E 52 Series: Pegasus
E 52 Series: Pegasus
E 52 SERIES
4l^PEBASUS
^PEGASUS
From the library of: Superior Sewing Machine & Supply LLC
Stitch type 5CG 503 Stitch type 512 512
2 threads 4 threads
4
Stitch type 504 504 Stitch type 505 SOSl Stitch type 514 514
(iUs!>(c INTRODUCTION
E520i To the operators;
^ ^ 'J A''t T CT ^i -f o In this machine, you will find all the
features to assist you to enjoy easier
handling and faster sewing that will help
you increase your production.
IEL< f^i6[cf«LTv^ Read this book carefully before operating.
tt. To the mechanics;
This book contains some notes on the
maintenance of the machine, which will
be helpful to you in adjusting and repairing
^ L±ifSi-o the machine.
From the library of: Superior Sewing Machine & Supply LLC
TABLE OF CONTENTS
GENERAL INFORMATION Page — X
Standard dimensions 29
on adjustments 34-35 15 '1
30-31
16.l^*u^^i^:igcfM 34-35
PLEASE NOTE:
This booklet covers the C #11 ,ltM#-^7605897t:Jl?^<7)
machines (after the machine i >(1980^1
number 7605897) which are T<
manufactiired from February,
1980. Please refer to page
32-33.
From the library of: Superior Sewing Machine & Supply LLC
ORGANIZATION CHART
Diff. feed
Needle Chain
ratio Speed
Applications Machine type/spec. plate ing
(s.p.m.)
type land
min. max.
Mock-safety stitch.
Blindstitch hemming
E52-210/505-223- 2N " 1 : 0.7 1 : 2 8,000
or plain seaming.
Blindstitch hemming
E52-210C/505-223- " " 1 : 1 1 : 3
or plain seaming. "
Two thread
E52-211/503-223- 1 : 0.7 1 : 2 "
blindstitch hemming. " "
Serging on heavy
weight fabrics, E52-221 /504-365- 3N No " 1 : 2 7,000
e.g., jeans.
From the library of: Superior Sewing Machine & Supply LLC
Eizwmmmm
^ fj j:b
m ^/i± <5^ mmik
7> K ma
S ±
E52-130/504-263 II II II II
M&t/'xtTO
E52-131/514-353 II f+ II II 7,500
E52-131/512-353 II II II II II
Mm
E52-132/514-363 II 1: 1 1 : 3 II
E52-133/514-363 II II 1 : 0.7 1: 2 II
E52-134/504-233 2W it II II 8,000
xtM
E52-135/512-373 3W II II II 7,500
jife^m
E52-210C/505-223 II II 1 : 1 1 : 3 II
M±i&.
E52-211/503-223 II II 1 : 0.7 1 : 2 II
ti^im
f'—A<7)-f— 4iff
E52-221/504-365 3 N II 1 : 2 7,000
m
From the library of: Superior Sewing Machine & Supply LLC
RUN MACHINE AT
RECOMMENDED SPEED
1. Run new machine at a 20% less speed
than maximum for the first 4 weeks.
At the end of 4 weeks, original oil
should be drained out and replaced.
Thereafter the machine may be oper
ated at normal speed.
2. Keep enough amount of oil in the ma
chine; the top of Oil Level Indicator O
should be always between the two lines
of Oil Level Sight Window. See page
12.
3. While machine running, Oil Monitor©
is green, which shows the normal oil
circulation inside the machine. If Oil
Monitor © is red, something ex
traordinary may be caused in the oil
circulation; check the oil amount or
Oil Filter. See page 12.
4. Before starting machine for the first
time, or if machine is idle for more
than two weeks, manually lubricate
Needle Holder Guide Stud O, Upper
Looper Holder © and the oil hole ©.
The Oil Hole © requires daily lubrica
tion before morning start.
Fig. 1
iTh ^ (O)
1 CT)
1
From the library of: Superior Sewing Machine & Supply LLC
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From the library of: Superior Sewing Machine & Supply LLC
MACHINE INSTALLATION
Semi-submerged Installation
Install machine so that the top surface of 3. Set Waste Chutes O O and O as
Needle Plate is approximately 10cm shown.
above from Table top. See the illustration. 4. Put Cushion Rubbers O and 0 on
1. Use Spacers O 0 between Machine Rest Board 0 Set Machine on Board
Table and Rest Board as shown in ©, making sure the holes of Oil
Table 1. Reservoir fit the pins of Cushion
2. Fix Rest Board 0 rigidly under Rubbers O-
Machine Table.
Note: The table of the thickness of 45mm or more is recommended for E52. Using a
thin table may cause excess vibration/noise during sewing.
From the library of: Superior Sewing Machine & Supply LLC
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Tab.l
Thickness
205467=6. Omm
206337=1.6miii
-40-
R6.51UR
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Fully-submerged Installation
The parts kit for the fully-submerged Installation is available by option for E series
machines. Fig. B and C shows the completed installation with this kit.
Flg.B
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«imra:fi:«7)_h^ niBSt/cii, e-> ^)-xi ><7)^m
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Fig.C
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DRIVING MOTOR PULLEY AND THE TURNING DIRECTION OF
BELTING MACHINE PULLEY AND
Each machine should use a motor and BELTING Fig. 4
belt of the following specifications: The turning direction of Machine Pulley
1. Clutch motor: 3 phase, 2 pole, more is clockwise, seeing the machine from its
than 4CX) watts (1 /2HP). right side.
2. Belt: V belt. Type M. Set Motor so that the belt can be 2cm
3. Motor pulley: as shown in Table 2. bend inward when you press the middle
Machine Pulley Diameter is 55mm. of the belt lightly by finger.
Motor Pulley Diameter should be
measured at its outer diameter.
BELT GUARD AND EYE GUARD
Fig. 5,6
For safety, fit Belt Guard and Eye Guard
properly on the machine before you start
it for the first time.
Tab. 2 m2 Fig. 4
•i— f — ' U—
h K(I2I5.6)
• = 55inmT"-r,
• • y-u-[±, Tir-K(±, f^ScT)
TEct)^
'<;uh?:7/<-^t/'T'f ?y- K^IEL < Jf2
BK
From the library of: Superior Sewing Machine & Supply LLC
LUBRICATION
The oil was drained out from the machine To fill oil: Fig.7
when shipped. Fill Oil Reservoir with 1. Take out Screw O and pour fresh oil
factory supplied oil or equivalent before into Oil Reservoir (QOOc.c. capacity)
operating. Use recommended type oil until the head of Oil Level Indicator
only. Keep the enough amount of oil in reaches the upper line 'h' of Oil Level
the machine; the head of Oil Level Sight Window O
Indicator should be always between the 2. Re-place Screw O
two lines 'h' and '1' on Oil Level Sight
Window O. To drain oil: Fig.8
Change oil entirely at the end of 4 weeks 1. Remove the machine from its stand
from starting. After that, change oil and set it on a table.
every half a year. 2. Screw out Drain Plug O and drain oil.
3. Re-place Plug ©.
Lubricating oil
Use Mobil Velocite Oil No. 10 (ISO VG22) or
equivalent.
Fig. 7
O30kg-cm
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f-7';wcoftHtn3&»b = >
t ^ fi-o PMm<^ i/©^(i-r L -C t
Fig. 8
From the library of: Superior Sewing Machine & Supply13 LLC
SILICONEOILFORH.R.
Oil filter Fig. 9 DEVICE Fig. 10
Filter O should be kept clean. Lubrication Fill the Reservoir for H.R. Device with
oil is filtered and delivered to all frictional factory supplied Siliconeoil or equivalent.
surfaces. Clogging of this filter may cause The oiler containing 50c.c. Silicone oil is
lack of lubrication and accidental seizure supplied with the machine. Never use
of parts. Silicone oil for machine parts lubrication.
Check and clean Filter O when: the oil
amount is proper but Oil Monitor does To fill the Reservoir:
not change into green when starting the Open Cap O and pour silicone oil from
machine, the oil is dirty or contains foam, here.
or the oil jet is weak.
1. Remove Screws o and Cap O.
2. Take out Filter O. Check and clean it,
or replace it with a new one.
3. Re-place Cap 0 and Screws 0.
//X
&
30kg-cm
rom the library of: Superior Sewing Machine & Supply LLC
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Fig. 10
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NEEDLES REPLACING NEEDLES
Fig. 11,12
The type of the factory-set needle is 1. Loosen Screw O and remove old
Organ DCx27, Machines can also use needle.
other similar needles to DC x 27. This, 2. Insert a new needle into the needle
however, may require re-adjustments of hole as far as it will go.
Loopers and Needle Guards. 3. Tighten Screw O after making sure the
long groove on the needle is facing
you.
Note:
When loosening or tightening Screw O,
be careful to use Allen Wrench properly.
This is to avoid the screw hole of Screw
O from damaged.
Fig. 11
From the library of: Superior Sewing Machine & Supply LLC
16
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Fig. 12
1bkg-cm
1bkg-cm
From the library of: Superior Sewing Machine & Supply17 LLC
THREADING Fig. 13,14,15 REGULATING THREAD
TENSION Fig. 13,14,15
Thread your machine correctly as shown Changes of threads, seam width, stitch
in Fig. 13, 14, 15. Incorrect threading length, etc, require re-adjustment of
may cause thread breakage, skip stitches, thread tension.
or uneven stitch formation. Adjust individual thread tension as
follows:
To increase tension:
Turn Nut clockwise.
To decrease tension:
Turn Nut counter-clockwise.
Fig. 13
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Fig. 14
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PRESSER FOOT PRESSURE STITCH LENGTH ADJUSTMENT
Fig. 16 Fig. 17
Presser foot pressure should be as light as 1. While pressing Push Button turn
possible, while still sufficient to feed Handwheel until Button 9 drops in.
fabric and obtain proper stitch formation. 2. Turn Handwheel further for a desired
stitch length. Release Button #.
Thumb Screw O regulates the pressure of Table- 3 shows the relationship between
Presser Foot. the pulley scale setting and the movement
Turn nut O clockwise for more pressure, of Main Feed Dog. See page 22.
and turn it counter-clockwise for less The relationship between the pulley scale
pressure. setting and the stitch length varies accord
ing to such sewing conditions as fabric,
differential feed ratio, etc. Therefore,
re-adjustthe stitch length when the sewing
conditions have been changed.
Fig. 15
Fig. 16 Fig. 17
dMaicfhn.e freatido
of the amount of Main Feed Dog's move
ment to the amount of Differential Feed
Dog's movement. When th^ amount of
Main Feed Dog's movement is bigger than
that of Differential Feed Dog's move
ferential
for
feed
convenient
Tab. 4
Lever setting 1 2 3 4 5 6
on the scale
1 :1.3 -
1 ;0.7 1 :0.9 1 :1.1 1 : 1.3 -
m 1 :3 1 : 1 1 :1.5 1 :2 1 :2.5 1 :3 -
Fig. 18 Fig. 19
Fig. 20
©30kg-cm
©^25kg-cm
O
25kg-cm
From the library of: Superior Sewing Machine & Supply LLC
rtl<7)1^15 (020,21)
(020,21,22)
Fig. 21 Fig. 22
Upper knife
yy X
Needle plate
0.5 ~ 1.0mm top surface
W±ffi
O^ 1.0mm
I///////////A
Lower knife
yyy.
From the library of: Superior Sewing Machine & Supply25 LLC
CHANGING LOWER KNIFE KNIVES Fig. 26
Fig. 23, 24, 25
1. Loosen Screw O, push Lower Knife Knives must be kept sharp. Lower Knife
Holder 0 to the left, and lightly may be sharpened by use of a grinder
tightenScrew O. while making sure that the correct angle
2. Loosen Screw 0 for Lower Knife is maintained as shown in Fig. 26.
Clamp O and remove old Knife, Upper Knife may be sent to our distribu
3. Insert new knife under Clamp O. tors or return to us for resharpening since
Move Knife up or down until its it requires special grinding.
cutting edge is level with Needle Plate
top. See Fig. 25.
Tighten Screw ©.
4. Turn Handwheel so that the point 'a'
of Upper Knife is 0-1.0mm above from
Needle Plate top.
Loosen Screw O, then Holder 0 will
return to position.
5. Make sure Knives are in a perfect
alignment.
Tighten Screw O.
6. Check Knives cut sharp; insert a piece
of thread between Knives, turn
Handwheel and check the cutting of
Knives.
Fig. 23 Fig. 24
m
0 ~ 1.0mm
I/////////1
25kg-cm @ O ©30kg-cm
From the library of: Superior Sewing Machine & Supply LLC
(11123.24.25}
6. / 7.mi^mi3^shho
Upper knife
1:7 7.
Needle plate
0.5 ~ 1.0mm
top surface
201127
I'l-f/jt.l-.ifii
J5'
Lower knife
T7 7.
202295
L t Lfz-h
ro/ci
• a >60111^^ L-C <
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From the library of: Superior Sewing Machine & Supply29 LLC
it^iii';o
±y x^<Tfc,^.co t ^. m'ik-n^lkx/l.
T:^[^(7)^^$:[gl 1 CO J: 9
'e 20mm
SiSff^^C j: -c^') •)
48.5mm qT^
i1"o
i^aji^^504 • 512 • SHajli-g-lis
T(©ffllJ )C ^ ff-C^») #lt T <
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©lic:^
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aS7&^'A7{C^») tto
liB?^^503 « 505<7)ii'^(ix S:i± (©
ffiij) {c^{f-c^»)#tti:<
m) fl-:^ji0-®{i. ©:^[B]{c^-y:^
^tto 039mm
a : 15 ~ 16mm
'). 2 niiD©:^[fi]
tto
iiiJI^5^504 « 505 «514(7)J®'g'. 2it>'503 eaJK^504 • 505 • 512 • 514<Z)«-g-(i,
<fX\ 8mmJU±<7) E{c^ t)ftlt-C </•::'$
H S JK^503(7)ia-^(i XD (::fi») fttt X <
lia}^^512 • 503(^|g5UixSa'503<7)if ^ ^ O
> ^'X\ mU^ ^*"'2.
t±. C{cflx»)#lt-C<
A(c
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b : 48.5mm
Tab. 2.
Needle thread Symbol Stitch type
control parts in Fig. 1 503 504 505 512 514
Tab. 3
Upper looper
thread takeup 0 c 15 — 16mm 15— 16mm 15— 16mm 15 — 16mm 15— 16mm
Lower looper
thread takeup 0 d 6 —7mm 6 — 7mm 6 —7mm 10— 11mm 6 — 7mm
Upper looper
thread guide 0 B B B C B
Lower looper
thread guide
0 D E E E E
(Dtt<7)S?
t ^ j : ' ) mi-tm
10.8~11.0mm'
t , ;u—'<•
-i:$f-coi:iKlil]o24^^i-
^ 0~ 0.05mm
From34the
Notelibrary
1) The leftof: Superior
Needle Sewing
in case of 2-needle machines.Machine & Supply LLC
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(5);i/-/<-; (Z)tti:8tS(89)a)Ktra
t^<r) T /u—7b<lt4'.C.-c7) t ^.
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0.1 ~ 0.2mm
0.5mm
0.2mm "v
(9)}fxS'J»
X t ^J:') t X
1.0mm
CO
to
to
ai
to'
134 II II 4.5-5.0
135 10.8-11.0 3.6-3.8 5.5-5.8
136 9.9-10.1 3.8-4.0 4.5-5.0
137 II II 5.3-5.8
140 10.8-11.0 3.6-3.8 5.5-5.8
210 9.9-10.1 3.8-4.0 4.5-5.0
210C II II II
211 II II II
220 II II II
242 II II II
From the library of: Superior Sewing Machine & Supply LLC