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E 52 Series: Pegasus

reparacion de maquina pegasus

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100% found this document useful (1 vote)
399 views40 pages

E 52 Series: Pegasus

reparacion de maquina pegasus

Uploaded by

francisco
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 40

INSTRUCTION Cat. No.

8098 February, 1981

E 52 SERIES

4l^PEBASUS

^PEGASUS
From the library of: Superior Sewing Machine & Supply LLC
Stitch type 5CG 503 Stitch type 512 512

2 threads 4 threads
4
Stitch type 504 504 Stitch type 505 SOSl Stitch type 514 514

3 threads 3 threads 4 threads


3 4

(iUs!>(c INTRODUCTION
E520i To the operators;
^ ^ 'J A''t T CT ^i -f o In this machine, you will find all the
features to assist you to enjoy easier
handling and faster sewing that will help
you increase your production.
IEL< f^i6[cf«LTv^ Read this book carefully before operating.
tt. To the mechanics;
This book contains some notes on the
maintenance of the machine, which will
be helpful to you in adjusting and repairing
^ L±ifSi-o the machine.
From the library of: Superior Sewing Machine & Supply LLC
TABLE OF CONTENTS
GENERAL INFORMATION Page — X

Organization chart 2 mmiSLVtn 3


Run machine at recommended speed 4 -i&mm 4-15
Machine installation 6-9
5
Semi-submerged installation 6
i 6-9
Fully-submerged installation 8
I .i>> 7.9
Driving motor pulley and belting 10
2 —y-'j-AlXZ-i 11
The turning direction of machine 10
3. = h<7)
Belt guard and eye guard 10
Lubrication 12-15 tIM') 11
To fill oil 12 4 h fj ^ T T "ff— K 11
To drain oil 12 12--15
Oil filter 14 13
Silicone oil for H.R. device 14 13
3 13
OPERATORS' INSTRUCTION 16-28
4 Mm<r)Li)^fz 13
Needles 16 5.7^ 15
Replacing needles 16
6 'i 7>?i!i 15
Threading 18-20
16--29
Regulating thread tension 18
Presser foot pressure 20 1 .imn 17
Stitch length adjustment 20 17
Adjusting differential feed ratio 22 18--20
Regulating seam width 24 4 .T > 3 19
Changing upper knife 24 21
Changing lower knife 26 21
Knives 26 23
Chaining thread 28
8 ') itJc7)J^0n 25
How to clean your machine 28
9 .±y 25
Daily maintenance 28
28 10.T^ 27
Before morning start
11. X X.C7)<i}f 27
After close of work 28
Needle thread control 32 12.???^lUov^r 29
Looper thread control 33 13.f.(l 29

Standard dimensions 29
on adjustments 34-35 15 '1
30-31
16.l^*u^^i^:igcfM 34-35

PLEASE NOTE:
This booklet covers the C #11 ,ltM#-^7605897t:Jl?^<7)
machines (after the machine i >(1980^1
number 7605897) which are T<
manufactiired from February,
1980. Please refer to page
32-33.

From the library of: Superior Sewing Machine & Supply LLC
ORGANIZATION CHART

Diff. feed
Needle Chain
ratio Speed
Applications Machine type/spec. plate ing
(s.p.m.)
type land
min. max.

Seaming knitwear. E52-130/504-253- 3N Yes 1 : 0.7 1 : 2 8,000

General plain seaming E52-130/504-263- it


No " " "

Two needle seaming


E52-131/514-353- li
Yes "
it
7,500
on underwear.

Two needle seaming.


E52-131/512-353- ti
" " " "

Mock-safety stitch.

Two needle seaming


E52-132/514-363- ti
No 1 : 1 1 : 3 "
on knitwear.

Two needle seaming


E52-133/514-363- it
" 1 ; 0.7 1 : 2 "
on underwear.

Seaming knitwear. E52-134/504-233- 2W Yes " " 8,000

Two needle seaming


E52-135/512-373- 3W " " " 7,500
on woven fabrics

Two needle seaming


E52-140/514-385- " No 1 : 1 1 : 3 7,000
on bulky knitwear

Blindstitch hemming
E52-210/505-223- 2N " 1 : 0.7 1 : 2 8,000
or plain seaming.

Blindstitch hemming
E52-210C/505-223- " " 1 : 1 1 : 3
or plain seaming. "

Two thread
E52-211/503-223- 1 : 0.7 1 : 2 "
blindstitch hemming. " "

Serging E52-220/503-233- 2W Yes " 1 : 1.3 7,500

Serging on heavy
weight fabrics, E52-221 /504-365- 3N No " 1 : 2 7,000
e.g., jeans.

From the library of: Superior Sewing Machine & Supply LLC
Eizwmmmm

^ fj j:b
m ^/i± <5^ mmik
7> K ma
S ±

E52-130/504-253 3 N 1 : 0.7 1:2 8,000


xrmm

E52-130/504-263 II II II II
M&t/'xtTO

E52-131/514-353 II f+ II II 7,500

E52-131/512-353 II II II II II
Mm

E52-132/514-363 II 1: 1 1 : 3 II

E52-133/514-363 II II 1 : 0.7 1: 2 II

E52-134/504-233 2W it II II 8,000
xtM

E52-135/512-373 3W II II II 7,500
jife^m

(^iSJ|^) <7) Ant


E52-140/514-385 II 1 : 1 1 : 3 7,000
imm

E52-210/505-223 2 N II 1 : 0.7 1 : 2 8,000

E52-210C/505-223 II II 1 : 1 1 : 3 II

M±i&.
E52-211/503-223 II II 1 : 0.7 1 : 2 II

ti^im

E52-220/503-233 2 W it II 1 : 1.3 7,500


•^-i^>'rm

f'—A<7)-f— 4iff
E52-221/504-365 3 N II 1 : 2 7,000
m

From the library of: Superior Sewing Machine & Supply LLC
RUN MACHINE AT
RECOMMENDED SPEED
1. Run new machine at a 20% less speed
than maximum for the first 4 weeks.
At the end of 4 weeks, original oil
should be drained out and replaced.
Thereafter the machine may be oper
ated at normal speed.
2. Keep enough amount of oil in the ma
chine; the top of Oil Level Indicator O
should be always between the two lines
of Oil Level Sight Window. See page
12.
3. While machine running, Oil Monitor©
is green, which shows the normal oil
circulation inside the machine. If Oil
Monitor © is red, something ex
traordinary may be caused in the oil
circulation; check the oil amount or
Oil Filter. See page 12.
4. Before starting machine for the first
time, or if machine is idle for more
than two weeks, manually lubricate
Needle Holder Guide Stud O, Upper
Looper Holder © and the oil hole ©.
The Oil Hole © requires daily lubrica
tion before morning start.

Fig. 1

iTh ^ (O)

1 CT)
1

From the library of: Superior Sewing Machine & Supply LLC
5. = > i>

3 K#M) X0 mo%^tlx
v^„

1^)1 JE^<r>mU^Xis —a©(-. 2 ~ Sr^TorSMLTzirft


^^fo-C< tais. ^0 S x>
2A^1 xn^^M'ik. 'iL^tt ^ f\^^<><r> 10 10^

3. ~ X >c7)?t{iMli, ^
^•5fe^iS?r 2 X ^

i.i'>>^mu^. •m'lE'ifi^j.-mm^i

u=a*')^to

From the library of: Superior Sewing Machine & Supply LLC
MACHINE INSTALLATION
Semi-submerged Installation
Install machine so that the top surface of 3. Set Waste Chutes O O and O as
Needle Plate is approximately 10cm shown.
above from Table top. See the illustration. 4. Put Cushion Rubbers O and 0 on
1. Use Spacers O 0 between Machine Rest Board 0 Set Machine on Board
Table and Rest Board as shown in ©, making sure the holes of Oil
Table 1. Reservoir fit the pins of Cushion
2. Fix Rest Board 0 rigidly under Rubbers O-
Machine Table.

Note: The table of the thickness of 45mm or more is recommended for E52. Using a
thin table may cause excess vibration/noise during sewing.

Needle Machine table


plate CQ T—7';u
top surface
Cushion
Machine table
rubber
T —

Machine rest board

From the library of: Superior Sewing Machine & Supply LLC
3.-W^x^O^ y^-YO. ©^JOi#{t
ho
±MtX\ mOmiZ^h-^tto 4. $ v>^g#ia®lc:J'vx3 >3i'aO>©
m^^mix i i^y^iEi < jgjtitT < ^<x>±.i,z i y y (o
• Z(7)t ^ ^ y y 3 y xj^Qcotr> ^,
mi^^m 14 t° >/^{cMillie AfL
1.^l^#ML-C, = x>T-7';uc7)Jf
O. ©<7)|a'^^i- • E-y')-X= yynm^Mxifztb. i
yyr-y'Jia^ Jf^$45mmJU±<^ t
2. i '>yT-yjuiz = y
^tl>o

Tab.l

Thickness of 38mra f-7;K7)


38~40mm 40~-42inn 42~44inm 44~46inm 46 —48mm 48~50mni
Machine Table or less JUT

Spacers 205467(2) 205467(2) 205467(1) 205467(1)


205467(3) 205467(2) 205467(1)
(pcs. required) 206337(2) 206337(1) 206337(2) 206337(1)

Thickness

205467=6. Omm
206337=1.6miii

-40-

R6.51UR

From the library of: Superior Sewing Machine & Supply LLC
Fully-submerged Installation

The parts kit for the fully-submerged Installation is available by option for E series
machines. Fig. B and C shows the completed installation with this kit.

Flg.B

From the library of: Superior Sewing Machine & Supply LLC
E X u -X = X > t L x ^ n t t o ^'itm^miit^<'m
«imra:fi:«7)_h^ niBSt/cii, e-> ^)-xi ><7)^m
L L T V> J to

Fig.C

From the library of: Superior Sewing Machine & Supply LLC
DRIVING MOTOR PULLEY AND THE TURNING DIRECTION OF
BELTING MACHINE PULLEY AND
Each machine should use a motor and BELTING Fig. 4
belt of the following specifications: The turning direction of Machine Pulley
1. Clutch motor: 3 phase, 2 pole, more is clockwise, seeing the machine from its
than 4CX) watts (1 /2HP). right side.
2. Belt: V belt. Type M. Set Motor so that the belt can be 2cm
3. Motor pulley: as shown in Table 2. bend inward when you press the middle
Machine Pulley Diameter is 55mm. of the belt lightly by finger.
Motor Pulley Diameter should be
measured at its outer diameter.
BELT GUARD AND EYE GUARD
Fig. 5,6
For safety, fit Belt Guard and Eye Guard
properly on the machine before you start
it for the first time.

Tab. 2 m2 Fig. 4
•i— f — ' U—

Machine speed Motor pulley diameter (mm)


(s.p.m.) 60Hz 50Hz
6,000 95 115
6,500 105 125
Appr.
7,000 110 135
7,500 120 145
8,000 130 155

From10the library of: Superior Sewing Machine & Supply LLC


^ v><7)ii]fe:^ifiii:'^;u h(7)5SiM^/;
([S]4)
^-li, 2®400W[^ii^y-v^ : x>t7)EIfe:^rnlli, 7°-'j-fi|ii^'.^M
-r, ^[aort.
'<;uhU, M®V-<;uh ?rrl£ffl<
=v>[a]K|{[t.
(ns) rmcr>^<r>m

h K(I2I5.6)
• = 55inmT"-r,
• • y-u-[±, Tir-K(±, f^ScT)
TEct)^
'<;uh?:7/<-^t/'T'f ?y- K^IEL < Jf2

BK

From the library of: Superior Sewing Machine & Supply LLC
LUBRICATION

The oil was drained out from the machine To fill oil: Fig.7
when shipped. Fill Oil Reservoir with 1. Take out Screw O and pour fresh oil
factory supplied oil or equivalent before into Oil Reservoir (QOOc.c. capacity)
operating. Use recommended type oil until the head of Oil Level Indicator
only. Keep the enough amount of oil in reaches the upper line 'h' of Oil Level
the machine; the head of Oil Level Sight Window O
Indicator should be always between the 2. Re-place Screw O
two lines 'h' and '1' on Oil Level Sight
Window O. To drain oil: Fig.8
Change oil entirely at the end of 4 weeks 1. Remove the machine from its stand
from starting. After that, change oil and set it on a table.
every half a year. 2. Screw out Drain Plug O and drain oil.
3. Re-place Plug ©.

Lubricating oil
Use Mobil Velocite Oil No. 10 (ISO VG22) or
equivalent.

Fig. 7
O30kg-cm

From12the library of: Superior Sewing Machine & Supply LLC


;4<7)^a^a(I217)
>'W'NalO(ISO 3}-^ >'i.r-x0c7)ig^>^h t«li. >i>
VG22)ttz\t^iXtW\^<nh<7^^ii\t^^
<7)±PHtTiS^^L-Cv^^to
±.<^mh J: ') ^< A
^(7)|g^-C'U t t'i^T
</'j:'$v^ 900cjc.co?|}i7!)^'(j:v> t) S 1"o
^ ;ur- X0c7)_h(7)|^ h t T'xn-c < tl
^ *'•*0 e(ci5o'v^ri'/ji#(±, -f-Slc^l-^L
^|± I:i6-C7&^ b 1 ^ ^ t , ^ C7) -c, yur-->'<7)2^<7)i^6orf,i(c

^?6<7) L A^/cda 8)
f-7';wcoftHtn3&»b = >
t ^ fi-o PMm<^ i/©^(i-r L -C t

Fig. 8

From the library of: Superior Sewing Machine & Supply13 LLC
SILICONEOILFORH.R.
Oil filter Fig. 9 DEVICE Fig. 10
Filter O should be kept clean. Lubrication Fill the Reservoir for H.R. Device with
oil is filtered and delivered to all frictional factory supplied Siliconeoil or equivalent.
surfaces. Clogging of this filter may cause The oiler containing 50c.c. Silicone oil is
lack of lubrication and accidental seizure supplied with the machine. Never use
of parts. Silicone oil for machine parts lubrication.
Check and clean Filter O when: the oil
amount is proper but Oil Monitor does To fill the Reservoir:
not change into green when starting the Open Cap O and pour silicone oil from
machine, the oil is dirty or contains foam, here.
or the oil jet is weak.
1. Remove Screws o and Cap O.
2. Take out Filter O. Check and clean it,
or replace it with a new one.
3. Re-place Cap 0 and Screws 0.

Specification of the recommended type oil


Brand "A" Brand "B"
100®F
Kinematic 19.0 14.6
37.8®C
Viscosity
210°F
(centistokes) 4.0 3.6
98.9® C
Viscosity Index
124 143

//X

&
30kg-cm

rom the library of: Superior Sewing Machine & Supply LLC
7 ^ 2.7 ^
i X> S (J; > 7 ^ )V9 —
Sto ^^7)
f^titzmiiy ^ 3.7^ ;u^-0^^ii')
b-f, =X ») jA^ n,
^ ^ ^ I ^ |2 ^ L
HR^Mffl :> 'j • >>6 (010)
tt.
:k<r>J:')^j::^m<r>t^U. z'^M E52lf^iOx I) ^lymii^F-myHRXm
M) $r 50cx.A^
(I, :t^ t57&^'= -^ylzitMt LXif^^X^^ti'o
^feA'{croTv>^o m'x^x^-ho z
'£«-f 7^ ;u:?-co.^.^^ HR|SI®(7)$&>4(01O)
^tT-o X < xij=j>:J'>7 (#m;8cc) coMO^I
ifX$^'/^lX< fz'^v^o
cr>.mtfzimm^ix<fz^\'\

1.±^-> X © ^ • ) , ^©IrH't'o

Fig. 10

From the library of: Superior Sewing Machine & Supply LLC
NEEDLES REPLACING NEEDLES
Fig. 11,12
The type of the factory-set needle is 1. Loosen Screw O and remove old
Organ DCx27, Machines can also use needle.
other similar needles to DC x 27. This, 2. Insert a new needle into the needle
however, may require re-adjustments of hole as far as it will go.
Loopers and Needle Guards. 3. Tighten Screw O after making sure the
long groove on the needle is facing
you.

Note:
When loosening or tightening Screw O,
be careful to use Allen Wrench properly.
This is to avoid the screw hole of Screw
O from damaged.

Fig. 11

From the library of: Superior Sewing Machine & Supply LLC
16
;U7:?'>DCX274f^'«Li1-o i 7'^) i > > cr)1fli\\1j\"]iz\n]
ItT, iEL<irz')f^-ltX</^'$v>,
•f-S) 2 <!: IT'# ^i"o 0t.il: T> ^'O ^ I'iJ ^nhfz^) . $i15-ftlt tz •) t
i>t^li. A ^ il't ^ 4- V>J:
"7 » t° > U > "f" ^ A^^'/v{-7U.^(-j'i'jAA
t'<

1. Jt.ll: i-'O^ I-J) -i) i^Jt -2> o

Fig. 12

1bkg-cm

1bkg-cm

From the library of: Superior Sewing Machine & Supply17 LLC
THREADING Fig. 13,14,15 REGULATING THREAD
TENSION Fig. 13,14,15
Thread your machine correctly as shown Changes of threads, seam width, stitch
in Fig. 13, 14, 15. Incorrect threading length, etc, require re-adjustment of
may cause thread breakage, skip stitches, thread tension.
or uneven stitch formation. Adjust individual thread tension as
follows:
To increase tension:
Turn Nut clockwise.
To decrease tension:
Turn Nut counter-clockwise.

Fig. 13
Ja.l-.coJ-iifMi. 3 ' j . A ^ Ji L T < ts

Pass 'A' when stretch threads are used.


Also, pass 'A' when non-stretch threads are used with
the stitch length longer than 2.8mm.

Stitch type 503


503

From18the library of: Superior Sewing Machine & Supply LLC


^<7)3iL3&\/i(Ell3,14.I5) (013,14.15)

tt/.
'), li±oy:;55i.rHC7),aii'tui»!^^i?Li
to s^t-t v h-ei»Li: <
{ciEL<iifiL'C< zcni^^Y. •> 3 >f}<i^h'M<
X. J: ilCiDJ
t ilii' a S to

Fig. 14

Stitch type 504 and 505


504,505

From the library of: Superior Sewing Machine & Supply LLC
PRESSER FOOT PRESSURE STITCH LENGTH ADJUSTMENT
Fig. 16 Fig. 17
Presser foot pressure should be as light as 1. While pressing Push Button turn
possible, while still sufficient to feed Handwheel until Button 9 drops in.
fabric and obtain proper stitch formation. 2. Turn Handwheel further for a desired
stitch length. Release Button #.
Thumb Screw O regulates the pressure of Table- 3 shows the relationship between
Presser Foot. the pulley scale setting and the movement
Turn nut O clockwise for more pressure, of Main Feed Dog. See page 22.
and turn it counter-clockwise for less The relationship between the pulley scale
pressure. setting and the stitch length varies accord
ing to such sewing conditions as fabric,
differential feed ratio, etc. Therefore,
re-adjustthe stitch length when the sewing
conditions have been changed.

Fig. 15

Stitch type 512 and 514


\m^ 512,514

From20the library of: Superior Sewing Machine & Supply LLC


comma. lej L -r 2.x ^ >0^ —C^ L JA/u
-7"-u-^iu)L-r. mtsmu
L1$@/im•riGi'fl
• -^-3 (±, kkkmi}i:t{2zam^yw^^
*'''0
i ;Ei§ U \iijco7£>M w; t c7)|}y ^ >j< L X
mu-B:^0mmm\7)
• 4j^t!lc7)MM^. yW}}(0^-a/)XzKi: t \
mm^m mi'\^comta J: o -c. -r- 'j - H
l.Xv -> >0^n< MS i i!^ @i:i ^ i: comma 'Scit L ^ -r o
-r— ij — ^ lai-o -r y iy i Miffl ^n-(^'Sci\:a tt b tl M ^ com
zwmi\x>m^m$x-ro i5i} ^ L-C < A:'V V,

RELATIONSHIP BETWEEN PULLEY SCALE


SETTING AND THE MOVEMENT OF MAIN
FEED DOG
Tab. 3 ^3
Max. diff. Pulley scale x— 'J —Fi
Type of i y ><0
ratio
machine 9 \ X 1 2 3 4 5
i^±mit 6 7
1 ; 2 Seaming 1mm 1.5mm 2mm 2.5mm 3mm 3.5mm 3.8mm
1:3 Shirring 0.7mm 1mm 1.4mm 1.7mm 2mm 2.3mm 2.5mm
1 : 1.3 Serging X-y>r 1.6mm 2.3mm 3.1mm 3.9mm 4.7mm 5.4mm 5.9mm
1 : 4 Special 0.6mm 0.9mm 1.2mm 1.5mm 1.8mm 2.1mm -

Fig. 16 Fig. 17

From the library of: Superior Sewing Machine & Supply


21
LLC
ADJUSTING DIFFERENTIAL
FEED RATIO Fig. 18,19
The differential feed ratio means the ratio Note: 1. Generally, the maximum dif

dMaicfhn.e freatido
of the amount of Main Feed Dog's move
ment to the amount of Differential Feed
Dog's movement. When th^ amount of
Main Feed Dog's movement is bigger than
that of Differential Feed Dog's move
ferential
for
feed
convenient

ratio in the machine.


ratio
to
the adjustable range of the

2. The 1 : 3 ratio machine can


is used
represent

ment, the fabric is stretched in stitching. shrink the fabric much.


In reverse, the fabric is shrinked. 3. In the 1 : 2 ratio machine, the
Adjust the differential feed ratio according ratio is approximately 1 : 1
to the fabrics and the operation. when the top surface of Lever
1. Open Cloth Plate. Loosen Nut O. 0 is set on the scale 2 of
2. Turn Screw 0 clockwise if necessary Plate O.
to stretch more. Setting Lever 0 upper than
Turn Screw 0 counter-clockwise if the scale 2 makes the fabric
necessary to shrink more. stretched; adjustable up to
3. Tighten Nut O after adjustment. Shut 1 : 0.7.
Cloth Plate. 4. Table 4 shows the relationship
of the differential feed ratio
and the set position of Lever
0

Tab. 4

Lever setting 1 2 3 4 5 6
on the scale

1 :1.3 -
1 ;0.7 1 :0.9 1 :1.1 1 : 1.3 -

1 :2 1 :0.7 1 :1 1 : 1.4 1 :1.7 1:2 -

m 1 :3 1 : 1 1 :1.5 1 :2 1 :2.5 1 :3 -

1 :4 1 : 1.1 1 : 1.6 1 :2.3 1 :2.8 1 :3.3 1 :4

From22the library of: Superior Sewing Machine & Supply LLC


^i!il:b<7)iSg5(iiii8.i9)

mbit tli. 'i m t


(y^kkkmbit^Wiltt.
L, 'J U ^ (t ^ , • ^:#J:tl : 3<7)=x>(i, l3I.Ii')^A-
^ < Misuse ^1-0
• 1 : 2<r)i->>li. ,j)i]fi|j u ^<-
n,VM(^r.mzIt t. myjm}j}t H 'iiS 2 <y){mx\ mm
lt^< 1 : lizK^ntt. z(r>mitX ')
mm ^ ^ ^ X'.k(- -b ••>' h 1" ^
'). iti-:A:(i 1 : 0.7-C't„
1. 7.7°U- b -h vhO^l'JJ • mm^^t t ®c7)-t: ••/ }• fii/M?i: t <7)m]
o k4 xiTo
2.imry-^ loit t mutij-k
^ < 4 - , hiz 01-1 <
Kx^) i t c

Fig. 18 Fig. 19

From the library of: Superior Sewing Machine & Supply


23 LLC
REGULATING SEAM WIDTH CHANGING UPPER KNIFE
Fig. 20, 21 Fig. 20, 21,22
1.Turn Handwheel until Upper Knife is 1. Loosen Screw O, push Lower Knife
lowest. Holder 0 to the left and lightly
2. Loosen Screw O, push Lower Knife tighten Screw O.
Holder 0 to the left and lightly 2. Remove Screw © and Upper Knife.
tighten Screw O 3. Tentatively set new Upper Knife with
3. Loosen Screw 0 and move Upper Screw ©.
Knife Clamp O to the right or left 4. Turn Handwheel until Upper Knife
until a desired seam width is obtained. Lever © is lowest.
Tighten Screw ©. Move Upper Knife up or down and
4. Turn Handwheel so that the point 'a' adjust the overlap to 0.5-1.0mm.
of Knife is 0-1.0mm above from Tighten Screw ©.
Needle Plate top. Loosen Screw O. 5. Turn Handwheel so that the point 'a' of
then Holder 0 will return to position. Knife is 0-1.0mm above from Needle
5. Make sure Knives are in a perfect Plate top.
alignment. Tighten Screw O- Loosen Screw O, then Holder 0 will
6. Check Knives cut sharply; insert a piece return to position.
of thread between Knives, turn Hand- 6. Make sure Knives are in a perfect
wheel and check the cutting of Knives. alignment.
Note: Needle Plates for various seam Tighten Screw O.
widths are available. Best results 7. Check Knives cut sharp; insert a piece
are obtained with use of the of thread between Knives, turn
proper size Needle Plate for seam Handwheel and check the cutting of
width required. Knives.

Fig. 20
©30kg-cm
©^25kg-cm

O
25kg-cm

From the library of: Superior Sewing Machine & Supply LLC
rtl<7)1^15 (020,21)
(020,21,22)

MiiZ'^-\t^ il".^•> XO$rfliilJii't"-I)o


2. ') , [•./
3.rrL«'^ii/ i\A^i^0X'ifi
il:46i--&„
4.r-')-^|u]L-r, li/
i T'$ (t\ Jr. y :^ <!: T y X 7:?«'22[aco
4.-7°—'J — •SrHlLT, 21E160 J:-3 ic, _h J: J 0.5 •— 1. 0mm;!;' rt J fAiS 1- _h y
y XOa.^.Tb'i^^mS-LiaS-C, 0-1.0
mnitc 5.r-')-^||i|L-C. 21|5]<7)J: 9 ii
5.^<^^f±tlX'_t^ X i T / X7b<h° y ') y CO a .'1:/}^ ^ 3 Ij/JiJrifti ^X\ 0-1.0
ti^tfzZ t Jh^-^x mraU-n-io-ti:X» ih J"-* xO^'^1' •5> o
6.^<^-i±ijX' \-.y t y y XT^^'h' y 9 j
6. / t^LtzZt^m-h^shXt^^. ih=f^x
• / ±T^xc7Df{U
iz^.^xtl. -r-') -^HI L T, 7. /
XA-Xlc-Ijon-S)^ i < fZ
? *'^o
• E52ff^{3{i, 7&»;1>>'') rl^(-E£;b/,;^->''
y^»_.y;^^^ ») ^-^^ rt]^:A:rtiu

—y t^C.ikLX < A:*$

Fig. 21 Fig. 22

Upper knife
yy X

Needle plate
0.5 ~ 1.0mm top surface
W±ffi
O^ 1.0mm

I///////////A

Lower knife
yyy.

From the library of: Superior Sewing Machine & Supply25 LLC
CHANGING LOWER KNIFE KNIVES Fig. 26
Fig. 23, 24, 25
1. Loosen Screw O, push Lower Knife Knives must be kept sharp. Lower Knife
Holder 0 to the left, and lightly may be sharpened by use of a grinder
tightenScrew O. while making sure that the correct angle
2. Loosen Screw 0 for Lower Knife is maintained as shown in Fig. 26.
Clamp O and remove old Knife, Upper Knife may be sent to our distribu
3. Insert new knife under Clamp O. tors or return to us for resharpening since
Move Knife up or down until its it requires special grinding.
cutting edge is level with Needle Plate
top. See Fig. 25.
Tighten Screw ©.
4. Turn Handwheel so that the point 'a'
of Upper Knife is 0-1.0mm above from
Needle Plate top.
Loosen Screw O, then Holder 0 will
return to position.
5. Make sure Knives are in a perfect
alignment.
Tighten Screw O.
6. Check Knives cut sharp; insert a piece
of thread between Knives, turn
Handwheel and check the cutting of
Knives.

Fig. 23 Fig. 24
m

0 ~ 1.0mm

I/////////1

25kg-cm @ O ©30kg-cm

From the library of: Superior Sewing Machine & Supply LLC
(11123.24.25}

1. jI: X O ^ ' "5) 3^, T z' 7. frO ^ u T', UWlllllW^'i/Lt'C:-^-?!;^'^'}


U , jh VO ?r ffciUliir i, „ ^ c7)|ll]u / 7.c7)yjap^^ht;
2.j|-.t^i7©^ 1-1)^36, TV7.^H1-o li, Tz^ 7.^fi}f^'i(i:LT <
S.rrL^^Tz' :?.^Tz' 7.fj0>Ty x# ATz^ 7.^{|fi'i(i:ti: ^(i,
iO^^I!ilt-"^:3A.^. 25|}<l£7)J; tUTz' mv ^>Jvt ^ i: L i to 26[a ^ #Hn
7. ^ l - . i f t i i Inj t ?.Vi $ (- LT, jI-:{irii(cW«.^T'<
A I-.7 7.^^i}f^'I(l;i-4i^^^i.
4.7-';-^LolLt. 24|7|c7)J: T {-, .1: ^ Lito
y 7. <7) a .'.'.(7!;> [-.i/ii tX\ 0-1.0 f1=m'f-^.|-.lt'^ tzihii h , 'w-(c^jj|ij
mmd , ll". t'« i70^ I'J) .2) ^ j 7) J-. z^ 7. ^ /ThG; L -CI ^ /-i ^ . W iti
5. z <;M±:^j r-.l: ^ 7. > >' / 7. t: ••/ :7 ij L ^!iikfhJ-fik-|r(?
t^xLtiZb^ X . Jh V h6z t =^io0jib>L i t .

6. / 7.mi^mi3^shho

Fig. 25 87' 62' Fig. 26


\
\

Upper knife
1:7 7.

Needle plate
0.5 ~ 1.0mm
top surface
201127
I'l-f/jt.l-.ifii

J5'

Lower knife
T7 7.

202295

From the library of: Superior Sewing Machine & Supply


27 LLC
CHAINING THREAD DAILY MAINTENANCE
Before morning start
It is necessary to have a chaining thread * Check oil level is correctly maintained
approximately 10mm long behind the in Oil Level Sight Window.
presser foot when starting to sew. This will * Check needle is correctly set and not
avoid "skip-stitches". damaged.
After replacing needles or thread, check * Check threading is correct.
that a continuous, smooth neat chaining * Check chaining thread of approximately
thread comes out from under the presser 10mm long remains behind presser
foot. foot. ^
* Manually lubricate the oil hole for
Needle Holder Guide Stud before
HOW TO CLEAN YOUR morning start.
MACHINE After close of work
Cleaning the machine is a simple but * Remove dust and lint deposited in the
important operation. It is not necessary machine specially around needle plate
to remove any parts. Merely release the and looper.
foot and swing it out to the left. Swing * If any trouble or irregularity is found,
out the covers and remove all the collected report it to the plant mechanic for
lint from around the loopers, feed slots, adjustment or repair.
and under the needle plate. Blow out any * Keep record showing number of needle
loose lint or use a lint brush. Re-place and thread breakage a day.
covers and return foot to the sewing * Dust cover, furnished with machine,
position. should be placed on the machine.

From28the library of: Superior Sewing Machine & Supply LLC


< /:;'?v>o LT <
it«7)^#;t0#{3{i, '£'-r ^A;/l$ ;i^T@v^-Cv-»;Mli\ ixXiv^

ixXi, ^iiv>(z^l^LT </Jf "C V"> ^ i"T&'o


? ^"*0 • »). %^mntifz»), mA.
JNpIc. ItIR, n'§:<7) ttz^ ItliiEL

• :S $ lOmm <-b V^60^I^3i>>'T-T V^ ^ 15&»

L t Lfz-h

ro/ci
• a >60111^^ L-C <
• m^%it

tmiX^^^ /Jf
? v>„

From the library of: Superior Sewing Machine & Supply29 LLC
it^iii';o
±y x^<Tfc,^.co t ^. m'ik-n^lkx/l.
T:^[^(7)^^$:[gl 1 CO J: 9

'e 20mm
SiSff^^C j: -c^') •)
48.5mm qT^
i1"o
i^aji^^504 • 512 • SHajli-g-lis
T(©ffllJ )C ^ ff-C^») #lt T <
tzf:fL. #1-^. ; u — r b o

©lic:^
') #{t tzm^it .i'>y x>mmz x-ox.
aS7&^'A7{C^») tto
liB?^^503 « 505<7)ii'^(ix S:i± (©
ffiij) {c^{f-c^»)#tti:<
m) fl-:^ji0-®{i. ©:^[B]{c^-y:^

^tto 039mm

a : 15 ~ 16mm

From30the library of: Superior Sewing Machine & Supply LLC


(02)

J: ') . 'j (7)±mt


»)Sto
T'<7)^^a ^15-16inin{Z'^b-yrT^«){t
il®c7) @7^41.1:, j: 0,
Itt <
±®i •C<7)-4^ b ab

©S}^^503 • 504 • 505 • 5t4(7>ii-g'».


6~7min{;'^h-li-t <
liaJK^512a)ii^ttslO~llmni{C>^h-ti-

'). 2 niiD©:^[fi]

tto
iiiJI^5^504 « 505 «514(7)J®'g'. 2it>'503 eaJK^504 • 505 • 512 • 514<Z)«-g-(i,
<fX\ 8mmJU±<7) E{c^ t)ftlt-C </•::'$
H S JK^503(7)ia-^(i XD (::fi») fttt X <
lia}^^512 • 503(^|g5UixSa'503<7)if ^ ^ O
> ^'X\ mU^ ^*"'2.
t±. C{cflx»)#lt-C<

A(c

>0:^(6] {c i:^to

From the library of: Superior Sewing Machine & Supply


31 LLC
NEEDLE THREAD CONTROL ©♦ Fig. 1
Fig. 1.Tab.2
Standard setting of the needle thread control
parts is as shown in Table 2. Set each part
correctly depending on the stitch types.

Needle thread takeup O


Check dimensions 'a' and 'b' when Upper Knife
is lowest.
a : 20mm

b : 48.5mm

Tab. 2.
Needle thread Symbol Stitch type
control parts in Fig. 1 503 504 505 512 514

Needle thread a 20mm 20mm 20mm 20mm 20mm


takeup o
b 48.5mm 48.5mm 48.5mm 48.5mm 48.5mm

Needle thread highest lowest highest lowest lowest


guide (left) 0
© © 0 © ©
Needle thread highest lowest highest lowest lowest
guide (center) 0 0
0 0 © ©
Needle thread
o At the center of the long groove.
guide (right)

Needle thread guide (left) Q and (center)


Move Guide 0 0 in the 0 direction for a
0
Only when the polyester threads are used for tight needle thread in the seam, and in the 0
direction for a loose needle thread.
both needle and looper threads and the stitch
type is 504, 512 or 514 for sewing light fabrics,
set Guide 0 0 highest (on the © side). If
Guides 0 0 are set lowest (on the 0 side)
in this case, uneven stitches occur as the machine
speed varies.

From32the library of: Superior Sewing Machine & Supply LLC


LOOPER THREAD CONTROL Lower looper thread takeup O
Fig. 2 Tab. 3 • Check distance'd' when Lower Looper is on
Standard setting of the looper thread control the right dead point.
parts Is as shown In Table 3. Set each part • Only when the wooly threads (type G) are
correctly depending on the stitch types. used as' the lower looper thread and the
seam requires more lower looper thread
in it. set Takeup O In the 0 direction by
Upper looper thread takeup @ approximately 2mm than standard.
Check distance 'c' when Lower looper Is on the
right dead point. Move Takeup O and Guides O0 in the ©
direction for more threads in the seam, and in
the © direction for less threads in the seam.

Upper looper thread guide O


• When required stitch length on the serging
operation with the stitch type 503 is shorter
than 2.8mm, set Guide O to C.
• Also, set Guide O to Cfor the blind hemming
operation with the stitch type 503.
• In the case of stretch threads like wooly
threads,set Guide O to A for any stitch type.

Lower looper thread guide 0 039mm


In the case of stretch threads like wooly threads,
set Guide0 to D for any stitch type.
c : 15— 16mm

Tab. 3

Looper thread Symbol Stitch type


control parts In Fig. 2
503 504 505 512 514

Upper looper
thread takeup 0 c 15 — 16mm 15— 16mm 15— 16mm 15 — 16mm 15— 16mm

Lower looper
thread takeup 0 d 6 —7mm 6 — 7mm 6 —7mm 10— 11mm 6 — 7mm

Upper looper
thread guide 0 B B B C B

Lower looper
thread guide
0 D E E E E

From the library of: Superior Sewing Machine & Supply


33 LLC
Applied to E52 of the machine number #7605897 and after.

STANDARD DIMENSIONS ON ADJUSTMENTS

(Dtt<7)S?
t ^ j : ' ) mi-tm

10.8~11.0mm'

Standard lift a= 9.9~10.1mm Standard lift b= 3.8—4.0mm


7. ^ > r— [•'') y h x ^ > r - V ' ) y [•
High lift a = 10.8 ~ 11.0mm High lift b= 3.6 —3.8mm
ij -7 1- ys^i IJ 7 h

Needle height Lower looper setting No. 1


From the point of Needle (Note 1) to the From the Looper point to the centerline
top surface of Needle Plate, when Needle of Needle iNoteD, when Looper Is
is highest. extremely left.

t , ;u—'<•
-i:$f-coi:iKlil]o24^^i-

^ 0~ 0.05mm

Lower looper setting


No. 2
Clearance between
Looper and Needle,
when Looper is opposite
the centerline of Needle.

From34the
Notelibrary
1) The leftof: Superior
Needle Sewing
in case of 2-needle machines.Machine & Supply LLC
^> j; o l - r <

(5);i/-/<-; (Z)tti:8tS(89)a)Ktra
t^<r) T /u—7b<lt4'.C.-c7) t ^.
A. B-t^

0.1 ~ 0.2mm

0.5mm
0.2mm "v

Needle guard (rear) setting


Loopets' clearances From Needle Guard to Needle, Needle guard (front) setting
Clearances between Upper and when the point of Lower No clearance between Needle
Lower Loopers, when they Looper is opposite the center- Guard and Needle, when Nee
cross. line of Needle (Note 1). dle is lowest.

(9)}fxS'J»
X t ^J:') t X

1.0mm

Standard lift x rJ'> f— K')7 h c = 5.0mm


High lift -'^^Uvh c = 5.5mm
E52-210, 210C,-211 c = 5.5mm

Feed dog height


From the top of the back
tooth of Main Feed Dog Presser foot lift
to the top surface of Needle From the bottom surface of Presser Foot to the top
Plate, when Feeds are highest. surface of Needle Plate, when Foot is lifted up.
From the library of: Superior Sewing Machine & Supply
35
LLC
0CO
CO
111

CO
to
to
ai
to'

ADJUSTING NEEDLE HEIGHT


LOWER LOOPER SETTING Lower Upper
Machine Needle
looper l(X)per
UPPER LOOPER SETTING type height
setting setting
Set your machine correctly as specified in Tattle. 4.5 - 5.0
E52-130 9.9-10.1 3.8 - 4.0
131 10.8-11.0 3.6 - 3.8 5.5 - 5.8
132 9.9 - 10.1 3.8 - 4.0 5.3 - 5.8
133 •• •• "

134 " " 4.5 - 5.0


135 10.TB - 11.0 3.6 - 3.8 5.5 - 5.8
136 9.9- 10.1 4.5 - 5.0
137 " " 5.3 - 5.8
140 10.8-11.0 3.6 - 3.8 5.5 - 5.8
210 9.9 - 10.1 3.8 - 4.0 4.5 - 5.0
210C ••
..

211 " "

220 " "

221 10.8- 11.0


231 9.9 - 10.1
242 ••

243 10.8-11.0 3.6 - 3.8 5.5-5.8

From36the library of: Superior Sewing Machine & Supply LLC


~f —
m m H- §
aifi
i >->(1980# i E52-130 9.9-10.1 3.8-4.0 4.5-5.0
131 10.8-11.0 3.6-3.8 5.5-5.8
132 9.9-10.1 3.8-4.0 5.3-5.8
133 II II II

134 II II 4.5-5.0
135 10.8-11.0 3.6-3.8 5.5-5.8
136 9.9-10.1 3.8-4.0 4.5-5.0
137 II II 5.3-5.8
140 10.8-11.0 3.6-3.8 5.5-5.8
210 9.9-10.1 3.8-4.0 4.5-5.0
210C II II II

211 II II II

220 II II II

221 10.8-11.0 3.6-3.8 II

231 9.9-10.1 3.8-4.0 II

242 II II II

243 10.8-11.0 3.6-3.8 5.5-5.8

From the library of: Superior Sewing Machine & Supply


37
LLC
IPEGASUS
SEWING MACHINE MFG. 4440
Ca, LTDf

From the library of: Superior Sewing Machine & Supply LLC

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