Electrical Service Installation Guide
Electrical Service Installation Guide
1.Provide new materials. Ensure installation and materials comply with the applicable
                                                                                                                                                                                                                                                                                                                                                       SERVICE ASSEMBLY ENCLOSURE                                                                      MAIN DISCONNECT & BRANCH CIRCUIT BREAKERS
                                                                                                                                                                                                                                                    provisions of the National Electrical Code (NEC) and National Electrical Manufacturers
                                                                                                                                                                                                                                                    Association (NEMA) standards. Ensure material is Underwriters Laboratories (UL) listed.
                                                                                                                                                                                                                                                                                                                                                       1.Provide threaded hub for all conduit entries into the top of enclosure.                    1.Field drill flange-mounted remote operator handle if needed, to
                                                                                                                                                                                                                                                    Provide and install electrical service conduits, conductors, disconnects, contactors,
              No warranty of any
                                                                                              TxDOT assumes no responsibility for the conversion
                                                                                                                                                                                                                                                                                                                                                                                                                                                        ensure handle is lockable in both the "On" and "Off" positions.
                                                                                                                                                                                                                                                    circuit breaker panels, and branch circuit breakers as shown on the Electrical Service
                                                                                                                                                                                                                                                                                                                                                       2.Type galvanized steel (GS) enclosures may be used for Type C panelboards
                                                                                                                                                                                                                                                    Data chart in the plans. Faulty fabrication or poor workmanship in material, equipment,
                                                                                                                                                                                                                                                                                                                                                         and for Type D and T services that do not use an enclosure mounted                         2.When the utility company provides a transformer larger than 50 KVA,
                                                                                                                                                                                                                                                    or installation is justification for rejection. Where manufacturers provide warranties
                                                                                                                                                                                                                                                                                                                                                         photocell or lighting contactor. Provide GS enclosures in accordance with                      verify that the available fault current is less than the circuit
                                                                                                                                                                                                                                                    and guarantees as a customary trade practice, furnish these to the State.
                                                                                                                                                                                                                                                                                                                                                         DMS 11080, 11082, 11083, and 11084.                                                            breaker's ampere interrupting capacity (AIC) rating and provide
                                                                                                                                                   of this standard to other formats or for incorrect results or damages resulting from its use.
                                                                                                                                                                                                                                                   3.Provide all work, materials, services, and any incidentals needed to install a
                                                                                                                                                                                                                                                     complete electrical service as specified in the plans.
                                                                                                                                                                                                                                                   4.Coordinate with the Engineer and the utility provider for metering and compliance
                                                                                                                                                                                                                                                    with utility requirements. Primary line extensions, connection charges, meter
                                                                                                                                                                                                                                                    charges, and other charges by the utility company to provide power to the location                                                                          * ELECTRICAL SERVICE DATA
                                                                                                                                                                                                                                                    are paid for in accordance with Item 628. Get approval for the costs associated
                                                                                                                                                                                                                                                    with these charges prior to engaging the utility company to do the work. Consult             Elec.       Plan                                              Service    Service     Safety     Main        Two-Pole     Panelbd/                Branch               Branch             Branch
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          KVA
                                                                                                                                                                                                                                                    with the utility provider to determine costs and requirements, and coordinate the           Service     Sheet           Electrical Service Description     Conduit   Conductors   Switch   Ckt. Bkr.    Contractor   Loadcenter              Circuit           Ckt. Bkr.           Circuit
                                                                                                                                                                                                                                                    work as approved.                                                                                                                                                                                                                                                                                     Load
                                                                                                                                                                                                                                                                                                                                                  ID        Number                                              Size
                                                                                                                                                                                                                                                                                                                                                                                                               **         No./Size    Amps     Pole/Amps       Amps      Amp Rating                  ID           Pole/Amps                 Amps
                                                                                                                                                                                                                                                   5.The enclosure manufacturer will provide Master Lock Type 2 with brass tumblers             SB 183       289      ELC SRV TY A 240/480 100(SS)AL(E)SF(U)      2"       3/#2        100      2P/100         100           N/A               Lighting NB             2P/40                26            28.1
                                                                                                                                                                                                                                                    keyed #2195 for all custom electrical enclosures. Installing Contractor is to                                                                                                                                                              Lighting SB             2P/40                25
                                                                                              kind is made by TxDOT for any purpose whatsoever.
                                                                                                                                                                                                                                                    provide Master Lock #2195 Type 2 with brass tumblers for "off the shelf"
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                Underpass              1P/20                15
                                                                                                                                                                                                                                                    enclosures. Master Lock #2195 keys and locks become property of the State.
                                                                                                                                                                                                                                                    Unless otherwise approved, do not energize electrical service equipment until
                                                                                                                                                                                                                                                     locks are installed.                                                                    NB Access        30      ELC SRV TY D 120/240 060(NS)SS(E)TS(O)    1 ‚"                   N/A       2P/60                       100             Sig. Controller           1P/30                23            5.3
                                                                                                                                                                                                                                                                                                                                                                                                                           3/#6
                                                                                                                                                                                                                                                                                                                                                                                                                                                               30                              Luminaires              2P/20                  9
                                                                                                                                                                                                                                                   6.Enclosures with external disconnects that de-energize all equipment inside the
                                                                                                                                                                                                                                                    enclosure do not need a dead front trim. Protect incoming line terminations from                                                                                                                                                                CCTV               1P/20                  3
                                                                                                                                                                                                                                                    incidental contact as required by the NEC.
                                                                                                                                                                                                                                                                                                                                             2nd & Main       58      ELC SRV TY T 120/240 000(NS)GS(N)SP(O)    1 ‚"       3/#6        N/A       N/A           N/A            70           Flashing Beacon 1           1P/20                  4           1.0
                                                                                                                                                                                                                                                   7.When galvanized is specified for nuts, screws, bolts or miscellaneous hardware,
                                                                                                                                                                                                                                                    stainless steel may be used.                                                                                                                                                                                                           Flashing Beacon 2           1P/20                  4
                                                                                                                                                                                                                                                   8.Provide wiring and electrical components rated for 75°C. Provide red, black,          *    Example only, not for construction.        All new electrical services must have
                                                                                                                                                                                                                                                                                                                                                electrical service data chart specific to that service as shown in the plans.
                                                                                                                                                                                                                                                    and white colored XHHW service entrance conductors of minimum size 6 American
                                                                                                                                                                                                                                                                                                                                                                                                                                                                 Standard 3-prong
                                                                                                                                                                                                                                                    Wire Gauge (AWG). Identify size 6 AWG conductors by continuous color jacket.
                                                                                                                                                                                                                                                                                                                                                                                                                                                                 photocell
                                                                                                                                                                                                                                                    Identify electrical conductors sized 4 AWG and larger by continuous color              **   Verify service conduit size with utility. Size may change due to utility meter
                                                                                                                                                                                                                                                                                                                                                requirements. Ensure conduit size meets the National ELectrical Code.                                            receptacle
                                                                                                                                                                                                                                                    jacket or by colored tape. Mark at least 6 inches of the conductor's insulation                                                                                                                                                                                    Conduit mounting
                                                                                                                                                                                                                                                                                                                                                                                                                                                                 and photocell
                                                                                                                                                                                                                                                    with half laps of colored tape, when identifying conductors. Ensure each service                                                                                                                                                                                   channel(Unistrut,
                                                                                                                                                                                                                                                    entrance conductor exits through a separately bushed non-metallic opening in the                                                                                                                                                                                   Kindorf, B-line
                                                                                                                                                                                                                                                    weatherhead. The lengths of the conductors outside the weatherhead are to be                                                                                                                                                                                       or equal)
                                                                                                                                                                                                                                                    12 inches minimum, 18 inches maximum, or as required by utility.                                                 EXPLANATION OF ELECTRICAL SERVICE DESCRIPTIVE CODE                                          Hot dipped
DISCLAIMER:
                                                                                                                                                                                                                                                                                                                                                                                                                                                                 galvanized,
                                                                                                                                                                                                                                                   9.All electrical service conduit and conductors attached to the electrical service                                ELEC SERV TY X XXX/XXX XXX (XX) XX (X) XX (X)                                               cast iron,
                                                                                                                                                                                                                                                    including the riser or the elbow below ground are subsidiary to the electrical
                                                                                                                                                                                                                                                                                                                                                                                                                                                                 or sand cast
                                                                                                                                                                                                                                                    service. For an underground utility feed, all service conduit and conductors after                                                                                                                                                  6"
                                                                                                                                                                                                                                                                                                                                                                     Schematic Type                                                                              aluminum outlet                                       Mount Photocell
                                                                                                                                                                                                                                                    the elbow, including service conduit and conductors for the utility pole riser
                                                                                                                                                                                                                                                                                                                                                                                                                                                                 box with cover.                                       6" to 8" measured
                                                                                                                                                                                                                                                    when furnished by the Contractor, will be paid for separately.
                                                                                                                                                                                                                                                                                                                                                                     Service Voltage V / V                                                                                                                             from the top of
                                                                                                                                                                                                                                                   10.Provide rigid metal conduit (RMC) for all conduits on service, except for the                                                                                                                                                                                    the pole or 18
                                                                                                                                                                                                                                                                                                                                                                     Disconnect Amp Rating                                                                                                                             to 20 feet above
                                                                                                                                                                                                                                                    • in. PVC conduit containing the electrical service grounding electrode
                                                                                                                                                                                                                                                                                                                                                                                                                                                                 •" RM
                                                                                                                                                                                                                                                    conductor. Size the service entrance conduit as shown in the plans. Ensure                                       000 indicates main lug only/                                                                                                                      finished grade
                                                                                                                                                                                                                                                                                                                                                                                                                                                                 Conduit, bend
                                                                                                                                                                                                                                                    conduit for branch circuit entry to enclosure is the same size as that shown                                     Typically Type T                                                                                                                                  or as directed
                                                                                                                                                                                                                                                                                                                                                                                                                                                                 to provide •"
                                                                                                                                                                                                                                                    on the layout sheets for branch circuit conduit. Extend all rigid metal conduits                                                                                                                                                                                   by Engineer, and
                                                                                                                                                                                                                                                    a minimum of 6 inches underground and then couple to the type and schedule of
                                                                                                                                                                                                                                                                                                                                                                                                                                                                 to 1" clearance
                                                                                                                                                                                                                                                                                                                                                                     (SS)= Safety Switch Ahead of                                                                                                                      as allowed by
                                                                                                                                                                                                                                                    the conduit shown on the layout for that particular branch circuit. Install a                                                                                                                                between photo-
                                                                                                                                                                                                                                                                                                                                                                          Meter-Check with Utility                                                                                                                     utility company.
                                                                                                                                                                                                                                                    grounding bushing on the RMC where it terminates in the service enclosure.                                                                                                                                   cell and pole.
                                                                                                                                                                                                                                                                                                                                                                     (NS)= No safety Switch Ahead of
                                                                                                                                                                                                                                                                                                                                                                          Meter-Check with Utility
                                                                                                                                                                                                                                                   11.Use of liquidtight flexible metal conduit (LFMC) is allowed between the meter and
                                                                                                                                                                                                                                                    service enclosure when they are mounted 90 to 180 degrees to each other. Size the                                Enclosure Type                                                                                                                                    Service
                                                                                                                                                                                                                                                    LFMC the same size as service entrance conduit. LFMC must not exceed 3 feet in                                   GS= Galvanized steel("off the shelf")                                                                                                             Support
                                                                                                                                                                                                                                                    length. Strap LFMC within 1 foot of each end. LFMC less than 12 inches in length                                 SS= Stainless steel(Custom Enclosure)See MPL
                                                                                                                                                                                                                                                    need not be strapped. Each end of LFMC must have a grounding bushing or be
                                                                                                                                                                                                                                                                                                                                                                     AL= Aluminum (Custom Enclosure)See MPL
                                                                                                                                                                                                                                                    terminated with a grounding fitting. The LFMC must contain a grounded (neutral)
                                                                                                                                                                                                                                                    conductor. Ensure any bend in LFMC never exceeds 180 degrees. A pull test is                                                                                                                                               TOP MOUNTED PHOTOCELL
                                                                                                                                                                                                                                                                                                                                                                     Photocell Mounting Location
                                                                                                                                                                                                                                                    required on all installed conductors, with at least six inches of free conductor
                                                                                                                                                                                                                                                    movement demonstrated to the satisfaction of the Engineer.                                                       (E)=    Inside Service/Enclosure                                                                         Install conduit strap maximum 3 feet
                                                                                                                                                                                                                                                                                                                                                                          Mounted                                                                                             from box. 5 foot maximum spacing
                                                                                                                                                                                                                                                   12.Ensure all mounting hardware and installation details of services conform to utility                           (T)=    Top of pole                                                                                      between straps supporting conduit.
                                                                                                                                                                                                                                                    company specifications.                                                                                          (L)=    Luminaire mounted
                                                                                                                                                                                                                                                                                                                                                                     (N)=    None/No Photocell or
                                                                                                                                                                                                                                                   13.For all electrical service enclosures listed under Item 628 on the MPL, the UL 508                                  Lighting Contactor Required                                                                                                                                               Traffic
                                                                                                                                                                                                                                                    enclosure manufacturers will prepare and submit a schematic drawing unique to each                                                                                                                                                                                                             Operations
                                                                                                                                                                                                                                                    service. Before shipment to the job site, place the applicable laminated schematic                               Service Support Type                                                                                                                                                           Division
                                                                                                                                                                                                                                                    drawings and the laminated plan sheet showing the electrical service data chart                                                                                                                                                                                                                Standard
                                                                                                                                                                                                                                                                                                                                                                     GC= Granite concrete
                                                                                                                                                                                                                                                    used to build the enclosure in the enclosure's data pocket. The installing contractor
                                                                                                                                                                                                                                                                                                                                                                     OC= Other concrete
                                                                                                                                                                                                                                                    will copy and laminate the actual project plan sheets detailing all equipment and
                                                                                                                                                                                                                                                                                                                                                                     TP= Timber pole
                                                                                                                                                                                                                                                    branch circuits supplied by that service. The laminated plan sheets are to be placed
                                                                                                                                                                                                                                                                                                                                                                     SP= Steel pole
                                                                                                                                                                                                                                                    in the service enclosure's document pocket. Reduce 11 in. x 17 in. plan sheets to
                                                                                                                                                                                                                                                                                                                                                                     SF= Steel frame
                                                                                                                                                                                                                                                     8 • in. x 11 in. before laminating. If the installation differs from the plan
                                                                                                                                                                                                                                                    sheets, the installing contractor is to redline plan sheets before laminating.                                   OT= Pole by others or paid
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              ELECTRICAL DETAILS
                                                                                                                                                                                                                                                                                                                                                                       for separately
                                                                                                                                                                                                                                                   14.When providing an "Off The Shelf" Type D or Type T service, provide laminated plan                             EX= Existing pole                                                                                                       SERVICE NOTES & DATA
                                                                                                                                                                                                                                                    sheets detailing equipment and branch circuits supplied by that service. Reduce                                  TS= Service on traffic
                                                                                                                                                                                                                                                     11 in. x 17 in. plan sheets to 8 • in. x 11 in before laminating. Deliver these                                   signal pole
                                                                                                                                                                                                                                                    drawings before completion of the work to the Engineer, instead of placing in                                    PS= Pedestal Service
                                                                                                                                                                                                                                                    enclosure that has no door pocket.
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               ED(5)-14
                                                                                                                                                                                                                                                                                                                                                                     O=     Overhead Service Feed
                                                                                                                                                                                                                                                   15.Do not install conduit in the back wall of a service enclosure where it would                                                                                                                                                  FILE:      ed5-14.dgn       DN:   TxDOT    CK: TxDOT   DW:   TxDOT    CK: TxDOT
                                                                                                                                                                                                                                                                                                                                                                       from Utility
                                                                                                                                                                                                                                                    penetrate the equipment mounting panel inside the enclosure. Provide grounding                                                                                                                                                   C TxDOT    October 2014      CONT   SECT       JOB               HIGHWAY
                                                                                                                                                                                                                                                                                                                                                                     U=     Underground Service Feed
                                                                                                                                                                                                                                                    bushings on all metal conduits, and terminate bonding jumpers to grounding bus.                                                                                                                                                              REVISIONS
                                                                                                                                                                                                                                                                                                                                                                       from Utility
                                                                                                    DATE:
                                                                                                                                                                                        FILE:
                                                                                                                                                                                                                                                    Grounding bushings are not required when the end of the metal conduit is fitted
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  DIST             COUNTY                 SHEET NO.
                                                                                                                                                                                                                                                    with a conduit sealing hub or threaded boss, such as a meter base hub.
71E