EnviroRanger
ERS 500
The All-In-One Solution
Monitoring and Control in One Package!
                                     Capabilities                      Cost-Effective
                                     ■ Monitors level in liquid        Solution
                                       applications with a range
                                       up to 15 m (50 ft.)               This breakthrough system
                                                                       offers high performance and
                                     ■ Controls any combination        broad functionality. It’s a
                                       of pumps, gates and             sophisticated controller but
                                       alarms                          fast and easy to commission.
                                     ■ Logs pump run time and          Control algorithms and
                                       number of pump starts           subroutines are all pre-
                                                                       programmed, so you can
                                     ■ Monitors flow in flumes,        easily install and configure
                                       weirs or open channels          the unit without complex
                                     ■ Integrates pumps and            programming or ladder logic.
   T    he EnviroRanger ERS 500
        is a complete solution for
   remote monitoring and control
                                       components for effective
                                       monitoring and control
                                     ■ Calculates pumped
   of water distribution and           volume to accuracy
   waste water collection              within 5%
   systems. It uses non-contacting
                                     ■ Logs the time, date,
   ultrasonic technology,
                                       duration and volume of
   patented echo-processing
                                       up to 20 occurrences of
   technologies and proven
                                       combined sewer
   applications software to meet
                                       overflows
   virtually all pump control and
   level monitoring needs.           ■ Automatically cleans
                                       bar screens
                                     ■ Tracks data for trend             You can make changes
                                       analysis                        quickly and easily in the field.
                                                                       EnviroRanger is a reliable
                                     ■ Generates scheduled
                                                                       performer that offers lower
                                       reports and reports on
                                                                       energy costs, tighter controls,
                                       demand or by exception
                                                                       low maintenance and a
                                       to help you optimize your
                                                                       flexible, modular design. Its
                                       system’s effectiveness
                                                                       high performance-to-cost ratio
                                                                       makes it a cost-effective
                                                                       solution.
                                                       Dolphin Plus Software
                                               Milltronics’ Dolphin Plus      relevant parameter
                                               software lets you configure    descriptions and on-line help
                                               and run diagnostics on the     needed for set-up. You can
                                               EnviroRanger using a laptop    upload or download the
                                               or standard PC. The rack and   unit’s parameters to a disk
                                               panel models have an RJ-11     for programming multiple
                                               jack on the face plate and     units.You can change
                                               the wall mount has one         parameters.You can view
                                               inside the enclosure for a     sonic profiles, capture them
                                               direct RS-232 computer         and send them by email to
                                               connection. Dolphin Plus       Milltronics for technical
                                               prompts you with the           support or troubleshooting.
Primary Applications
   Pump Station Control                               Open Channel
                                                      Flow Monitoring
     EnviroRanger controls up to five pumps
   in both wet well (pump down) and reservoir           EnviroRanger provides head, flow, and
   (pump up) applications using any of these          totalized flow measurement on standard
   control strategies:                                weirs and flumes, or offers 32 breakpoints
     ■ Fixed duty assist and fixed duty backup        for non-standard devices.
     ■ Alternate duty assist and alternate duty
       backup                                           It records critical data at five-minute intervals
     ■ Service ratio duty assist and service ratio    for up to 17 days and eight hours, allowing
       duty backup                                    local and remote access to all data through
     ■ First-on, first-off duty assist                radio modems and direct connection. It has
                                                      the capacity to dial eight phone numbers for
     The system continuously monitors levels          critical reports.
   and provides important site information,
   including pump status, pump efficiency and           It logs storm occurrences or influent quality
   total pumped volume.                               from an analytical on-line sampler. An added
                                                      feature is automatic sampler control based on
     Optimize your operations with pump control       time or volume.
   by level rate of change, service ratios to
   balance pump run times, pump start delays
   to reduce power surges, pump run-on or
   valve flushing to clear sediment, scum line
   reduction and time-of-day setpoints to account
   for variable energy costs.
     EnviroRanger operates an economy pumping
   regime, switching automatically to normal
   routines during a storm. It monitors overflow
   discharge, logging the date, time, duration and
   volume for regulatory reporting. A vast
   selection of alarm functions, control algorithms
   and conditional subroutines are included.
                               The dual-point
                             option provides true
                             two-point independent
                             level control; for
                             example, a single
                             system can control       Combined Sewer
                             a sewage lift station    Overflow Monitoring
                             and monitor open
                             channel flow.              EnviroRanger logs up to 20 occurrences,
                                                      with time and date stamp, duration and
                                                      volume of discharge. The dual-point capability
                                                      allows you to monitor both wet well and
                                                      overflow.
Reservoir Overflow
Monitoring
  EnviroRanger monitors rain events and
rainwater levels, as well as overflow events
and flow totals.
Flood Management
  Use EnviroRanger to provide remote
monitoring of level in rivers, waterways and
throughout a catchment area. It logs rainfall
information for historical trending, and reports
high levels automatically.
                                                        Used with two transducers, it will monitor the
                                                      differential level across a screen and activate a
Gate and Rake Control                                 rake mechanism to remove blockages. This
                                                      automatic cleaning keeps the plant inflow
  Used with a gate (penstock), EnviroRanger will      constant and is less expensive than manual
maintain a desired flow rate and constant             cleaning.
downstream level. The time-step gate control
function maintains the level either before or after
the gate, depending on transducer placement.
                                                      Treatment Chemical
                                                      Monitoring
  This maintains consistent inflow to a
treatment facility or consistent level in a             EnviroRanger monitors treatment chemical
hinterland reservoir.                                 inventories to track usage and determine when
                                                      refills are required. Almost any treatment
                                                      chemical can be monitored, including ferric
                                                      chloride, alum, lime or sodium hypochlorite.
Modular Technology                                                       Milltronics
                                    All this functionality is            Reliability
  The standard model features     available in a rack, panel or
eight digital inputs, an analog   wall mount version. Units                Since 1954, Milltronics has
input and five relays, along      feature a backlit LCD display          built a solid reputation as a
with these software features:     for clear visibility.                  world leader in process
  ■ Comprehensive pump                                                   measurement instruments.
     control routines             Open System                            Facilities are ISO registered,
  ■ Report on exception           Connectivity                           and Milltronics people share
  ■ Modbus RTU                                                           a commitment to quality
  ■ Economy pumping (with           EnviroRanger integrates              products and service. Expert
     failsafe)                    seamlessly with any control            technical support is there
  ■ Pumped volume                 system (SCADA, DCS or PLC)             when you need it.
     calculation                  to provide remote monitoring
  ■ Overflow event logging        of all process variables,                EnviroRanger features
  ■ Pump interlock and fault      instrument diagnostics, status         Milltronics’ patented Sonic
     reporting/control            and programming parameters.            Intelligence® advanced signal-
  ■ 32 breakpoints for            More data at your fingertips           processing technology. It
     custom flow or volume        means improved monitoring,             differentiates between true
                                  maintenance scheduling,                echoes and false echoes
                                  crew dispatch information and          generated by acoustical or
                                  asset management capability.           electrical noise, providing
                                                                         reliable data even in harsh
                                    EnviroRanger has built-in            environments.
                                  Modbus communications.
                                  Just add a modem for
                                  telemetry. ERS 500 supports
                                  dial-up (telephone network),
Expand your system with           leased line, and radio
these optional, plug-in I/O       modems (including spread
cards that include RS-485         spectrum), as well as satellite
communications:                   communications links and
  ■ 8 digital inputs              direct PC connections.
  ■ 4 analog inputs
  ■ 4 analog outputs
  ■ 2 analog inputs and                        Milltronics’ SmartLinx®     For maximum reliability,
    2 outputs                                  interface modules
                                               provide direct digital    pair EnviroRanger with
  ■ 8 digital inputs, 2 analog
                                   connection to popular industrial      Milltronics’ Echomax®
    inputs, 2 analog outputs       buses, including Profibus DP,         ultrasonic transducers.They
    (available for wall mount      DeviceNet or Allen-Bradley
                                   Remote I/O protocols. The module      are built for harsh
    version only)                  simply plugs into a socket built      environments – impervious to
                                   into the EnviroRanger. SmartLinx
                                                                         dust, moisture, corrosion,
Other options include:             modules may be ordered with the
                                   unit or later as your networking      vibration, flooding and
 ■ RAM for data logging            needs change.                         temperature extremes.The
 ■ Second point for true
                                                                         non-contacting design
    dual-point monitoring
                                                                         virtually eliminates the
 ■ Modem for telemetry
                                                                         nuisance and expense of
    and remote monitoring
                                                                         cleaning and repairing
 ■ SmartLinx®
                                                                         contacting devices.
    communications
  Technical Specifications
                                        Common to all Models                                          Rack & Panel Mount Models Only                 Wall Mount Model Only
Power                                  • ac versions: 100-230 Vac ± 15%,
                                         50 / 60 Hz, 36 VA, (17W)
                                       • dc versions: 12-30 Vdc, (20W)
Environmental                                                                                        • location: indoor                             • location: indoor/outdoor
                                       • altitude: 2000 m max.
                                       • ambient temperature: -20 to 50°C (-5 to 122°F)
                                                                                                     • relative humidity: 80% for                   • relative humidity: suitable for
                                                                                                       temperatures up to 50°C (122°F)                outdoor (Type 4X / NEMA
                                                                                                                                                      4X / IP65 enclosure)
                                       • installation category: II
                                                                                  • pollution degree: 2                      • pollution degree: 4
Scan Points              • 1 or 2 points
Range                    • 0.3 m (1 ft.) to 15 m (50 ft.) dependent on transducer
Accuracy                 • 0.25% of maximum range or 6 mm (0.24”) whichever is greater
Resolution               • 0.1% of program range* or 2 mm (0.24”) whichever is greater
Memory                   • 1MB static RAM with battery backup
                         • 1MB flash EPROM
Programming              • primary: PC running Dolphin Plus software
                         • secondary: hand held programmer
Display                                                                           • 75 x 20 mm (3 X 0.8”)                    • 100 x 40 mm (4 X 1.5”)
                                                                                     multi-field backlit LCD                    multi-field backlit LCD
Enclosure                                                                         • Rack Mount: DIN 3U/21HP, 4-rail          • Type 4X / NEMA 4X / IP 65
                                                                                    plug in unit, suitable for standard         polycarbonate
                                                                                    3U/ 84HP (19”) sub rack
                                                                                  • Panel Mount: suitable for DIN 43700
                                                                                    72 x 144 standard panel cut-out on
                                                                                    110 mm (4.33”) centers
Temperature Compensation • source: integral transducer sensor, TS-3 temperature sensor, programmable fixed temperature
Temperature Error        • sensor: 0.09% of range
                         • fixed: 0.17%/°C deviation from programmed value
Communication            • RS-232 running Milltronics Dolphin protocol
                         • RS-232 running Modbus RTU and ASCII
                         • Optional: SmartLinx compatible, RS-485
Transducers              • Compatible Transducers: Echomax®series and ST-H series
Cable                    • Signal to be 2-3 copper conductors, twisted, with foil shield, drain wire, 300V 0.5 to 0.75 mm2 (22 to 18 AWG)
Weight                                                                            • 1.5 kg (3.3 lbs.)                        • 2.5 kg (5.5 lbs.)
Approvals                                                                         • CE, CSANRTL/C, UL Listed                 • CE, CSANRTL/C, Pending: UL Listed
Options                                Input/Output and RS-485 Cards                                 Extended Memory Card                                      Communications
(All models except                     • 2 Analog Input / 2 Analog Output                            • Data Logging is available by increasing                 • Profibus-DP
where indicated)                       • 4 Analog Input                                                RAM. The extended memory card                           • Allen-Bradley RIO
                                       • 4 Analog Output                                               provides RAM for this function                          • DeviceNet
                                       • 8 Digital Input                                             Dual-Point Performance
                                       • 8 Digital Input / 2 Analog Input                            • A second point is optional
                                         2 Analog Output (wall mount only)
*Program range is defined as the empty distance to the face of the transducer (P006) plus
 any range extension (P801). Specifications are subject to change without notice.
   Your Supplier
                                                                                            Australia         Tel.: +61 3-9695-2400      Fax: +61 3-9695-2450
                                                                                            Belgium           Tel.: +32(0)3326 45 54     Fax: +32(0)3326 05 25
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                                                                                            Mexico            Tel.: +52(4)248-1561       Fax: +52(4)248-1565
                                                                                            The Netherlands   Tel.: +31(0)76 542 7 542   Fax: +31(0)76 542 8 542
                                                                                            Switzerland       Tel.: +41 21 791 58 28     Fax: +41 21 791 58 40
                                                                                            United Kingdom    Tel.: +44 1905-450500      Fax: +44 1905-450501
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35750550 NA             35750551 A4                 80         Printed in Canada            w w w. m i l l t r o n i c s . c o m