of equipment for root removal may also be required based on either existing Japanese
root cutting machinery or onion topper-tailers.
xii
1. Introduction
1.1 Taro cultivation
World
Taro is one of the oldest cultivated crops. It is grown for its edible corms and leaves and is an
important world crop grown mostly in tropical regions. Annual world production is about 6 million
tonnes. In its natural state it grows in shaded, damp and often swampy areas. Large-corm types
(Colocasia esculenta) are predominantly grown and produce a large central ‘mother’ corm and
2-4 ‘daughter’ corms. Typically the mother corm is harvested at maturity, leaving the daughter corms
in the ground to eventually develop to a harvestable size. Small-corm types (Colocasia esculenta var.
antiquorum), are mostly grown in Asian countries. They produce 20-50 golf-ball sized corms in a
clumping habit and are usually harvested altogether.
Propagation of taro is by corms, corm pieces or ‘setts’. Setts are the tops of main corms with a
section of the petiole or stem still attached–usually trimmed to about 30 cm. Tissue culture is also
readily performed.
Overseas, taro is widely cultivated as a subsistence crop but also commercially. Generally no
significant mechanisation is adopted. There are few references to mechanisation having been
implemented–either it is almost non-existent, or successful practitioners avoid publicity and exposure
in order to maintain a commercial advantage.
Australia
Taro is not a new crop to Australia and is grown commercially in Queensland coastal areas, north
coast NSW and around Darwin in the Northern Territory. In the last several years a significant
industry has consolidated in north Queensland centred on the Wet Tropical Coast where high rainfall
helps meet the water requirements of the crop and a warm climate permits year round production.
Production in Australia is almost exclusively of large-corm types, with only recent emergence of
commercial small-corm production–mainly on the NSW north coast.
The industry is characterised by relatively small individual production areas, generally less than a
few hectares. There has also been a history of growers entering the industry during periods of high
prices, but who then exit when an over supplied market results in lower prices. Taro is an attractive
crop for new growers as prices can be lucrative, capital requirements are low and high yields mean
that only small plantings are required to produce a worthwhile return. Taro has also been adopted by
established growers diversifying from mainstream crops like sugar cane. However, there is now a
core of long-term growers who maintain relatively consistent production and quality.
Although well established, the industry is not highly developed. There are no really large scale
operators within a whole industry comprising less than 100 ha. A factor inhibiting larger scale
production is the significant risk for a large operator in a relatively small industry. The crop also
presents agronomic challenges, and weather conditions often constrain planting and harvesting
operations. Finally a lack of mechanisation and high labour requirements means that economies of
scale from larger plantings are difficult to achieve. While small plantings can be adequately managed
by the owner/grower, returns from larger areas are diminished or capped due to the cost and difficulty
of retaining hired labour.
1
After soil and bed preparation, planting is generally done by hand, typically using setts. A wide range
of bed, row and plant spacings is used, giving planting densities in the range of 10 000-50 000
plants/ha. This is influenced by the type of cultivation equipment the grower owns, the irrigation
system, the growing environment, the available land area, and grower preference.
Weed control is a major issue. It is important that good weed control is achieved during the phase
after planting after which development of the crop canopy will usually shade-out weeds. Wider row
spacings allow cultivation (‘hilling-up’) around corms and application of herbicides to the inter-rows
during the early growth stages. Otherwise, some growers spread heavy mulch (such as bagasse) after
planting for weed control–this has other advantages including increasing soil organic matter and even
reducing rat damage to irrigation lines. Plastic mulches are not currently used in the industry–
although anecdotal reports on its use indicate that suckering is reduced or eliminated. Significant
weed growth often occurs in the period between canopy maturity and harvesting which is when the
canopy regresses significantly. This often results in a relatively heavy weed cover by the time that
harvesting is carried out.
Harvesting and processing are typically manual operations. Simple or modified potato diggers have
been used by several growers for digging taro but are not currently in widespread use. This is
principally due to four factors:
- they don’t offer growers a big enough advantage in the context of current cropping systems
- growers are discouraged by the hassle of dealing with complex machinery when it is simpler to do
things manually and as they are used to doing
- harvesting is usually staggered so that only relatively small areas are harvested at each time
- the likelihood of wet weather occurring in the harvest period precludes the use of mechanical
digging equipment–possibly for several weeks and particularly in heavy soils.
Washing and preparation of corms for market is also a labour intensive activity–rootlets, remnant
petiole and emergent cormlets attached to the main corm are generally removed together with
adhering soil. The stage of growth, soil type and weather conditions at harvest can make these tasks
much more difficult and time consuming.
Transport and marketing of product is in cardboard banana boxes or other cartons sometimes
depending on other crops grown on the farm. There has been a variation in the preference of growers
and agents for grading and presentation of product. To counter this, Taro Growers Australia (formed
in 2001) has set size grades and is promoting packing/quality standards.
Corms from large-corm types can weigh from one to several kg and yields are in the range of
15-25 tonnes/ha. Consumption in Australia is mainly by Asian and Pacific Islanders ethnic groups–
currently there is no export production. Returns to growers range from modest to lucrative at typical
wholesale prices (Sydney, Melbourne) of $2.50-4.50/kg. Significantly, a lot of imported taro is sold
outside of the central market system–particularly in Brisbane. Here, up to 90% of product goes
directly to the public or fruit and vegetable vendors sourced from nearby market gardeners or
imported from Fiji.
2
Market opportunities
Even without product promotion, potential expansion in the existing fresh market is possible through
improved supply continuity. Whilst southern growers tend to have a production window from April
to August, north Queensland and Northern Territory growers can stagger plantings year round.
However northern plantings are not generally uniform throughout the year either because of habit,
seasonal weather conditions or commitments to other crops.
Additional domestic market opportunities are through import replacement of fresh product from Fiji
and development of taro chip processing. However both these markets have high price sensitivity.
About 1700 tonnes/year of the variety Taro Nieu is imported from Fiji and sold at prices of $2.00-
2.20/kg. Although product quality tends to be low, Polynesian peoples prefer this variety. Production
of Taro Nieu in Australia is constrained due to the low prevailing prices and because most of the
product is sold outside of the metropolitan wholesale system.
Export opportunities are constrained by a lack of price competitiveness. An agent in New Zealand
has expressed interest in sourcing Taro Nieu from north Queensland growers, with New Zealand
currently importing about 6000 tonnes/year from Fiji. However, production for this market would
depend on production costs significantly below the $1.40/kg offered (landed in New Zealand) and
this could not currently be achieved.
There are also large markets in Japan and USA for small-corm taro. Japan imports at least
40 000-50 000 tonnes/year of frozen and fresh product with a supply shortage window coinciding
with the likely Australian harvest period. Australian-based production for this potential market will
only be possible if mechanisation can be implemented. Some NSW-based growers have attempted
this.
Industry development
In November 2001, TGA was formed. There was a belief amongst north Queensland growers that the
industry had good prospects for expansion if production and marketing practices could be improved–
this would best be achieved by cooperation and industry representation. TGA could provide industry
credibility in the marketplace, apply for and influence research and development funding, and
represent the industry on trade and quarantine issues.
Expansion of the existing taro industry based on new entrants in response to good prices followed by
oversupply is not sustainable or in the interests of established growers. It is preferable that individual
growers are able to increase production through larger plantings. This could be achieved by
mechanisation to increase productivity and ultimately lower costs. For industry resilience and
expansion of markets it is hypothesised that production should be viable at farm-gate prices as low as
$2/kg. Under good growing conditions, the current break-even price is thought to be about $2.50/kg
(farm gate), so this target is realistic.
Harvesting and post-harvest processing on farm are two readily identified areas of major cost to
growers. Labour costs for manual pulling are estimated at $0.25-0.30/kg. Labour costs for washing
and trimming of taro for market are estimated at $0.50/kg. These two factors alone represent about
30% of the cost of production. Grading and packing costs are about $0.10-0.15/kg. These costs are
strongly influenced by the size of corms–per kg costs are significantly reduced with heavier corms
and vice versa.
3
Development of effective washing equipment could significantly reduce the current requirements and
costs of labour for this operation. Therefore, adoption of mechanical harvesting and use of
mechanised washing equipment could conservatively reduce production costs by about 15-20%
(assuming a reduction of $0.35-0.50/kg).
Manual planting costs of taro on a hectare basis vary considerably because of the wide variation in
planting layouts and density. However, a grower that uses a mechanical planter exclusively for
planting taro estimates productivity of 1200 setts/hour with 2 people (at relatively low densities).
This compares to about 75 setts/ hour/ person with manual planting. On a labour cost basis this
equates to $0.20/sett for manual planting and $0.0125/sett for mechanised planting. Assuming a corm
weight of 1.5 kg/ plant, this represents a saving of $0.10-0.15/kg (even higher for smaller corms).
Therefore, industry adoption of mechanised planting is worthwhile.
Other benefits arising from mechanisation could also be expected. Currently the strenuous nature of
taro growing activities and often-uncomfortable working conditions makes recruiting and retaining
hired labour difficult. Mechanisation should help to attract workers to the industry by providing
easier working conditions and enabling of larger-scale production that support more constant staffing.
Additionally, there is grower support for central washing/packing sheds which would be better placed
to recruit and retain a reliable workforce. Mechanisation of harvesting and in particular washing are
pre-requisites for developing these enterprises.
4
2. Objectives
2.1 Project rationale
This project was premised on lowering production costs of Australian-grown taro through mechanising
aspects of the production system. If successful, this would increase the competitiveness of product in
domestic markets and the profitability of existing producers. In the longer-term, this would promote an
expanded and more stable industry with potential to supply export markets by virtue of a lower cost-
base.
Lack of mechanisation in Australian taro production systems is the primary constraint to lowering
production costs and therefore the project aimed to bring about greater awareness and adoption of
mechanisation practices.
Secondary objectives
The project also provided a basis for on-going interaction with members of TGA (mainly in
Queensland) and NORADA in northern NSW. This interaction served to:
- maintain industry contacts and keep abreast of industry developments
- update industry on project outcomes
- contribute to industry research and development prioritisation.
5
3. Methodology
3.1 Strategy
The overall approach of the project was to conduct the research and development activities in co-
operation with growers. This was possible given there is a general a spirit of openness and
willingness to share experiences and contribute ideas. Additionally the principal investigator had
some input to the RIRDC-University of Central Queensland project UCQ13-A “Export opportunities
for yam, yam bean and taro to Japan and USA” which provided contact with researchers on that
project and further opportunities for contact with growers in other regions–particularly northern
NSW.
The research and development work comprised three strategies:
1. Interaction with growers to evaluate existing planter and harvester technology used in the industry
(or related industries) and co-operation with growers on development and trialling of planting and
harvesting equipment.
2. Independent work on development and testing of potential technology for washing/cleaning of taro.
3. Documenting industry practices and experiences in relation to mechanisation–principally based on
visits and discussions with growers but also noting overseas developments from any references in
literature or contacts.
3.2 Research and development activities
Planting technology
Large-corm taro
Given the existence of technology that was likely suited or could be adapted for taro planting
(including tobacco planters, vegetable transplanters and potato planters), it was proposed to purchase
suitable second-hand equipment for evaluation and modification on grower farms. It was not
intended to carry out formal, replicated trials–for example to examine performance in relation to soil
type, planting material, accuracy and productivity.
However this strategy was subsequently modified for two reasons:
- several growers were already successfully using planters for planting setts
- a suitable second-hand potato planter could not be sourced at a reasonable price.
Therefore, the use of planting technology by existing commercial growers was reported and project
funds were used to assist development of a simple corm planter which was subsequently field tested.
Small-corm taro
No investigation of planting technology specific to small-corm taro was conducted. This aspect of
production is of relatively minor significance for small-corm taro compared to challenges presented
by harvesting and washing. Additionally, the technology used for large-corm taro could in general be
applied anyway.
Harvesting technology
Large-corm taro
Given that basic potato diggers had apparently been used in the past for digging taro in north
Queensland and elsewhere, it was proposed to purchase a second-hand machine to verify this through
on-farm testing and development. It was envisaged that modifications to the growing system to
enable effective use of the equipment would also be required to give the harvester the best chance of
success–foremost being planting of taro in a suitable bed or hill system.
The brief for a harvester that could be developed within the resources of the project was a relatively
simple machine to dig the taro and lift the corm onto an elevating chain where some degree of soil
separation would occur. The taro would then be either conveyed/dropped into a suitable container or
6
returned to the soil surface for hand collection. Although desirable, it was doubtful that extension of
the elevating chain to provide further cleaning and a sorting platform would be possible.
Since a suitable second-hand machine could not be sourced, a digger was developed in co-operation
with some Babinda-based growers who had themselves purchased a basic machine. In the long-run
this unit required significant modification. Visits were also made to farms of the few growers using
or experimenting with mechanical diggers in taro, to learn from their experiences. Advice was also
provided to a yam bean grower on the Atherton Tablelands who was modifying a harvester
previously used for sweet-potatoes.
Small-corm taro
No development of harvesting technology specific to small-corm taro was carried out. However,
visits were made to farms in Northern NSW and Gin Gin in Queensland where growers were
considering or trialling mechanical diggers, and machines were observed in-use.
Given that actual digging of small-corm taro is unlikely to pose any challenges beyond those for
digging large corm types, the primary issue was and still is the subsequent mechanical separation of
corms and soil from the mass of attached corms–preferably on-board the harvester. It was proposed
therefore to test a technique for removal and separation of the corms in the workshop that could be
implemented on harvesters. The method envisaged was based on techniques used in direct peanut
puller/strippers and processing tomato harvesters. It was not proposed to adapt any successful
developments to harvesters for field testing.
Development and testing of these techniques was not conducted after seeing a machine in northern
NSW working relatively successfully in small-corm taro. Additionally an apparently well-designed
and proven harvester exists in Japan which incorporates a device for corm separation which–as it
turns out–is similar in principle to the mechanism on the NSW machine.
Small-corm taro
Priority was given in the project to development of equipment for large corm taro. However some
limited testing of equipment for use with small corm taro was conducted in addition to some visits to
farms growing and packing small-corm taro. During the course of the project it also became evident
that equipment specifically designed for small corm taro was manufactured in Japan. A northern
NSW based grower actually imported some of this equipment for a central packing shed facility so a
visit was subsequently made to this operation.
Industry practices
Experiences of Australian taro growers and overseas developments in relation to mechanisation are
documented where relevant in this report. This is based on farm visits and meetings with growers
arising principally from word-of-mouth contacts and grower meetings.
Interactions with growers were mainly in relation to issues directly related to mechanisation but since
general crop management factors are closely related–such as planting layouts, planting material,
irrigation system, weed control and packing shed practices–these were noted as relevant. A formal
comprehensive review or industry survey was not proposed or conducted.
7
4. Results and discussion
4.1 Mechanisation of taro planting
Planting material
Most commonly taro is propagated from ‘setts’. Setts are fashioned by trimming 20-30 cm lengths of
leaf stalk with about 2-3 cm of the top part of the corm still attached. Alternatively the entire corm is
retained with the petiole section. This is done when the corms are only small–about 4 cm diameter or
less. Setts are usually obtained from daughter corms left in the field after harvesting or from nursery
beds grown especially as a source of propagation material. Ideally, the largest and healthiest corms
are selected for the planting material–preferably disease and virus free. In practice, limited
availability of material may mean that more inferior material is used. Setts are planted with the corm
section 15-20 cm below ground level, with the new ‘mother’ corm growing upwards from that point.
Less commonly growers just use pieces of the corm itself for propagation. Irregular shaped pieces of
corm are cut from the source corm–ideally each with an ‘eye’ or point where a new petiole is about to
emerge. These are placed below ground and a new plant emerges. This method is no less successful
but is usually slower than using setts since it takes additional time for the petiole to emerge. However
it may actually be a preferable method when conditions are hot and dry.
Manual planting
Manual planting of taro is slow and laborious. With dry-land cropping systems (as practiced in
Australia) the field is usually mechanically cultivated and well prepared prior to planting. While this
makes digging or scooping a planting hole, placing the sett or corm piece and backfilling the hole
relatively easy–this takes a considerable amount of time given the high planting densities (typically
15-20,000 plants/ha for single row plantings and 25-30,000 plants/ha for double row plantings). If the
soil is well cultivated, one person can typically plant about 800-1000 setts per day.
With traditional wetland taro growing (as practiced in Hawaii) manual planting is perhaps faster (but
similarly laborious) than the dryland equivalent since setts can be pushed into the mud of a flooded
paddy.
Figure 4.1 Planting mechanism on a tobacco planter Figure 4.2 Mechanically planted taro setts (tobacco
as used for taro setts planter used)
9
Figure 4.4 Furrow openers fitted to a conventional
Figure 4.3 Corm pick-up chain on a conventional
potato planter used for planting double-row taro
potato planter used for planting taro
(middle opener not used)
10
Figure 4.5 Vicarioli corm planter showing planting Figure 4.6 Vicarioli corm planter in operation
material and planting tubes; planting tube flaps are (irrigation line also being placed)
actuated by a ground-wheel driven lever arm
11
When tested under dryland conditions, the machine was much easier to operate and the weight of
unwanted material harvested reduced to 25%–but corm recovery reduced to about 75%. The
subsequent uptake of this technology in the Hawaiian industry is not known.
Prior to this, Kawabe (1975) reported on research into mechanical harvesting of dryland taro using
conventional potato digging equipment. Jakeway and Smith (1979) also mention a company in
Hawaii moving to dryland taro production in the late 1970’s and using modified potato diggers for
harvesting with some success. This company was also trialling other harvesting methods.
O’Hair (1990) mentions lifting devices similar to potato diggers being used in Hawaii as aids to
harvesting taro. An attempt to contact Stephen O’Hair (Florida Extension Service) was made in May
2004 without success.
Valenzuela and Sato refer to the use of modified potato diggers being available for digging taro under
commercial conditions. They cite the use of such a machine for demonstration purposes by the
Cooperative Extension Service in Molokai. Two unsuccessful attempts were made to contact Hector
Valenzuela in 2002.
In Taro–Mauka to Makai (p. 81) it is claimed that harvesting times for taro can be reduced using
tractor pulled potato harvesters or a harvester developed by Gallenberg Equipment Inc. (Antigo,
Wisconsin, USA). A letter was sent to Gallenberg Equipment in 1999 to enquire about their
harvester, but no response was received.
New Zealand Crop and Food Research recently conducted a small program on small-corm taro. On a
web page mention was made of mechanical harvesting of taro corms using a modified potato
harvester. This was followed up in July 2001 with Mr John Scheffer, an agronomist in charge of the
taro program. A response from John was not encouraging. They had made one attempt to harvest a
Japanese taro cultivar with a potato digger but the ground was very compacted and the exercise was
not successful.
Manual harvesting
Currently, taro grown in Australia is almost exclusively harvested by hand. Under ideal conditions,
mature corms can be pulled from the ground by pulling on the main growing stem. Often however,
the corm will first have to be loosened–particularly if it is the plant crop which is being harvested.
One grower has developed a specialised digging tool to assist with this. It is a gently curved bar with
a fluted end that is pushed beside and underneath the main corm by pushing on a foot bar. The tool is
then levered slightly to loosen the corm. In general however, manual harvesting is slow, laborious,
hard and uncomfortable (hot and itchy) work only made relatively easy if there is good soil moisture,
the root system is not in an active growing phase and the weather is cool.
The cost of labour for harvesting taro is a significant proportion of total cost of production. Costs are
best expressed in $/kg (marketable) since this is the basis of the price received. However growers
sometimes talk in terms of cost in $/corm since this is the unit that is harvested. Costs expressed in
$/ha are even less helpful since planting densities and yields vary widely and block sizes are usually
smaller than a hectare anyway. Some typical harvesting rates and calculated costs quoted by growers
are given in Table 4.1.
Table 4.1 Calculated costs for manual taro harvesting based on typical information from growers
Number of Time taken Amount Conditions Cost
people (hours) Harvested ($/corm or kg -
assuming $15/hour)
2 3 400 corms Difficult – due to active 0.23
root systems
3 3.5 400 kg Unknown 0.39
1 2.5 500 corms Very good going (March) 0.08
1 8 500 kg Unknown 0.24
12
Mechanised harvesting in Australia
Traditional single-row potato diggers
Several growers have used un-modified second-hand potato diggers in taro with good results. An
example of such a unit is shown in Figure 4.7. It is mounted to the 3-point linkage of a tractor and
comprises a fixed digging blade and powered elevating conveyor. This particular machine is used at a
farm in Kingscliff in Northern NSW to harvest taro and sweet potato–it is very basic and was in need
of maintenance.
To use these machines, the taro is typically grown in beds or mounded rows and is usually slashed
prior to digging. There is some soil separation on the elevator of the digger and the corms are
dropped back onto the soil surface to be gathered manually. For small farms (up to a few hectares)
this system is sufficient–there is less of a requirement for more sophisticated cleaning or on-board
collection.
Figure 4.8 shows an even older machine purchased cheaply by a grower at Feluga in north
Queensland. It incorporates an elevator which deposits the harvested material on a sorting platform at
the back. With this machine, coulters were run each side of the taro row prior to harvesting to pre-cut
the bed and reduce weed material entering the harvester.
These machines have the advantage of being simple and cheap. They offer growers a means to
mechanically dig taro with minimum outlay or changes to the farming system. Since they appear to
offer a ready solution to the hard-work of manual harvesting, why then are they not in more
widespread use? A range of proposed factors are:
- persistence by growers with small scale blocks that can be managed by hand harvesting anyway;
this could be expressed as reluctance to change (i.e. the perceived “pain” of change is less than the
“pain” of staying the same)
- harvesting and marketing of taro from particular plantings is staggered over several weeks or
months rather than in one pass or at one time
- wet weather (a feature of coastal Queensland taro production) can frequently prohibit their
operation
- difficulty in finding good used machines in reliable condition
- probable limitations of these machines for harvesting very large taro corms (in excess of 250 mm
in length)
- difficulty of using these machines when there is a large amount of weeds (often the case when the
taro has reached maturity)
- need to move or change the irrigation system to accommodate diggers
- movement of growers in and out of the industry does not support development of more advanced
growing systems, larger production units or equipment development.
13
Figure 4.8 Second-hand potato digger, incorporating
potential for on-board collection being used in taro in
north Queensland
14
Figure 4.9 Modified double-row potato harvester used
for taro at ‘Noosafresh’ incorporating side-delivery
elevator (photo courtesy Jeff Daniells)
However, since the machine had no mechanism to separate extraneous vegetative material from the
harvested corms, all this material was delivered to the bulk bins which resulted in extraneous matter
making up about half the volume of harvested material (estimated). Therefore, these bins only took a
few minutes to be filled. Whether this amount of extraneous material was normal–or higher than
usual because of the poor crop–was not ascertained.
Self-propelled machines
Noosafresh also used a self-propelled harvester which had also been constructed on the farm–this
original machine is shown in Figure 4.10. It was track-mounted, to allow the machine to work in very
wet conditions. The harvested material was stored on-board, however the low capacity of this on-
board storage apparently made the machine cumbersome to use. The conveying system on the
machine also caused undesirable levels of damage. Therefore, when conditions allowed, the tractor
drawn digger was used in preference.
At a visit in June 2003, the new owners of Noosafresh were developing another self-propelled
harvester, shown under development in Figures 4.11 and 4.12. Design of the new machine attempted
to overcome some of the limitations of the previous self-propelled unit–namely excessive damage to
corms. The new machine has a main conveyor which empties harvested material directly into bulk
bins carried at the rear of the machine. However, the system has proved inefficient in the field and the
bulk-bin arrangement was removed and replaced with a slewing elevator which instead delivered
harvested material into bulk-bins transported on a tractor travelling alongside the machine (this
current version of the machine is shown in Figure 4.13). Although the arrangement works well, a
problem with the machine is its weight. Due to poor ground clearance the machine bottoms-out on
the raised beds in boggy conditions. This causes the machine to bulldoze soil against the chassis
leading to engine over-heating. So in this way the machine has defeated itself. The owners now
prefer to use the original tractor-drawn unit in most circumstances–even wet conditions. This is now
possible because a larger 4WD tractor has been purchased.
15
Figure 4.11 New Noosafresh self-propelled harvester
Figure 4.10 Original self-propelled harvester at
under construction–cleaning and elevating conveyors
Noosafresh
shown (digging section not shown)
Figure 4.12 New Noosafresh self-propelled harvester Figure 4.13 New Noosafresh self-propelled harvester
under construction–rear section showing frame for in current form–slewing elevator at rear replaced
holding removable bulk bins frame for bulk bins (photo courtesy Jeff Daniells)
16
Unfortunately, their initial use of this machine showed it to be incapable of effectively digging.
Given the simplicity of the machine and relatively lightly constructed digging blade (probably
designed for use in light and well-tilled soils), this was not surprising. Subsequently it was agreed
that project funds would be used in on-going development of this unit on the basis that it could be
demonstrated to, or used by other taro growers. Vicarioli Engineering at Babinda carried out the
modifications to the machine and contributed mostly to the design process. Modifications performed
on this unit are summarised in Table 4.2, in chronological sequence.
Table 4.2 Chronology of development of the Babinda taro digger
Problem Modification Comment
Digging Angle of blade reduced and Digging point resulted in better ground engagement
blade not digging point welded to centre. and successful digging. However shattering of soil
engaging meant that the corms and soil mass could not be
ground. pushed successfully along the inclined chute and
onto the sieves. Build-up of material resulted in
bulldozing and eventual ‘floating’ of the digger
back to the soil surface.
Bulldozing Inclined chute behind digging Continued problem with transfer of material away
of soil and blade removed and replaced with from the digging blade and onto the conveyor.
non-transfer conveyor (ex cane harvester); Problem a result of geometry of the conveyor
of material to PTO gearbox installed to drive relative to the digging blade–steepness of the
sieve. conveyor, jockey wheel added to conveyor and shaft running between idle sprockets
support rear of machine. immediately behind the digging blade.
Non-transfer Angle of conveyor reduced to Machine digging much better with improved
of material about 15o requiring extension to transfer of material onto and along the conveyor.
onto or up the frame of the machine and However, improved cutting of the bed by the sides
the repositioning of gearbox. Shaft of the digging blade was required to reduce break-
conveyor. connecting conveyor idle up of the soil mass and improve transfer of material
sprockets behind digging blade onto the conveyor.
removed and internal bearings and
stub-shafts installed. Rear sieve
and jockey wheel removed.
Break-up of Coulters mounted to a toolbar to Coulters were not mounted to the digger itself due
bed in pre-cut the bed in a separate to the low forward speed of the machine and
digging operation prior to digging. Extra likelihood that they would therefore not work
process. cleats added to conveyor cross properly (unless powered). Simpler and less costly
members. Chute installed beneath to mount the coulters on separate toolbar which
initial part of conveyor. could be worked at a faster speed. This resulted in
improved machine performance when used in
double row taro. Chute beneath conveyor also
assisted transfer of material up conveyor and
further reduced any ‘bulldozing’.
Blocking of No modifications performed. Digger used in single-row plant crop with large
machine. corms/plants. Bed was not pre-cut using coulters.
Machine dug well but opening at the front of the
digger was too narrow for good entry of material.
Also experienced problem where the frame restricts
taro (and associated leaf material) from dropping
off the conveyor onto the ground . Subsequent
blockages caused frequent breaking of the shear
bolt on the conveyor drive.
Modification of this machine has now ceased with completion of the project. In its current state of
development, the machine could probably not be used reliably for harvesting commercial taro blocks.
However this could occur with relatively minor alterations to improve clearance.
17
Further trialling of the machine under a range of conditions would also be worthwhile. It is currently
available for this purpose to interested growers and has been recently used as such.
Other improvements would be possible with more major modifications (and higher expense).
Probably, these would be limited to installation of powered coulters beside the cutting blade and
changes to the conveyor design to improve material transfer and cleaning. Beyond these
improvements the only other development would be reinstallation of the cam operated sieve at the
rear to deliver harvested material into bulk bins. This would require extra framing and re-fitting of a
jockey wheel at the rear of the machine for structural support. Beyond these suggested improvements
further development of this machine is probably not warranted.
The machine is shown in Figures 4.14 and 4.15 in various stages of development.
Figure 4.14 Vicarioli digger after installation of Figure 4.15 Vicarioli digger after modification of
digging tine and powered conveyor–side-delivery digging blade, removal of bottom conveyor shaft and
sieve still attached at rear fitting of chute beneath conveyor
Figure 4.16 Ground-engaging section of modern Figure 4.17 Pinch rollers for vine removal and star-
potato harvester wheel rollers on a modern potato harvester (at
interface between pickup and elevating conveyors)
With reference to taro however, these machines are expensive (at least $50,000), require larger
tractors and are designed for larger production areas (10’s of hectares). Unless smaller examples of
these machines come onto the second-hand market at affordable prices it is unlikely that they will be
adopted in taro. The predominance of production in coastal regions where use of these machines will
be more difficult in wet conditions is another impediment to their uptake.
18
Notwithstanding this, the potential of such equipment should not be dismissed. There could well be
an opportunity for a harvesting contractor or grower cooperative to operate such a machine. This
potential would be higher if there is a shift to a smaller number of larger growers or a move to
production in drier regions where soil moisture levels can be better controlled. A trial of such a
machine in (north Queensland) taro through hire of a machine from the nearby Atherton Tablelands
is something that could be considered. This may require planning so that a trial crop is planted to suit
the machine. If this was successful, it is likely that an appropriately sized, second-hand harvester
could be sourced–particularly from major potato growing regions in Victoria and South Australia.
Alternative approaches
The principle of traditional style potato diggers is to cut the sides and bottom of the bed and transfer
this more-or-less intact ‘mass’ (including the root crop) onto an inclined conveyor. The conveyor
construction allows separation of soil by agitation and gravity. Other mechanisms may be installed to
separate extraneous vegetative material, stones and clods–requiring conveyors on the machine.
An alternate approach is to try and harvest just the crop, without soil and other material. This is the
technique used with carrot and peanut harvesters that rely on a pulling mechanism to extract the crop
from loosened soil. The design involves running a cutter bar under, or partially under the crop, and a
mechanism to grasp and pull the crop at the soil surface almost immediately above the cutter bar.
Typically, the stem/petiole section of plants is grasped between spring loaded belts or chains. The
pulling action is achieved by inclination of the belts/chains upwards from the soil surface combined
with powering them slightly faster relative to the groundspeed.
A potential problem with this technique with taro is whether sufficient pulling force can be applied at
the base of the petioles, to extract large corms or difficult to remove corms. To assist with this, the
soil could be vibrated via side mounted tines or the cutter bar itself. If such a technique could be
used, it could offer significant advantages including:
- exclusion of weeds
- avoids the need to slash before harvesting
- removal of suckers and daughter corms by a stripping mechanism
- automatic cutting of the top part of the plant from corms
Figure 4.18 shows such a crop lifting device mounted to the original self-propelled harvester at
Noosafresh-presumably this was previously used with ginger.
19
Figure 4.18 Crop lifting device mounted on self-
propelled harvester at Noosafresh–as used for
harvesting ginger
20
Only unbroken clods (or in this case taro corms) would remain on the conveyor and be transported to
the rear of the machine to be dropped onto a transverse conveyor which deposited material in the
inter-row (between seed beds).
With some misgivings due to the weeds, wet conditions and presumed poor crop, the machine was
put into the field and performed remarkably well. It easily dug and lifted the plants and clumps of
attached corms onto the main conveyor despite the weed growth. Particularly encouraging, was that
as the plant and corm clump passed under the draper chain, the corm clump was broken apart into
individual corms or clusters of corms. This then allowed quite good separation of any soil bound-up
in the original clump. Had the weed growth been less and soil conditions drier, an even better result
would probably have been achieved. Another hindrance was that the draper chain could not be
adjusted due to a stuck solenoid on the controlling hydraulic ram.
At the rear of the machine, the transverse dropped corms to the ground–they could just as easily have
been collected by a chaser vehicle. As well, with some redesign, this conveyor could have been
utilised for additional soil separation and break-up of the corms (and even perhaps removal of
undersized corms).
Interestingly, the draper chain on this machine is mounted in a similar position and arrangement to a
mechanism shown on the schematic diagram of the Japanese Universal Tuber Harvester (Appendix
A). On the Japanese machine, it is labelled as a ‘small taro separating conveyor’–presumably
designed to break up the corm clump as it is forced to pass between it and the main elevating
conveyor. On the Japanese machine it also appears to be powered in a counter-direction to the main
conveyor.
Other growers of small corm taro in northern NSW have apparently been using traditional style
potato diggers with some success. It is not known however, if there have been any developments with
this machinery beyond its capacity to just dig the crop, separate most of the soil and deposit the corm
clumps back on the surface.
There was mention that a more sophisticated machine was under private and confidential
development at a local engineering workshop in northern NSW but this was not verified.
21
Market preferences
There is a range of opinions on the preferred presentation of taro for market; and resultant quality
consigned. Certainly, the corms should be cleaned of soil, any daughter corms should be cut off, and
there should be few if any remaining roots. There is some opinion that corms should have a ‘natural’
appearance whereby the brown and sometimes flaky surface skin is retained but the corms are
otherwise clean. Many growers also leave 10-20 mm of cleanly cut leaf stalk rather than remove it
completely flush with the top of the corm. The section of retained leaf stalk should be free of any
loose or ragged material to give a neat appearance. A good example of taro corms dressed in this
fashion is shown in Figure 4.19.
22
Mechanical taro washing
Washing aids
Even if a significant amount of washing and cleaning of corms is manually based, many growers use
mechanical aids to speed up the process. These include chutes to contain and trap the water and
debris from washing to simple drum washers where corms are passed through a slowly rotating (30-
50 rpm) inclined cylinder (600-800 mm in diameter) which is rubber lined and equipped with water
sprays. Such washers are commonly used by sweet-potato growers.
23
Figure 4.20 ‘Zanolleti’ single corm taro washer (photo on right courtesy Jeff Daniells)
4. The water trough is designed as a trap for stones and heavy sediment. A conveyor elevates the
taro out of the trough and into the secondary cleaner.
5. The secondary cleaner (Figure 4.24) is in the shape of a large trough. In a cut-away section at the
bottom several counter-rotating rollers are mounted lengthwise (in a similar design to onion
topper-tailers). Each alternate roller had a spirally wound strip which acted as a cutting/pulling
edge for the removal of roots and extraneous vegetative material. The taro is worked through the
machine by a large central auger constructed of rubber flights to minimise damage.
6. The cleaned taro was then delivered onto a final sorting conveyor where operators manually
removed any reject corms and carried out some trimming/cleaning of the marketable corms. At the
end of the sorting conveyor, the cleaned corms were deposited into bulk bins which could be
transferred to the packing shed by forklift.
7. Prior to packing, the taro was skin-dried in the bulk-bins using a centrifugal fan mounted to a lid
which was placed on each bulk-bin. The fan draws ambient air through the taro from holes in the
base of the bin (Figure 4.25).
8. Packing was carried out inside a fully enclosed room. The bulk-bins containing cleaned, sorted
and skin-dried corms are emptied at each packing station. Corms have a final inspection and clean
as necessary and are then packed into cardboard boxes. Each packing station (Figure 4.26) had a
stainless steel work bench incorporating a chute for waste and a roller conveyor for the packed
cartons.
24
Figure 4.21 Noosafresh: Elevator at end of bulk Figure 4.22 Noosafresh: Conveyor from bulk receival
receival hopper hopper to primary washer
Figure 4.23 Noosafresh: Primary washer construction (left) and working (right)
Figure 4.24 Noosafresh: Side view of secondary washer (left); bottom view of root cutting rollers (right)
Figure 4.25 Noosafresh: Skin drying washed taro in Figure 4.26 Noosafresh: Packing station set-up
bulk-bins prior to packing
25
Considering the level of extraneous material present with the taro delivered from the field, the
washing plant performs well. Material is handled in the plant without human contact (except at the
sorting conveyor) in a continuous process. The corms delivered to the sorting conveyor were clean
and free of the majority of extraneous matter which was present at the start. However there was still
quite a lot of extraneous material present which has to be removed by hand either on the sorting
conveyor or in the packing shed. The system would perform better if improvements in the removal of
extraneous matter at harvesting could be achieved. Throughput of the plant is probably at least 2 t of
washed corms per hour. The water usage in the plant was high and somewhat excessive.
Some changes have been carried out to the washing plant at Noosafresh since the original visit. The
bulk receival hopper has been raised about 300 mm off the floor to allow easier cleaning. The ‘live’
floor of this hopper previously comprised steel bars about 500 mm apart linked between continuous
drive chains at the sides. Overlapping rubber flaps have been installed to reduce damage which was
previously being caused by the steel bars. Most significantly the secondary washer is no longer used–
it was not completely effective at removing roots from corms and also caused some mechanical
damage and loss of corms for planting material. Instead, corms from the wash plant are now air-dried
for a longer period in the bulk-bins with lid-mounted centrifugal fans. The attached roots are then
dehydrated to the point that they are easy to remove by hand at packing. The owner claimed that this
method was more efficient and was much preferred by the packing staff.
A problem with plant such as the one at Noosafresh is the high level of capital infrastructure
investment relative to the scale of most Australian taro growing operations. Investment in the plant at
Noosafresh is made possible by the large scale ginger growing operation on the same farm. For
exclusive use with taro, such a plant could only be considered if it was a ‘central’ processing facility
servicing several growers. Alternately it could be justified on a large farm growing significantly
larger volumes than currently typical. Another factor is that the equipment in the plant is not
commercially available.
Silkwood machine
Recently a taro grower near Silkwood in north Queensland (Steve Scopelliti) developed a simple taro
washer that is apparently very effective at cleaning corms although it is not really designed to remove
roots. The washer can clean taro continuously at a rate equivalent to about 12 cartons/hour (about
180 kg). Although the machine has been viewed (not in use) its details are not reported as the grower
wants to maintain confidentiality. His intention is to develop the concept into a saleable machine and
this may be done in collaboration with another taro grower in north Queensland.
26
Daradgee Welding Works
A taro washer was constructed for an Innisfail-based grower about 5 years ago by Daradgee Welding
Works. This was a well-built unit but unfortunately proved to be less effective than expected for
washing taro. It comprised a large receival tank filled with water. Submerged water jets in the tank
pushed corms toward an inclined roller conveyor leading from the opposite end of the tank and
mounted across its entire width (about 1.2 m). The rollers on the conveyor were lagged with ‘rough-
top’ rubber and rotated as they were pulled through the machine so that they caused a rolling motion
to the corms on the conveyor. The conveyor passed beneath a washing booth equipped with water
jets delivering a high volume at moderate pressure. At the end of the conveyor, the corms were
manually transferred to a packing wheel.
Whilst the machine effectively washed loose soil from corms, more firmly adhering soil was not
always removed and the machine did not really remove any roots or remnant leaf material. This
machine also relied on a relatively clean sample of material from the field since there was no
provision for the removal of extraneous weed and vegetative matter.
The owner of this machine no longer grows taro and it has been modified for use with another crop.
27
Figure 4.27 Taro washer test-rig at rest (left) and in motion (right)
Figures 4.28–4.30 show examples of corms before and after being held against the fingers at various
drum rpm and for various time periods. For scale, each corm is photographed on an A4-sized piece of
paper. In each case the amount of ‘interference’ between the ends of the rotating fingers and corms
was about 20-25 mm and the corms were rotated slowly by hand.
Figure 4.28 Taro corm before and after being held against fingers at 200 rpm for 1 minute
Figure 4.29 Taro corm before and after being held against fingers at 200 rpm for 2 minutes
Figure 4.30 Taro corm before and after being held against fingers at 250 rpm for 1 minute
28
Results from experimentation with the test-rig were encouraging since it achieved a good degree of
cleaning and root removal whereas skin damage/removal was only evident at higher drum speeds
and/or more severe ‘interference’. This suggested a compromise could be achieved between effective
cleaning and excessive abrasion provided a means could be found of mechanically presenting the taro
to the fingers. Also, the cleaning was achieved without any water being used at the same time–corms
could only be wetted prior to being held against the fingers–whereas a more fully-developed machine
would include water sprays to assist the washing process.
The conveyor comprises two chains between which are mounted freewheeling rollers (mild steel
pipe). The rollers are located by stub shafts welded to the insides of the conveyor chains. The rollers
are coated with ‘rough-top’ rubber. In the upper section of the conveyor the rollers are not supported
by the conveyor chain but rest on metal side strips also coated with rough-top. Therefore, forward
motion of the rollers caused by their attachment to the driven conveyor chain causes the rollers to
rotate as they interact with the supporting strips–in the same way the wheels of a vehicle rotate as
they roll against a fixed surface. In the bottom (return) section of the conveyor, the rollers ‘hang’
from the conveyor chain and so do not rotate. This principle is the same as was used on the taro
washer constructed by Daradgee Welding Works for an Innisfail grower (described previously).
The corms are placed individually on the conveyor rollers and are conveyed underneath the rotating
drums. As the corms pass through the machine they rotate slowly due to the previously described
rotation of the rollers on which they are resting. Sheet metal sides and hooding constrains the corms
in the machine. Water is sprayed onto corms from fan nozzles mounted at the entrance of the
machine and between each rotating drum. The clearance between the drum fingers and the conveyor
is adjusted depending on the size of taro being washed.
29
Initial modifications to the prototype washer
When the machine was first operated it was quickly apparent that the ‘groove’ formed between
rollers on the conveyor would not provide sufficient restraint to the corms when they came under the
influence of the rotating fingers. This meant that corms were flung forward in the machine from one
rotating drum to the next. The corms passed through the machine too quickly and in an uncontrolled
manner. This occurred regardless of the direction of travel of the conveyor relative to the drum
rotation.
Therefore it was necessary to fit barriers to restrain corms when they were being worked by the
plucking fingers. The design of the retainers was constrained by the existing set-up and need to
fashion them from materials at hand. It comprised a piece of angle iron bolted between small supports
which in turn were welded to the heavy conveyor chain at the required spacing. To each horizontal
section of angle iron, flexible rubber plucking fingers were mounted which were similar to those on
the rotating drums but shorter and stiffer. The arrangement is shown in Figure 4.32. While rigid
‘fingers’ could have been used it was thought that they would cause premature wear to the drum
fingers since there was (necessary) interference between the two.
Figure 4.32 Prototype washer without retainers (left) and with retainers fitted (right)
The largest corms that the machine could probably handle would be up to 275 mm in length and
about 175 mm in diameter. Speed of the plucking drums was tested between limits of 100 and
200 rpm which corresponded to a throughput of about 500-1000 corms/hour for the gearing used.
30
Figure 4.33 Taro corms before and after passing through the prototype washer (drum speed 100 rpm, conveyor
throughput = 8 corms/min)
Figure 4.34 Taro corms before and after passing through the prototype washer (drum speed 100 rpm, conveyor
throughput = 8 corms/min)
Figure 4.35 Taro corms before and after passing through the prototype washer (drum speed 150 rpm, conveyor
throughput = 13.5 corms/min)
One feature worth remarking on was the effectiveness of the first water fan in cleaning material from
corms. This brass nozzle (Spraying Systems Co. Flatjet 3/8P 3540) provided an excellent fan of water
as shown in Figure 4.36. The upper side of corms rotated towards the fan as they passed beneath it
and this provided a good cleaning action. Unfortunately the corms were not exposed to the water fan
for a full rotation so only part of their surface was cleaned. A corm passing beneath the water fan
created by the nozzle at the entry to the machine is shown in Figure 4.37. Subsequent water fans
mounted between the finger drums in the machine (plastic nozzles) did not provide as effective
cleaning action but did assist in washing away material loosened and removed by the rubber fingers.
31
Figure 4.36 Water fan created by brass nozzle at the Figure 4.37 Corm passing beneath water fan at the
entry to machine entry to machine
32
Possible improvements to the design
The machine performs effectively enough that modifications to improve its performance would be
warranted–as opposed to abandoning the concept entirely.
Mostly these improvements would add extra complexity and cost to the machine which is significant
given that the machine would already be a significant cost to a small/average sized taro grower.
These modifications (indeed the whole machine concept) would better be considered in the context of
a centralised taro washing facility or for a larger sized grower. Potential design improvements and
comments are summarised in Table 4.3 listed in order from most simple to most difficult to
implement.
Table 4.3 Potential design improvements to prototype taro washer and implications
Design Improvement Likely Result Complexity or Cost and
Difficulty Comment
Fit extra brass fan nozzles: Better cleaning. Achievable with Low.
• mount higher for better existing machine
May require
coverage but preferably
more water
• mount 3-4 nozzles at entry with extended
pressure.
of machine conveyor.
• replace nozzles in middle
of machine
Increase ‘throat’ width of Accommodate larger corms. Possible with new Significant.
machine (from 300 mm to machine
Will require new
400 mm.
rollers.
Independent speed variation Increased/optimised throughput Achievable with Significant.
of conveyor and rotating relative to cleaning existing machine.
drums time/aggression.
Fit larger conveyor rollers to Better retention of corms as they Achievable with Moderate.
form larger ‘groove’ for pass through the machine and new design of
Dependent on
corms more effective rotation imparted. machine.
availability of
larger sized pipe
end caps.
Design and fit alternate Ideally would allow rotation of Possible with Significant.
retainer bars incorporating corms even when against the existing machine.
roller on leading edge retainer. This would reduce
‘over cleaning’ of corms.
Fit profiled drums with centre Finger profile matched to taro Possible with Significant
section having smaller profile giving same stiffness of existing machine. depending on
diameter than sides. fingers and more even cleaning. design adopted.
Fit automated feeding and Automatic delivery of corms to Possible with High.
outlet chute. machine from pre-soaking tank existing machine
and exit of corms from machine. – delivery section
likely to be
separate unit.
Mount drums on pivoted arms Automatic clearance adjustment Possible with new High.
(spring loaded). depending on size of corms design of
Would still need
giving more even cleaning and machine.
to remove
eliminating need to pre-sort
daughter corms
corms into similar sized batches
from main
for passing through the machine.
corms.
33
Other equipment: onion topper-tailers
The principle of onion topper-tailers offers potential for application with taro. Such a machine was
first seen at a packing shed in the Lockyer Valley. It employed an inclined bed (approximately 1.2 m
long x 1.2 m wide) of fluted and gently tapered counter-rotating rollers about 50 mm average
diameter. The action of these rollers pulled and cut the tops and tails from mechanically harvested
onions. Unfortunately this machine was not able to be tested with taro and enquiries to the agent and
importer of the machine (Proud Machinery, Highbury, South Australia) were unfruitful. The machine
was apparently manufactured by Nicholson Machinery in the UK. In any case this unit would
probably have caused too much skin damage to taro–being robustly constructed to accommodate a
significant level of soil, sand and even small stones ex field. Another factor with this machine was its
price which was about AU$20,000.
However an early model onion topper-tailer was trialled with some small corm taro on a farm near
Cape Kimberly (Daintree region). The machine was quite old and in need of maintenance but
according to the owner had been previously used for cutting roots from large corm taro at a farm in
northern NSW. It was the intention of the owner to use the unit for the same purpose but they have
now ceased growing taro and the machine has not been further developed. The machine is pictured in
Figures 4.39 and 4.40.
Figure 4.39 Overall view of a small onion topper- Figure 4.40 Close-up view of rollers on small onion
tailer used for cutting roots from Japanese taro topper-tailer
The machine was only tested briefly due to failure of the electricity supply at the farm on the day of
the visit. However it did quite a good job of cutting roots from hand segregated small-corm taro. The
machine was a different design to the Lockyer Valley unit. It comprised 4 pairs of rollers about
1400 mm long. Each pair had one plain roller (50 mm diameter) and one fluted roller (40 mm
diameter). Each fluted roller had 2 spiral strips about 5 mm high x 5 mm wide, mounted 180o out of
phase with a 200 mm pitch. The rollers were not tapered but the inclination of the machine could be
adjusted to regulate throughput. The machine did some damage to the small-corm taro which was
processed but this was attributed to their small size relative to the rollers and susceptibility to being
‘pinched'. Also the plain roller had a steel ‘ring’ welded mid-way which was designed to hold
material temporarily. However material caught here was invariably nipped and damaged.
Interestingly the first stage of the Japanese-sourced root cutter for small-corm taro (described page
35) uses the exact same principle and the same can be said for both the secondary washer at
Noosafresh and the Stark Engineering washer (described pages 24 and 26 respectively). However, the
poor performance of the last two machines is attributed to them having significantly larger diameter
rollers.
34
4.5 Mechanisation of taro washing and cleaning: small corm types
Introduction
Mechanising the washing of ‘Japanese’ taro is perhaps an even greater pre-requisite for Australia-
based production of these types than mechanised harvesting. The large number and small size and
weight of the corms makes manual-based washing and handling very tedious and expensive on a per
kilo basis. Since many of the corms produced are unsuitable for market due to their size or shape, an
effective grading method is also required.
Within this project, no development of techniques or equipment for mechanically washing Japanese
taro was undertaken. However there have been some experiences with handling the product in
northern NSW.
35
5. Implications
5.1 Mechanisation of planting
Mechanical planting of taro is technically possible and is currently practiced by a several of growers.
With the machinery used, ground preparation for planting would appear to be little different from that
required/practiced for manual planting, so presents no significant impediment to adoption. This
includes implications for the type and placement of the irrigation system–which is a consideration for
pre-planting tillage activities in any case. Also, trafficability at the time of planting will be a
consideration with mechanical planting since wet field conditions may prevent planting when manual
planting could otherwise be carried out. This limitation can be improved by adopting bed systems
with permanent ‘traffic’ lanes. Such systems need to be implemented in the context of the whole-of-
crop management.
Plant spacing accuracy is not perceived to be of major importance in taro and in any case once an
optimum planting density/arrangement has been selected, mechanical planting can probably improve
accuracy of placement. Good ‘strike-rates’ can be achieved with mechanical planting at least
comparable to manual planting and additionally mechanical planting offers scope for mechanised
placement of fertiliser, irrigation drip line and pre-emergent herbicides (assuming any are suitable) all
in the one operation. Finally, mechanical planting–whilst having implications for other mechanisation
practices in the growing system–does not of itself impose necessary changes to the subsequent
growing and management of the crop.
Despite the above, ready availability of machinery for mechanical taro planting is probably a factor
inhibiting adoption. Although various technologies are used in the industry for planting both corm
material and setts, there is no specific equipment designed/marketed for taro because of the small size
and early development of the industry and this is unlikely to change. Growers have to search-out,
purchase and modify used machinery; purchase new machinery used in other crops which may then
still require some modification; or construct equipment themselves. All these choices rely on a
significant level of motivation and know-how on the part of the grower.
Another factor is labour. Most mechanical planters require operators on the planter in addition to the
tractor driver. This will certainly be the case when planting setts or plantlets where at least one
operator will be required for single-row plantings and probably 2 for double-row plantings. Hiring or
accessing this labour may be inconvenient for smaller growers–particularly when it may only be for
relatively short periods. With manual planting the growers can do it themselves without the need to
hire labour.
Finally, linked with the adoption of technology for mechanical planting is the decision on the type of
planting material–corm material, setts/suckers or possibly tissue culture. Each type of planting
material has a set of implications relating to availability, selection, preparation, cost, storage and
viability, disease control, risks from post planting weather conditions (including heavy rainfall or
high temperatures), irrigation and weed management. It is beyond this work to examine these factors
in any detail but if planting mechanisation is to become well established in the industry then the
relative importance and economic consequences of these factors should be understood. Choice of
planting material should be based on the importance of these factors to growers rather than on the
planter technology available.
37
Small-corm taro
Mechanical harvesting of small-corm taro is technically possible and in the event of significant
production volumes would have a high likelihood of adoption considering that viable production of
this product in Australia is more or less reliant on mechanised harvesting systems. Sustained
production for export markets would require reasonably large and coordinated plantings with
relatively standardised growing systems. In a particular region, these factors would encourage
development of a harvester for use amongst a grower co-operative, or support a contract harvesting
scheme. Additionally the actual mechanised digging presents no particular difficulties since the crop
is neither particularly deep-rooted nor prone to mechanical damage from fracturing or splitting.
However, a particular challenge of this crop is to break-up the corm mass and segregate the cormels.
It is suggested here, that this be done on-board the harvester since this provides the opportunity to
remove the likely significant quantities of soil and undersized corms in field rather than at a packing
shed. A potential technique for achieving this has been observed on a potato bed conditioning
machine harvesting small-corm taro in northern NSW. Significantly, this appears similar to the
mechanism for segregating corms installed on a Japanese harvester designed for tuber crops
including small-corm taro.
Therefore this technique should be pursued in the development of any Australian designed harvester
for small-corm taro. Initially this should be assessment of the performance of the Japanese machine
by observing it working in Japan or elsewhere. Such an assessment could lead to a recommendation
for purchase and importation of the Japanese machine to Australia provided there is a commensurate
industry development and the machine meets or exceeds performance expectations. In lieu of this,
independent development of the principle or alternate approaches could be carried out in Australia
with a co-operator grower or engineering works.
38
Operation Equipment Description
Receival hopper Water trough with variable speed Material ex harvesting emptied directly into the
inclined discharge conveyor; receival hopper or stored in bulk bins prior to
emptying.
alternatively
bulk bin with ‘live’ floor and
variable speed inclined discharge
conveyor.
Trimming Horizontal belt conveyor 1-2 operators working to side of belt conveyor
receiving material from receival depending on throughput. Manually remove (cut)
hopper discharge conveyor. daughter corms and gross extraneous matter e.g.
remnant leaf stalks, stone and clods; reject any
corms as necessary.
Washing If wide range of corm Operator/s place corms back on belt conveyor for
sizes/shapes use washer based on direct delivery to drum washer;
improved design of drum washer
alternatively
(Steve Scopelliti);
Operator/s place corms on end of roller conveyor
alternatively
which continues through washer.
if reasonably uniform corm
size/shape use washer based on
improved design of prototype
plucker-finger washer.
Root removal Root removal device based on Corms pass directly to topper-tailer directly from
onion-topper tailer design; washer;
alternatively alternatively
dry corms until rootlets are corms stored in bulk-bins for air drying of
dehydrated – for subsequent rootlets.
removal by hand
Skin drying Remove surface moisture in hot- Corms ex topper-tailer pass directly to roller
air tunnel drier conveyor for hot air dying.
Size grading If size grading use diverging Could be integrated with or separate from main
roller or diverging belt grader process i.e. after tunnel drier or as a stand-alone
process.
Packing Packing bench for inspection, Corms rejected as necessary; leaf stalk trimmed
trimming and manual packing or removed; if applicable dehydrated rootlets
into cartons. removed; final trim of any remaining daughter
corms and roots.
Small-corm taro
In the context of Australian production systems that target large export markets for small-corm taro,
the need for mechanised handling at the packing shed (washing, root removal, sorting, grading and
packing) is even greater than for large-corm taro. However, this is seen as technically feasible
provided that mechanical harvesting of this product incorporates an effective means to segregate
corms on-board the harvester and separate the majority of loose soil matter as well as any vegetative
matter.
On this basis it is likely that washing plant based on equipment used for washing potatoes would be
applicable with the addition of machinery for root removal and possibly some manual sorting of
product before washing. For small-scale operations (processing up to say 2 tonnes of product daily),
equipment manufactured in Japan is available and has been imported by a grower of small-corm taro.
For larger scale operations other equipment could be available from the same manufacturer or
alternatively larger scale machinery could be developed locally based on onion topper-tailer designs.
39
For grading of this product, simple sizing trommels can be built (or imported) which will effectively
discriminate on the basis of diameter–although not necessarily shape. Since regular shaped (round)
corms are preferred then hand sorting will be required. However a sophisticated pack-house could
very likely apply computer vision technology for effective grading of product by shape. Some degree
of manual inspection and sorting may be required before final packing. Provided the grading system
is effective then the chosen packing carton could be volume filled by shaking.
All of this implies a scale of operation that is probably beyond that likely to be achieved from selling
into a domestic market for this product. Therefore the domestic market needs to be expanded
significantly or export markets developed. Recent efforts to export product to Japan appear to have
stalled and product has gone instead to domestic markets. Unless export initiatives are revived this
situation is unlikely to stimulate major investment in pack-house technology for this product at
significant scales.
40
5.4 Cropping systems for mechanised production
To try and extract some value from the information and experiences arising from the project, a cropping system for mechanised taro production (large-corm types)
is summarised. This serves as much to identify knowledge and technology gaps so that future investigation of agronomics and technology for mechanised taro
production can be prioritised.
Table 5.2 Considerations for mechanised taro production
Management Possibilities / Options Comments and Implications
Factor
Growing location Dry climate with lighter soils (compared to Wet Tropical Industry currently centred on wet tropical coast and heavy soils though some move to
Coast) lighter soils in Tully/Kennedy area.
Production period Bi-monthly for year-round production considering Is this possible? i.e. Do later plantings ‘catch-up’ with earlier plantings during warm
market seasonality and influence of climate weather? Currently wet weather constrains harvesting opportunities.
Planting material Setts or corm material or tissue culture Need studies on management implications of each type and economics.
Bed system Permanent double-row bed or single-row bed; rotate
with green manure crop and re-form if necessary prior to
replanting
Irrigation system Drip tube/tape placed at planting alternatively overhead Need for compatibility with permanent bed system/mechanical harvesting.
sprinklers on fixed laterals
41
Plant density ? What is ideal relative to cost of material, size/productivity of plants, weed competition and
mechanical harvesting? Wide range of densities used in the industry.
Planting method Mechanical
Mulching Heavy mulch application post planting. May not be possible with tissue cultured plantlets?
Fertiliser Applied in band in conjunction with mechanical
planting. Subsequently by broadcast or fertigation.
Weed control Pre-emergent herbicide with corms. Spot application Chemical registration. Use of pre-emergent herbicides.
herbicides as required during growing phase.
Pre-harvest Herbicide application prior to harvest if required.
treatment/s Slashing, flailing or shredding immediately prior to
harvest.
Harvest method Mechanical with corms recovered in bulk bin. Impact of wet weather and heavy soils. Need sophisticated machines to capture full
benefits of mechanisation–contractors or co-operative owned.
Washing Central packing shed. Contract or co-operative.
Root removal During mechanical washing or using onion topper-tailer
immediately after washing; alternatively use onion-
topper tailer of brush finisher after air drying of rootlets.
Packing Appropriate size, quality and packing standards.
6. Recommendations
6.1 Mechanisation: large-corm types
Planting
At this stage no work on development of technology for planting taro is required. Simple equipment
is already available or is within the ability of most growers to develop. This assumes that no
particular issues with planter technology that is currently in use exist or will arise due to changes in
the growing system.
However, there needs to be agronomic work coupled with economic analyses, on the implications of
the choice of planting material type, be it setts, daughter corms/corm pieces or tissue culture plants.
Also, any work aimed at further development of planters to improve performance should be
considered where clear benefits are proposed/likely.
Harvesting
Trialling of up-to-date potato harvester technology in taro is recommended and industry efforts to
pursue this should be assisted. Whilst basic potato diggers have been used in taro successfully they
have not incorporated the more sophisticated features of modern potato diggers for soil and weed
separation. Such a program should allow the possibility for modifications of the machinery to be
carried out as required for optimum performance in taro. Also a ‘trial block’ may need to be pre-
planted in a manner suited to use of the machinery. It is suggested that this work might be in the
context of trying to set-up a contract or co-operative based system for mechanised taro harvesting in
a particular growing region.
Work aimed to optimise/standardise the production system in order to carry out mechanised
harvesting should be supported. This includes selection of an appropriate corm size that best meets
criteria for market, efficient production and mechanical harvesting and washing.
Also, researchers and growers should continue to try to ‘un-earth’ information about the design and
performance of taro harvesting machinery developed overseas through personal contacts and visits.
Particular locations where such equipment is likely to have been developed include Hawaii, Florida
and Japan. Provided access to worthwhile contacts and farms could be arranged–a grower study tour
to Florida and Hawaii should be supported. Such an activity would obviously encompass a broader
program than just ‘mechanisation’.
The existing digger developed in the project should be made available through Taro Growers
Australia for testing and use by grower members or for further development in consultation with the
owners of the original machine (Mr Don Zanolleti and Mr Philippe Petiniaud).
42
For the first approach, burning roots from corms with a naked flame has been suggested and may be
possible but more likely there is potential for a mechanical device to brush, rub or pull roots from
corms.
For the second approach development of a machine based on onion topper-tailer technology is
recommended (this would also work with dehydrated roots). Matt Debman (Noosafresh) has some
profiled rollers which would appear well suited for such a machine and he has offered them for use.
Terry Mather (Daintree) is willing to sell his second-hand onion topper-tailer which could be
renovated and trialled with taro.
Industry initiatives to establish a centralised washing/packing shed facility or augment an existing
facility should be supported. This includes support to investigate existing commercial equipment and
develop new equipment for installation in such a facility. It is believed that this approach to post
harvest handling can deliver growers economies of scale as alternative to scaling up their own
enterprises which will take longer and involve a higher level of risk.
As in the case for harvesting, growers and researchers should be supported in efforts to learn about
the design and performance of taro washing/processing machinery developed overseas through
personal contacts and visits. Again, the likely locations for existence of such equipment include
Hawaii, Florida and Japan.
General
From an overall perspective factors that will assist faster and wider adoption of mechanisation in taro
include:
1. Agronomic and economic studies that attempt to identify an optimal growing system/environment
in the context of a mechanised production system.
2. Product promotion to exploit greater market potential that will lead to a larger scale production
base.
3. Industry relocation to sites with environments offering reduced impediments to mechanisation or
growing practices that aim to address these factors (e.g. controlled traffic bed systems).
4. Encouragement of grower/industry collaboration that mitigates and provides higher returns on
capital investment through co-operative or contract planting and harvesting and washing facilities.
43
In designing such a facility it is likely that existing technology for washing mainstream vegetable
crops could be used (e.g. potatoes, carrots) and the latest technology in use should be examined as
well as any used plant which could readily be modified. An attempt should also be made to find out
the actual purpose and functionality of the various washers manufactured in Japan (see Appendix B).
A root cutting machine already imported from Japan is suited to relatively small scale operations
only. In the absence of larger capacity equipment then suitable alternative equipment will need to be
developed and should be supported. As with large-corm taro, an approach based on the design of
onion tipper-tailers is recommended.
44
7. Appendices
Appendix A. Universal tuber harvester
Product brochure
45
Institute of Agricultural Machinery web pages (Japan)
Universal Tuber
Crop Harvester
Easy to harvest tuber crops riding on the machine
Research unit Vegetable machinery
laboratory
Research period 1993 - 1995
Project participants Toyo Noki Co., Ltd. and
Kobashi Kogyo Co., Ltd.
Specifications
Overall
516cm
length
Overall width 220cm
Overall
271cm
height
Weight 3,900kg
Engine water-cooled diesel, 46PS
Transmission hydrostatic transmission (HST)
Crawler width 27cm × ground contact length 203cm,
variable tread (adjustable range 0-66cm)
46
Harvesting mechanism and flow of tuber
47
Appendix B. Japanese vegetable washers
Product brochure
48
49
References
Bibliography
Jakeway, L & Smith, M 1979, ‘A trans-cam mechanism for harvesting wet and dryland taro’,
Transactions of the ASAE, pp. 1288-93.
Kawabe, A 1975, ‘Integration of harvesting and processing of taro by machine’, Japan Farming
Mechanisation, vol. 5, pp. 22-24.
O’Hair, S 1990, ‘Tropical root and tuber crops’, in J Janick & J Simon (eds), Advances in New
Crops, Timber Press, Portland, Oregon.
Valenzuela, H & Sato, D, ‘Taro production guidelines for Kauai’
URL: http://www.extento.hawaii.edu/kbase/reports/taro_prod.htm, (accessed September, 2005)
Hollyer, J, Sullivan, J, Josephson, M, Evans, D, Kanoa, G&I, Fenstemacher, R et al. 1997, Taro–
Mauka to Makai: A Taro Production and Business Guide for Hawaii Growers, College of Tropical
Agriculture & Human Resources, University of Hawaii, Manoa.
Possible sources of mechanisation information overseas
Tsukiji Sangyo Co. Ltd.
6-33-1 Minaminagareyama Nagareyama Chiba, Japan
Tel: +81 (4) 7178-9911
Fax: +81 (4) 7150-0177
URL: http://www.tsukijisangyo.co.jp/ENGindex4.htm (accessed September 2005)
• Japanese vegetable distributor having a partnership with Takahashi Suiki who in turn manufactures
vegetable washing equipment in Japan.
Adds-Up Engineering
30 Wylie Street, Bundaberg, Queensland
(07) 4153-6989, 0407-335916
• Agricultural engineering workshop with experience in vegetable washing and grading equipment
50
Vin Rowe Machinery Pty Ltd
3 Endeavour Street, Warragul, Victoria
(03) 5623-1362, 1300 880 056
• New and used potato diggers
Vicarioli Engineering
155 Howard Kennedy Drive, Babinda, Queensland
(07) 4067 1634
• Agricultural engineering workshop and manufacturer of taro corm washer
Plucker Industries
138 Walli Creek Road (PO Box 57), Kenilworth, Queensland 4574
(07) 5472 3182, (0428) 747 775
• Supplier of rubber chook plucking fingers (as used in prototype taro washer).
Silvan Australia
Brisbane Branch
Sales (07) 3345 9500
• Importers of Checci & Magli transplanters (agents Australia wide).
Proud Machinery
18 Williams Circuit, Pooraka, South Australia, 5095
(08) 8349 9033
• Australian agents for Nicholson Machinery (also manufacture/install potato washing plants etc.)
51