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Task E Engine

This document outlines the tasks, procedures, and evaluation criteria for a competition to complete engine mechanical work on a Toyota Avanza engine. The task involves dismantling and assembling a piston, measuring cylinder bore and piston dimensions, and determining oil clearance. Competitors have 60 minutes to complete the task and will be evaluated on preparation, dismantling, measurement, and reassembly steps for a total possible score of 1000 points. Safety, following instructions, and properly documenting results are emphasized.

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Erwin Lastianto
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72 views3 pages

Task E Engine

This document outlines the tasks, procedures, and evaluation criteria for a competition to complete engine mechanical work on a Toyota Avanza engine. The task involves dismantling and assembling a piston, measuring cylinder bore and piston dimensions, and determining oil clearance. Competitors have 60 minutes to complete the task and will be evaluated on preparation, dismantling, measurement, and reassembly steps for a total possible score of 1000 points. Safety, following instructions, and properly documenting results are emphasized.

Uploaded by

Erwin Lastianto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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AUTOMOBILE TECHNOLOGY

Competitor Name Competitor No Task

ENGINE MECHANICAL

Familiarization Time
5 minutes
Task Duration
55 minutes
Total Time
60 minutes

Marking Summary

Possible
Section
Mark
1. Preparation ( PPE Used, Safety and Health Environment) 100

2. Dismantling Piston 100

3. Cylinder Bore and Piston Measurement 600

4. Assembling Piston 100

5. Assembling Timing Chain Cover 100


Task Total 1000

Remarks : Engine K3-VE TOYOTA AVANZA

LKS KOTA DEPOK 2017 1


You are required to

- Observe occupational health & safety standards


- Only ask necessary questions
- Not speak to the public while competing
- Comply with Experts instructions
- Ensure Competitor Number on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page

Engine Mechanical Task Instruction

1. Perform Dismantling a piston

2. Measure cylinder bore, piston and oil clearance of main journal. Fill the result
in the report sheet

3. Perform assembly piston

LKS KOTA DEPOK 2017 2


Report Sheet

ENGINE MECHANICAL
a) Piston

Description Specification Actual Serviceable Unserviceable


Piston Outer Diameter

b) Cylinder bore

Description Specification Actual Serviceable Unserviceable


No. 1 Cylinder inner diameter A1:
B1:
C1:
A2:
B2:
C2:

c) Measuring oil clearance main journal No1 with plastic gauge

Description Specification Actual Serviceable Unserviceable


Oil clearance Main journal
No.1

LKS KOTA DEPOK 2017 3

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