PROJECT INFORMATION
Project NO.
                                   Project Name        Australia 7MW Skyline-54
                                        Rev                        0
ARCTECH SINGLE-AXIS TRACKER
Preliminary Calculation Report
                                                                      2018/12/20---
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                                       CONTENTS
    1   SYSTEM OVERIVEW                                          2
    2   CODE ANALYSIS                                            2
        2.2       LOAD ASSUMPTION                                2
    3   LOAD ANALYSIS                                            3
        3.1       DEAD LOAD ANALYSIS                             3
        3.2       WIND LOAD ANALYSIS                             3
                  3.2.1      Wind Design Criteria                3
                  3.2.2      Equvilent Wind Speed of ASCE 7-10   3
                  3.2.3      Wind Stow Strategy                  3
                  3.2.4      Aerolastic Analysis                 3
                  3.2.5      Gust Effect Factor                  4
                  3.2.6      Dynamic Analysis                    4
        3.3       WIND TUNNEL TEST ANALYSIS                      4
        3.4       SNOW LOAD ANALYSIS                             5
                  3.4.1      Snow Stow Strategy                  5
        3.5       SEISMIC LOAD ANALYSIS                          6
                  3.5.1      Horizontal Seismic Load Effect      6
                  3.5.2      Vertical Seismic Load Effect        6
    4   COMPONENT ANALYSIS                                       7
        4.1     TORQUE TUBE                                      7
        4.2     SIMPLE POST                                      9
                4.2.1      Equvilent C Channel Post              9
        4.3     MOTOR POST                                       10
        4.4     POST LOAD ON THE GOUND                           10
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    1     SYSTEM OVERVIEW
          Panel Dimension                2000 * 992       mm
          Panel Mass                     22     kg
          Number of Panels per Row       Perimeter Rows   54
                                         Interior Rows    54
          Number of Posts per Row        Perimeter Rows   9
                                         Interior Rows    7
    2     CODE ANALYSIS
          Wind Map of        Australia
          Load Design Code               AS-NZS 1170
          Steel Design Code              AISC 360                    American Institute of Steel Construction
          Cold Rolled Design Code        AISI S100                   American Iron and Steel Institute
          Aluminum Design Code           ADM                         Aluminum Design Manual
    2.2   LOAD ASSUMPTION
          Basic Wind Speed               41   m/s                    148   km/h        91.7 mph
          Basic Snow Load                0    psf
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    3     LOAD ANALYSIS
    3.1   DEAD LOAD ANAYSIS
          Panel Mass                            22      kg
          Gravity                               9.8     m/s^2
          Panel Width                           992     mm
          Dead Load                             217     N/m
          Dead Torsional Load                   32.6    N                        With 150mm eccentric distance
    3.2   WIND LOAD ANALYSIS
          3.2.1 Wind Design Criteria
          Base on local building code           AS-NZS 1170
           Mz.cat                                   1   0.99
                                                    2   0.91
                                                    3   0.83
                                                    4   0.75
           Mz.cat                                0.91
           Md                                       1   Any direction
           Ms                                       1   Shielding multiplier
           Mt                                       1   Topographic multiplier
           VR                                      41   100year, 3s
           Vsit                                  37.3   m/s
           Vdes                                  37.3   m/s
           Atab                                  77.5   m2
           Ka                                      10   1
                                                   25   0.9
                                                  100   0.8
           Ka                                    0.84
           Kl                                       1
          3.2.2 Equvilent wind speed of ASCE 7-10: 43.8 m/s
          If the structure is calculated in ULS, for the equivalency, ArrowOne match the wind force according the local building
          code. in ULS with the wind pressure that would be obtained following the ASCE 7.10 for ULS (note that it is equivalent
          to talk about wind force and wind pressure as the force is the pressure multiplied by the exposed area)
          3.2.3 Wind Stow Strategy
          When the system integrated anemometer detects wind speeds higher than 18 m/s, the tracker will stow at 30 degrees
          tilt. At this tilt all components are compliant at Code wind speed. For all other tilts, components were calculated with
          a wind speed of 30 m/s.
                Stow Tilt     30    deg         44      m/s                      Tornados were not taken into account and this
                All Other Tilts(0~60deg)        30      m/s                      calculation report and corresponding structure
                                                                                 does not apply in such events
          3.2.4 Aerolastic Analysis
          The horizontal singe-axis tracker is a structure with a single
          degree of freedom (one DoF). The torque tube is not 100%
          rigid and will twist around its own axis when a torsional
          moment is applied. ArrowOne calculates 50 different angular
          rotations along the torque tube's length and applies all
          torsional and pressure coefficients associated with each
          rotation, through an iterative numerical process. The variable
          sections of torque tube are obtained when there is
          convergence within 1% between the torsional moments,
          deflections and compliant cross-section.
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          3.2.5 Gust Effect Factor
          The code provides a Gust Effect Factor G = 0.85, which is for rigid structure. The tracker is not rigid enough to avoid
          dynamic effects. In 3s-gust wind speed, 2 m (tracker width) is long enough to completely load the MWFRS. Then the
          noncontemporaneous action of wind and resonant effects are negligible and ArrowOne consider the gust effect factor
          G = 1.
          3.2.6 Dynamic Analysis
          When the wind moves over the array, it strikes and sweeps past all trackers in its path. In many instances, the forces
          induced and the resulting responses of the structure must be considered. ArrowOne applies all Dynamic Amplification
          Factors (DAFs) into the calculation.
    3.3   WIND TUNNEL TEST ANALYSIS
                                   CPP has evaluated wind loading on a generic array of Arctech's single-axis trackers through
                                   wind tunnel tests". This analysis consists of simultaneous surface pressure measurements in
                                   several locations distributed on the panel surface.
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    3.4   SNOW LOAD ANALYSIS
          3.4.1 Snow Stow Strategy
          Arctech's tracker also includes a snow stow routine. When the snow sensor, which is mounted onto the weather
          station, detects snow, the tracker will tilt at 60 degrees. At this tilt snow loads are not to be considered per code.
          At 30 degrees (wind stow tilt) the all trackers components resist both max wind and snow loads.
            Ground snow load           0              psf
            Is                         0.8                                      Snow importance factor
            Ce                         0.9                                      Exposure factor
            Ct                         1.2                                      Thermal factor
            Case 1
            Tilt                       30             60          deg
            p_f                        0.00           0.00        psf           0.7*C_e*C_t*I_s*p_g
            C_s                        0.73           0.00                      -0.018*Tilt/deg+1.273
            p_s                        0.00           0.00        psf           C_s*p_f
            p_balanced                 0.00           0.00        psf           p_s
            p_balanced                 0.00           0.00        Pa            p_s
          p_balanced                             0      0      Pa                 p_s
          mu_snow.bal                            0      0      N/m                p_balanced*L_x
          Case 2
          p_partial                              0      0      Pa                 0.5*p_s+0.25*p_s
          c_partial                              0      0      Pa                 0.125*(p_s-0.5*p_s)
          mu_snow.part                           0      0      N/m                p_partial*L_x
          nu_My'.part                            0      0      N                  c_partial*L_x^2
          m_snow.seismic                         0      0      kg/m               p_s*L_x/g
                                     mu.snow         nu.snow     seismic.snow
          Case 1.1                     0.0             0.0            0.0                30    balanced snow load
          Case 1.2                     0.0             0.0            0.0                30    partial snow load
          Case 2.1                     0.0             0.0            0.0                60    balanced snow load
          Case 2.2                     0.0             0.0            0.0                60    partial snow load
          *According to ASCE 7-10, section 7.6.1, "For hip and gable roofs with a slope exceeding 30.2deg or with a
          slope less than 2.38deg unbalanced snow loads are not required to be applied."
          *According to ASCE 7-10, section 15.4.3, "W shall include snow and ice loads where there loads constitute
          25% or more of W", when we calculate seismic load on the tracker.
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    3.5   SEISMIC LOAD ANALYSIS
          In this type of structures, wind loading is extensively higher than permanent loads. This means the effect of seismic
          loads will not be dominant. However, it is still necessary to calculate their effect on the structure.
          3.5.1 Horizontal Seismic Load Effect
                S_s                0.5
                S_1                0.2
                F_a                1.4
                F_v                2.0
                S_MS               0.70
                S_DS               0.47
                S_M1               0.40
                S_D1               0.27
                Site Class         D
                Rho                1.3
                R                  1.0
                I_e                1.0
                C_s                0.47                            *Seismic load will perform as 2 cases:
                                                                         Case1         X+0.3Y+Z
                Q_E                152    N/m                            Case2         0.3X+Y+Z
                E_h                198    N/m
          3.5.2 Vertical Seismic Load Effect
                E_v                 30.4 N/m
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    4     COMPONENT ANALYSIS
    4.1 TORQUE TUBE                       Perimeter Rows Result
                                          Mid Torque Tube                                   DT133x3.5-Q420
                                          Inner Torque Tube                                 DT133x3.5-Q420
                                          Left Edge Torque Tube                             DT133x3.5-Q420
                                          Right Edge Torque Tube                            DT133x3.5-Q420
                                          Highest Stress Ratio                              0.97                     PASS
     10
                                               Torque Tube Perimeter-Shear(kN)
      5
      0
          0         50                   100              150          200                250                300       350
     -5
    -10
     10
                                 Torque Tube Bending Perimeter-Moment(kN*m)
      5
      0
          0         50                   100              150          200                250                300       350
     -5
    -10
    -15
     20
     15
                                 Torque Tube Perimeter-Torsion Moment(kN*m)
     10
      5
      0
     -5 0           50                   100              150          200                250                300       350
    -10
    -15
    -20
    1.2
                                    Torque Tube Perimeter-Stress Ratio(H3-6)
     1
    0.8
    0.6
    0.4
    0.2
     0
          0                 20                       40                   60                         80              100
                         TT-PPM-Per 0U            TT-PPM-Per 15U     TT-PPM-Per 30U             TT-PPM-Per 45U
                         TT-PPM-Per 60U           TT-PPM-Per 0D      TT-PPM-Per 15D             TT-PPM-Per 30D
                         TT-PPM-Per 45D           TT-PPM-Per 60D     All bleow means OK
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    4.1 TORQUE TUBE                    Interior Rows Result
                                       Mid Torque Tube                                      DT133x3.5-Q420
                                       Inner Torque Tube                                    DT133x3.5-Q420
                                       Left Edge Torque Tube                                DT133x3.5-Q420
                                       Right Edge Torque Tube                               DT133x3.5-Q420
                                       Highest Stress Ratio                                 0.99                      PASS
     10
                                              Torque Tube Interior-Shear(kN)
      5
      0
          0           50              100                150           200                250                 300       350
     -5
    -10
     10
                                       Torque Tube Interior-Moment(kN*m)
      5
      0
          0           50              100                150           200                250                 300       350
     -5
    -10
     10
                                 Torque Tube Interior-Torsion Moment(kN*m)
      5
      0
          0           50              100                150           200                250                 300       350
     -5
    -10
                                      Torque Tube Interior-Stress Ratio(H3-6)
    1.2
     1
    0.8
    0.6
    0.4
    0.2
     0
          0                20                       40                    60                        80                100
                           TT-PPM-Inter 0U        TT-PPM-Inter 15U   TT-PPM-Inter 30U      TT-PPM-Inter 45U
                           TT-PPM-Inter 60U       TT-PPM-Inter 0D    TT-PPM-Inter 15D      TT-PPM-Inter 30D
                           TT-PPM-Inter 45D       TT-PPM-Inter 60D   All bleow means OK
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    4.2 SIMPLE POST                          Result
                                                                 Inner Post                   H150x100x4.3x5.5-Q345
                                             Perimeter Row
                                                                 Edge Post        H150x100x4.3x5.5-Q345 & H150x100x4.3x5.5-Q345
                                                                 Inner Post                   H150x100x4.3x5.5-Q345
                                             Interior Row
                                                                 Edge Post        H150x100x4.3x5.5-Q345 & H150x100x4.3x5.5-Q345
                                             Highest Stress Ratio                                0.99                     PASS
    1.2
                                            Simple Post Perimeter-Stress Ratio(H1-1)
      1
    0.8
    0.6
    0.4
    0.2
      0
              1            2            3             4          5            6           7            8            9          10
                  Post-PPM-Per 0U        Post-PPM-Per 15U       Post-PPM-Per 30U        Post-PPM-Per 45U        Post-PPM-Per 60U
                  Post-PPM-Per 0D        Post-PPM-Per 15D       Post-PPM-Per 30D        All bleow means OK
                                            Simple Post Interior-Stress Ratio(H1-1)
    1.2
      1
    0.8
    0.6
    0.4
    0.2
      0
              1            2           3              4          5            6           7            8           9           10
                                    Post-PPM-Inter 0deg        Post-PPM-Inter 10deg      Post-PPM-Inter 15deg
                                    Post-PPM-Inter 20deg       Post-PPM-Inter 25deg      Post-PPM-Inter 30deg
                                    Post-PPM-Inter 45dedg      Post-PPM-Inter 60deg      All bleow means OK
          4.2.1 Equvilent C Channel Post
                                                   I Beam-ASTM A6, Q345             C Channel, Q420
                                               W6x7        H147x100x3.3x4.2         C150x100x40x3.0
                                               W6x8.5      H148x100x4.3x4.9         C150x100x40x3.7
                                               W6x9        H150x100x4.3x5.5         C150x100x40x4.0
                                               W6x12       H153x100x5.8x7.1         C150x100x40x5.5
                                             *The section may change due to corrosion rating.
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    4.3 MOTOR POST                        Result
                                          Perimeter Row                            H200x100x4.3x5.2-Q345
                                          Interior Row                             H200x100x4.3x5.2-Q345
                                          Highest Stress                                 0.81                     PASS
    1.2
                                            Motor Post Perimeter-Stress Ratio
      1
    0.8
    0.6
    0.4
    0.2
      0
            0deg       15deg      30deg        45deg        60deg        0deg    15deg          30deg   45deg   60deg
                                             Motor Post Interior-Stress Ratio
    1.2
    0.8
    0.6
    0.4
    0.2
      0
            0deg       15deg      30deg        45deg        60deg        0deg    15deg          30deg   45deg   60deg
    4.4   POST LOAD ON THE GROUND
          Motor Post
                   Perimeter Rows(kN)(kN*m)                              Interior Rows(kN)(kN*m)
            Uplift   Downforce Lateral      Moment              Uplift    Downforce Lateral      Moment
            8.34       -12.93      6.63      29.37              8.76         -6.49       6.21     23.57
          Simple Post
                    Perimeter Rows(kN)(kN*m)                              Interior Rows(kN)(kN*m)
             Uplift    Downforce Lateral           Moment         Uplift   Downforce Lateral      Moment
             9.08         -11.71       10.49        15.18          8.38      -12.33       8.93     12.93
          *The table is for reference only, for detail post load please contact us.
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