Product Specification

37582B

easYgen-3100XT/3200XT New Features

 Ethernet Connectivity
 AnalogManager
 Power Measurement Class 1
 Editable Screens
 Multiple interface ToolKit connectivity
 New face plate with dedicated buttons
 Drop-In replacement

 Standard paralleling ap-

plications for up to 32
generators in
Genset Control for Multiple Unit Operation  Peak shaving opera-
tion
DESCRIPTION
 Stand-by operation
Woodward raised the standard in genset paralleling control and power management system with the easYgen-
3000XT Series controllers. These controllers come with standardized software that is simple to configure, yet
 AMF (Automatic
easily customized for individual applications. Enhanced connectivity enables fast and secure interfacing to other Mains Failure) opera-
controls and communications systems while the improved hardware is a drop-in replacement for previous gen-
eration easYgen-3000 Series Controls.
tion
The easYgen-3000XT Series controllers operate gen-sets of all sizes and applications. These controllers in-  Emergency operation
clude specifically designed algorithms and logic to start, stop, control, and protect the genset, circuit breaker
and the utility, where applicable. It allows standardizing on a single, affordable genset controller for distributed  Import/Export opera-
power generation applications. The applications can range from single stand-alone emergency backup power
to parallel load sharing of multiple gen-sets in complex, segmented distribution systems with multiple utility
tion
feeds and tie breakers. Woodward's easYgen-3000XT Series paralleling genset controllers provide exceptional
versatility and value for OEM switchgear builders, generator packagers, and system integrators.  Islanded & Utility
parallel operation
The easYgen-3200XT is suitable for isolated operation of a single genset or load sharing of up to 32 gen-sets in
islanded and/or parallel operation with a single utility. It combines complete engine-generator control and pro-
tection with advanced, peer-to-peer paralleling functionality and innovative features in a robust, attractive, user-  Easy to set up and com-
friendly and all-in-one package. Its integrated LogicsManager™ and AnalogManager programmable logic func- mission
tionalities provide outstanding application flexibility and can often eliminate the need of an additional PLC con-
trol, yet can easily integrate with SCADA or PLC-based control systems where desired.
 Master or Slave control
The easYgen-3200XT also comes without a display in a rugged metal housing suitable for back panel installa- capability
tions. A sophisticated touch screen remote panel (RP-3000XT) complements it as operator control panel. A ver-
sion of easYgen-3200XT (easYgen-3200XT-P1-LT) is designed to operate down to -400 C for outdoor appli-
cations.  Complete engine, gener-
Easy-to-use software tools simplify configuring the easYgen-3000XT Series controllers while making it easy to
ator and utility protec-
customize the unit for specific applications. These tools include: tion
FlexAppTM – This feature provides the tools to easily configure the number of operated breakers: None, Gener-
ator Circuit Breaker (GCB), and Mains Circuit Breaker (MCB).  Open/Closed Transition
LogicsManagerTM & AnalogManagerTM (LM & AM) – Woodward's LM/AM enables to customize the operation
sequences and adapt them to specific needs. The LM/AM accomplishes this by handling a range of measuring  Five communication
values and internal states, which are combined logically with operators and programmable timers and can be ports: Ethernet, 2xCAN
cascaded through. This enables to create and/or modify control and relay functions.
(CANOpen and J1939),
FlexInTM – The analog inputs are configurable to operate with variable resistance sensors (0 to 2000 Ω), (0 to
1V) and/or 0 to 20 mA senders.
RS-485, USB
Flexible Outputs – Speed and voltage bias outputs are configurable to function with all speed governors and  Customizable logic, HMI
voltage regulators. The outputs can also be used as freely scalable outputs (e.g. for driving external meters).
screens, and alarms
FlexCANTM – Advanced network interfaces ensure unsurpassed control performance – from engine control up
to total plant operation. The easYgen-3000XT Series is capable of working with common industrial interfaces,
including Ethernet, CAN, USB, and RS-485. The multiple communication protocols permit the easYgen-3000XT  Dedicated low tempera-
Series controls to communicate with a vast majority of engine control units (ECUs), external I/O boards, and ture display variants
PLCs. Modbus TCP, CANopen, SAE J1939, and Modbus RTU are supported.
DynamicsLCDTM – The adaptive and interactive 5.7", 320x240 pixel sharp color graphical LCD display with soft  RoHS2 and marine
keys and a clear menu structure ensures intuitive user operation and navigation. Customizable screens provide
flexibility to program and visualize frequently used data at the press of a button. The face plate with special (ABS, LR) compliance
technology and illuminated buttons enhances the aesthetics and ergonomics of push button operation.
FEATURES
 Three-phase true RMS power sensing with Class I accuracy
 Operation modes: AUTO, STOP, MANUAL, and TEST modes accessible through face plate or discrete input
 Breaker control: Slip frequency/phase matching synchronization, open/close control, breaker monitoring
 Load transfer: open/closed transition, interchange, soft loading/unloading, Utility parallel
 Load share and device to device communication over Ethernet or CAN
 Remote control via interface (Modbus TCP, Modbus RTU) and via discrete/analog inputs for adjusting speed, frequency, voltage, power, reactive
power, and power factor set points
 Freely configurable PID controllers for various control purposes, such as heating circuit control (CHP applications), water level, fuel level, pressure
and/or other process values
 Direct support to several ECUs: Scania S6, MTU ADEC ECU7/8, Volvo EMS2 & EDC4, Deutz EMR2 & EMR3, MAN MFR/EDC7, SISU EEM,
Cummins and Woodward EGS02 ECU
 Field ECU support and additional I/O expansion board connectivity through sequencer files
 “System Update” function for removing or adding generator sets online
 Time/Date synchronization over Simple Network Time Protocol (SNTP)
 Cylinder head/exhaust temperature monitoring (Temperatures come from J1939 or CANopen devices)
 Woodward ToolKit™ software for flexible setup from a single connection to the network. The ToolKit can be accessed either via USB, or Ethernet
or CAN port.
 Multi-lingual capability: English, German, Spanish, French, Italian, Portuguese, Japanese, Chinese, Russian, Turkish, Polish, Slovakian, Finnish,
Swedish

SPECIFICATIONS
Power supply...........................................................12/24 VDC (8 to 40 VDC) Relay outputs .................................................................................... isolated
Intrinsic consumption ........................................ max. 14 W (LT: max.22W) Contact material ................................................................................... AgCdO
Ambient temperature (operation) ................ -20 to 70 °C (LT: -40 to 70 °C) Load (GP) ......................................................................... 2.00 AAC@250 VAC
Ambient temperature (storage) ........................ -30 to 80 °C / -22 to 176 °F 2.00 ADC@24 VDC / 0.36 ADC@125 VDC / 0.18 ADC@250 VDC
Ambient humidity....................................................... 95%, non-condensing Analog inputs (isolated) .........................................................freely scalable
Voltage (software configurable) ..................................................... ( /) Type .................................................... 0 to 1V / 0 to 2000 Ohms / 0 to 20 mA
100 Vac Rated (Vrated) ............................................ 69/120 VAC Resolution .............................................................................................. 16 Bit
Max. value (Vmax) ............................................ 86/150 VAC Analog outputs (isolated) ......................................................freely scalable
and 400 Vac Rated (Vrated) .......................................... 277/480 VAC Type ......................................................................... ± 10 V / ± 20 mA / PWM
Max. value (Vmax) .......................................... 346/600 VAC Insulation voltage (continuously, AVR out) ......................................... 300 VAC
Rated surge volt. (Vsurge) ....................................................4.0 kV Insulation voltage (continuously, Gov out) .......................................... 100 VAC
Accuracy ....................................................................................... Class 0.5 Resolution .............................................................................................. 12 Bit
Measurable alternator windings ... 3p-3w, 3p-4w, 3p-4w OD, 1p-2w, 1p-3w ± 10 V (scalable) ............................................................... internal resistance
Setting range ..................... primary ................................. 50 to 650,000 VAC ± 20 mA (scalable) ................................................ maximum load 500 Ohms
Linear measuring range .............................................................. 1.25×Vrated Housing Front panel flush mounting ...................................... Plastic housing
Measuring frequency............................................... 50/60 Hz (40 to 85 Hz) Dimensions WxHxD .......................................... 282 × 216 × 96 mm
High Impedance Input; Resistance per path ................................... 2.0 M Front cutout WxH .................................. 249 [+1.1] × 183 [+1.0] mm
Max. power consumption per path ................................................ < 0.15 W Connection ....................................................... screw/plug terminals 2.5 mm²
Current (Isolated, software configurable) Rated (Irated) ......... 1A or 5A Front.................................................................................... insulating surface
Linear measuring range ........................................................ Igen = 3.0×Irated Sealing Front .................................. IP66 (with screw fastening)
Imains/ground = 1.5×Irated Front .................................. IP54 (with clamp fastening)
Setting range .......................................................................... 1 to 32,000 A Back ...................................................................... IP20
Burden .......................................................................................... < 0.10 VA Weight .................................................................................... approx. 1,850 g
Rated short-time overcurrent (1 s) ..........................[1] 50×Irated, [5] 10×Irated Housing Back panel mounting ............. Powder Coated Sheet metal housing
Accuracy ...................................................................................... Class 0.5 Dimensions WxHxD .......................................... 250 × 227 × 50 mm
Power ......................................................................................................... Connection ....................................................... screw/plug terminals 2.5 mm²
Setting range ..........................................................0.5 to 99,999.9 kW/kvar Protection system ................................................................................... IP 20
Accuracy ....................................................................................... Class 1.0 Weight .................................................................................... approx. 2,150 g
Discrete inputs .............................................................................. isolated Disturbance test (CE) ............ tested according to applicable IEC standards
Input range ..............................................................12/24 VDC (8 to 40 VDC) Listings ...................................... CE, UL, EAC, VDE; pending: CSA, BDEW
Input resistance .............................................................. approx. 20 kOhms Marine (Pending) ........................ LR (Type Approval), ABS (Type Approval)
DIMENSIONS

Plastic housing for front panel mounting Metal housing for cabinet mounting

TERMINAL DIAGRAM

* * pin 61
easYgen-3100XT-P1: No connection
easYgen-3200XT-P1: Protective earth

RELATED PRODUCTS

 Engine Speed Control actiVgen (Product Specification # 03419): P/N 8440-2108

 Remote Panel RP-3000XT (Product Specification # 37592)
 ToolKit (Product Specification # 03366)
 I/O Expansion Board IKD1 (Product Specification # 37171)
 Load Share Gateway LSG (Product Specification # 37451)
 Electronic Pickup Unit EPU-100 (Product Specification # 37562)
 CANbus based Remote Annunciator (Product Specification # 37279): easYlite 100 P/N 8446-1023
 Power Generation Learning Module (Product Specification # 03412): P/N 8447-1012
 Profibus Gateway (Application Note # 37577): ESEPRO P/N 8445-1046
 Ethernet (Modbus/TCP) Gateway (Application Note # 37576): ESENET P/N 8445-1044
 CANbus to Fiber Optic Converters (Application Note # 37598):
DL-CAN P/N 8445-1049 and DL-CAN-R P/N 8445-1048
 Remote Access Gateway (with HMS Netbiter EasyConnect EC250 and EC350)
 Thermocouple Scanner (AXIOMATIC AXTC20)
 FEATURES OVERVIEW
CONTACT easYgen-3000XT Series
Model 3100XT 3200XT
North & Central America
Tel.: +1 970 962 7331
Package P1 P1 P1-LT
Measuring
 SalesPGD_NAandCA@woodward.com
Generator voltage (3-phase/4-wire)   
South America Generator current (3x true r.m.s.)   
Tel.: +55 19 3708 4800 Mains voltage (3-phase/4-wire)   
Mains or ground current (1x true r.m.s.; Mains or ground current selectable)   
 SalesPGD_SA@woodward.com
Busbar voltage (1-phase/2-wire)   
Europe Control
Tel. Stuttgart: +49 711 78954 510 Breaker control logic (open and closed transition) FlexAppTM 2 2 2
Tel. Kempen: +49 2152 145 331 Automatic, Manual, Stop, and test operating modes   
Single and multiple-unit operation   
 SalesPGD_EUROPE@woodward.com Mains parallel multiple-unit operation (up to 32 units)   
AMF (auto mains failure) and stand-by operation   
Middle East & Africa Critical mode operation   
Tel.: +971 2 6275185 GCB and MCB synchronization (slipping / phase matching)   
 SalesPGD_MEA@woodward.com Import / export control (kW and kvar)   
Load-dependent start/stop   
Russia n/f, V, P, Q, and PF control via analog input or interface   
Tel.: +7 812 319 3007 Load/var sharing for up to 32 gensets   
 SalesPGD_RUSSIA@woodward.com Freely configurable PID controllers 3 3 3
HMI
China Color Display with Softkey operation DynamicsLCDTM -  
Tel.: +86 512 8818 5515 Start/stop logic for diesel / gas engines   
 SalesPGD_CHINA@woodward.com Counters for operating hours / starts / maintenance / active/reactive energy   
Configuration via PC (serial connection and ToolKit software (included))   
India Event recorder entries with real time clock (battery backup) 300 300 300
Tel.: +91 124 4399 500 Operating Temperature -40 to 70 °C -20 to 70 °C -40 to 70 °C
 SalesPGD_INDIA@woodward.com Protection ANSI#
Generator: voltage / frequency 59 / 27 / 81O / 81U   
ASEAN & Oceania Generator: overload, reverse/reduced power 32 / 32R / 32F   
Tel.: +49 711 78954 510 Generator: Synch Check 25   
 SalesPGD_ASEAN@woodward.com Generator: unbalanced load 46   
Generator: instantaneous overcurrent 50   
www.woodward.com Generator: time-overcurrent (IEC 255 compliant) 51 / 51 V   
Generator: ground fault (measured ground current) 50G   
Subject to alterations, errors excepted. Generator: power factor 55   
Generator: rotation field   
Subject to technical modifications.
Engine: overspeed / underspeed 12 / 14   
This document is distributed for informa- Engine: speed / frequency mismatch   
tional purposes only. It is not to be con- Engine: D+ auxiliary excitation failure   
strued as creating or becoming part of Engine: Cylinder temperature   
any Woodward Company contractual or Mains: voltage / frequency / synch check 59 / 27 / 81O / 81U / 25   
warranty obligation unless expressly
stated in a written sales contract.
Mains: phase shift / rotation field / ROCOF (df/dt) 78   
I/Os
We appreciate your comments about the
Speed input: magnetic / switching; Pickup   
content of our publications. Please send
comments including the document num- Discrete alarm inputs (configurable) 12 (10) 12 (10) 12 (10)
ber below to Discrete outputs, configurable LogicsManagerTM max. 12 max. 12 max. 12
stgt-doc@woodward.com External discrete inputs / outputs via CANopen 32 / 32 32 / 32 32 / 32
Analog inputs #1, configurable FlexInTM 3 3 3
© Woodward Analog outputs: +/- 10V, +/- 20mA, PWM; configurable 2 2 2
External analog inputs / outputs via CANopen 16/4 16/4 16 / 4
All Rights Reserved Display and evaluation of J1939 analog values, “supported SPNs” 100 100 100
CAN bus communication interfaces #2 FlexCANTM 2 2 2
Ethernet Modbus TCP Slave interface 1 1 1
USB Serial interface 1 1 1
RS-485 Modbus RTU Slave interface 1 1 1
For more information contact:

Listings/Approvals
UL / cUL Listing (61010 ,6200), VDE, EAC   
CSA (USA and Canada), BDEW (Pending)   
LR & ABS Marine (Pending)   
CE Marked   
Part Numbers
Front panel mounting with display #3 - 8440-2082 8440-2083
Cabinet back mounting w/o display 8440-2081 - -
Spare connector kit 8923-2318 8923-2318 8923-2318
#1 selectable senders: VDO (0 to 180 Ohm, 0 to 5 bar), VDO (0 to 180 Ohm, 0 to 10 bar), VDO (0 to 380 Ohm, 40 to 120°C), VDO (0 to 380 Ohm, 50 to 150°C), Pt100, Pt1000,
resistive input (one- or two-pole, 2pt. linear or 9pt. user defined )
#2 CAN#2 freely selectable during configuration between CANopen or J1939; please feel free to request more information
#3 a screw and a clamp kit are delivered with the unit for fastening

37582B - 2016/04/Stuttgart