Advanced NDIR Gas Analyzer Guide
Advanced NDIR Gas Analyzer Guide
ZPA
            ZPB
                                                      ZPG
                                                                  21C1-E-0012a
    Long-term stability for a wide range of
    Sample-Switching Method
    • Low-level CO2 and CO: 0–5 ppm                                                                      The analyzer has a motor-operated valve that switches
    • Long-term superior stability: zero drift ±0.5% FS per                                            between the sample gas and the reference gas (zero
        week                                                                                             gas) at a certain cycle. This allows the analyzer to
                                                                                                         keep the zero point accurate and to deliver stable
                                                                                                         measurement.
        Sample
                     com         NO                        cell                                                                                                                   Concentration
        gas                           Infrared source
                        NC                                           Detector
     Because the single-beam system is susceptible to temperature change and                                In the sample-switching method, the zero point drift is ignored and the measured
     contamination in the measuring cell, the measurement range in this method is                           values exactly correspond to the concentration difference between the sample gas
     usually 0–100 ppm at the best. By using the sample-switching method, ZPB and                           and the reference gas. Thus, the analyzer can deliver accurate and stable measure-
     ZPG can deliver stable measurement for the range as low as 0–5 ppm.                                    ment even in the range close to the zero point.
2
concentrations                                                                                                                                Applications
                                                                                                                             • Refuse incineration plants
                                                                                                                             • Boiler equipment
                                                                                                                             • Incinerators, industrial furnaces
                                                                                                                             • Air separation plants (ZPG)
  Interference from moisture and other gases is reduced                                             The adverse effect by fluctuations in atmospheric
  by the compensation function and the sample-                                                      pressure is greatly eliminated.
  switching method (ZPB and ZPG).
                            CO2 ana-        CO ana-       CH4 ana-       SO2 ana-       NO ana-
      Interference gas       lyzer           lyzer         lyzer          lyzer          lyzer
      CO 1000 ppm           ≤ ±1% FS           –         ≤ ±1% FS       ≤ ±1% FS      ≤ ±1% FS
                                                                                                    ZPG Application Example
      CO2	15%                    –        ≤ ±1% FS*1 ≤ ±1% FS           ≤ ±1% FS     ≤ ±1% FS*2
      H2O saturation at
      20°C                  ≤ ±1% FS      ≤ ±1% FS*3 ≤ ±1% FS                –             –        Measurement of low-level CO2 and CO in air
      H2O saturation at
                                 –         ≤ ±2%FS            –         ≤ ±2%FS        ≤ ±2%FS      separating plants
      2°C
      CH4 1000 ppm          ≤ ±1%FS        ≤ ±1%FS            –         ≤ 20 ppm           –
                                                                                                                                                                        To O2 plants
                                                                                                                                                   O2
                                                                                                                                                compressor
  Easy-to-See LCD
                                                                                                                Air
                                                                                                             compressor
Air separator
                                                                                                                Refiner            Recovered
                                                                                                                                      N2
                                                                                                                                   compressor                     Condenser
N2 O2
Storage tank
                                                                                                                                                                                           3
      Single beam                                             5 components max.                 NO                 SO2                CO2                  CO                 CH4                   O2
                                                                             Sample
                                                                                                              example
                                                                                              Pump 3-way solenoid valve
                                                                                                                                                     Flowmeter
                                                                                                                                                           NO2/NO
                                                                                                                                                                             Membrane
                                                                                                                                                                             filter
                                                                            NO,
                                                                             gas SO2, 0–200 ppm range CO, or other gases                   with high-level     moisture
                                                                                                                                                          converter
                                                                                                                                                  Flowmeter
                                                                                                           (Pump)                                         (For NOx
                                                                                  Mist filter        Pump 3-way solenoid valve                                                 Membrane
                                                                                                                                                       measurement)            filter
                                                                                              Atmospheric                      Solenoid         FlowmeterNO /NO
                                                                              Sample          air Pump 3-way solenoid valve    valve                           2
                                                                              gasMist filter                                                                converter Gas Membrane
                                                                                                             (Pump)                                  Solenoid
                                                                                                                                                           (For NOx         filter
                                                                            Sample                          * Electronic gas cooler                  valveNO2/NO analyzers
                                                                                                                                                        measurement)
                                                                            gas                Atmospheric                      Solenoid                 converter     ZPA
                                                                                               air        (Pump)                valve                    (For NOx
                                                                                              Safety drain                   Drain                    measurement) Gas
                                                                                              trap
                                                                                             Atmospheric                       Solenoid                Solenoid        O2
                                                                                                                                                                     analyzers
                                                                                                              * Electronic   pot
                                                                                                                           gas cooler                  valve
                                                                                             air                               valve                                 analyzer
                                                                                                                                                                        ZPA
                                                                                                                                                                      Gas
                                                                                                                                                                      ZFK7
                                                                                                                         Ball valve                  Solenoid      analyzers
                                                                                           Safety drain* Electronic gas cooler
                                                                                                                         Drain                       valve
                                                                                           trap                          pot                                          ZPA
                                                                                                                                                                        O(When
                                                                                                                                                                          2           using zirconia O2
                                                                                                                                  Standard gas Standard gas
                                                                                                                                  for zero         for span               analyzer)
                                                                                                                                                                      analyzer
                                                                                 Drain   Safety drain                  Drain                                           ZFK7
                                                                                                                                  calibration      calibration                              Exhaust
                           Min.                       Max.                               trap                          potBall valve                                   O2
                                                                                                                                                                    analyzer                (atmospheric
                                                                                                                                   Standard gas Standard gas ZFK7(When usingpressure)        zirconia O2
     NO             0 … 200 ppm                0 … 5000 ppm                       Drain
                                                                                                                        Ball valve for zero         for span                analyzer)
                                                                             * For NO, SO2, or 0–200 ppm range CO                      measurement,
                                                                                                                                   calibration                be sure (When
                                                                                                                                                    calibration           to use        an   electronic
                                                                                                                                                                                             Exhaust
     SO2            0 … 200 ppm                0 … 10 vol%                                                                        Standard gas Standard gas                          using zirconia O2
                                                                               cooler
                                                                                 Drain
                                                                                       to keep the moisture content for           below
                                                                                                                                      zero the level
                                                                                                                                                  for span saturation analyzer)
                                                                                                                                                                          occurs at 2°C.     (atmospheric
                                                                                                                                                                                             pressure)
     CO2            0 … 100 ppm                0 … 100 vol%                                                                       calibration     calibration                              Exhaust
                                                                              * For NO, SO2, or 0–200 ppm range CO measurement, be sure to use an(atmospheric                                 electronic
     CO             0 … 200 ppm                0 … 100 vol%                                                                                                                                pressure)
                                                                                cooler to keep the moisture content below the level saturation occurs at 2°C.
     CH4            0 … 500 ppm                0 … 100 vol%                  * For NO, SO2, or 0–200 ppm range CO measurement, be sure to use an electronic
     O2             0 … 5 vol%                 0 … 100 vol%                    cooler to keep the moisture content below the level saturation occurs at 2°C.
           The O2 ranges above are for the built-in magnetic analyzer.
                                                                                                                                                                         Membrane
                                                                                                                           Component eliminator*3 Flowmeter              filter
                                                                                       Air filter Pump
                                                                                                            Humidifier                                            NO2/NO              Gas      Exhaust
                                                                             Reference
                                                                                 gas                                                                             converter         analyzers   (atmospheric
                                                                                                                                                                           Membrane
                                                                                 (N2)                                                                     (For NOx measurement)
                                                                                                                             Component eliminator*3 Flowmeter              filter     ZPG      pressure)
                                                                                        Air  filter  Pump
                                                                                      Mist filter Pump Humidifier
                                                                               Reference                                                                                Membrane
                                                                                                                                                                   NO2/NO               Gas     Exhaust
                                                                                                                          Component eliminator*3 Flowmeterconverter     filter      analyzers   (atmospheric
                                                                                  gas
                                                                              Sample  Air filter Pump                                                      (For NOx*2measurement)      ZPG      pressure)
                                                                              gas (N2)
                                                                             Reference
                                                                                                           Humidifier                                             NO2/NO
                                                                                                                                                                                       O
                                                                                                                                                                                      Gas2     Exhaust
                                                                                                                                                                                              Exhaust
                                                                                                                     Solenoid                                                       analyzer
                                                                                                                                                                                  analyzers    (atmospheric
                                                                                gas Mist filter Pump                 valve                                       converter
                                                                                                                                                                                     ZFK7     (atmospheric
                                                                                                                                                                                               pressure)
                                                                                (N2)                                                           Solenoid (For NOx measurement)        ZPG      pressure)
                                                                               Sample                *1 Electronic cooler                      valve                 *2
                                                                               gas Mist filter Pump                                                                                     O2      Exhaust
                                                                                                                       Solenoid                                                      analyzer   (atmospheric
                                                                             Sample         Safety drain               valve
                                                                                                                     Drain                                         *2                  ZFK7     pressure)
                           Min.                       Max.                   gas            trap                     pot
                                                                                                      *1 Electronic Solenoid
                                                                                                                     cooler
                                                                                                                                                 Solenoid                             O 2     Exhaust
                                                                                                                                                 valve                             analyzer   (atmospheric
                                                                                                                     valve
                                                                                                                       Ball                                                                   pressure)
     NO              0 … 10 ppm                 0 … 100 ppm                                                            valve                   Solenoid
                                                                                                                                                                                     ZFK7
                                                                                              Safety    Electronic cooler
                                                                                                    *1 drain           Drain                   valve
     SO2             0 … 10 ppm                 0 … 100 ppm                                   trap                     potStandard gas Standard gas
                                                                                                                                 for zero for span
                                                                                 Drain
     CO2             0 … 5 ppm                  0 … 50 ppm                                 Safety drain
                                                                                           trap
                                                                                                                        Ball calibration calibration
                                                                                                                    Drain
                                                                                                                    potvalve
     CO              0 … 5 ppm                  0 … 50 ppm                   Notes:
                                                                                                                            Standard gas Standard gas
                                                                                  Drain1. Use an electronic              coolerfortozero
                                                                                                                                       keepforthe
                                                                                                                                                spanmoisture content below the level
                                                                                                                      Ball
                                                                                                                      valve
     O2              0 … 5 vol%                 0 … 100 vol%                                saturation occurs at             2°C.    Make   sure thatgas the moisture concentration of the
                                                                                                                               calibration calibration
                                                                                                                         Standard    gas Standard
           The O2 ranges above are for the built-in magnetic analyzer.          Drain       reference gas and that               ofzero
                                                                                                                                for  the sample
                                                                                                                                          for span gas are equal.
                                                                               Notes: 1. Use an electronic cooler to keep the moisture content below the level
                                                                                                                             calibration  calibration
                                                                                       2. The NO2/NO converter is required for NOx measurement.
                                                                                         saturation occurs at 2°C. Make sure that the moisture concentration of the
                                                                                    3. Use
                                                                             Notes: 1.  The an
                                                                                             component
                                                                                                electroniceliminator
                                                                                                            cooler    to is usedthe
                                                                                                                          keep    formoisture
                                                                                                                                      eliminating  the target component from
                                                                                         reference  gas and   that of    the  sample   gas arecontent
                                                                                                                                                equal. below the level
                                                                                        the sampleoccurs
                                                                                                     gas soatthat
                                                                                                               2°C.itisMake
                                                                                                                       can besure
                                                                                                                                used   asthe
                                                                                                                                          a reference
                                                                                                                                             moisture gas.   Use the CO/CO
                                                                                     2.saturation
                                                                                         The NO2/NO     converter       required forthat
                                                                                                                                       NOx measurement. concentration of the 2
                                                                                        converter gas
                                                                                                   (ZDL)  in that
                                                                                                             CO measurement,          andare
                                                                                                                                           theequal.
                                                                                                                                               component eliminator (ZBBB)
                                                                                     3.reference
                                                                                         The component  and       of theis sample
                                                                                                           eliminator        used forgas
                                                                                                                                       eliminating  the target component from
                                                                                        in NO,
                                                                                    2. The     SO  2, and  CO2 measurement.
                                                                                         theNO  2/NO
                                                                                             sample   converter
                                                                                                      gas  so thatisitrequired    for NOx
                                                                                                                        can be used     as ameasurement.
                                                                                                                                             reference gas. Use the CO/CO2
                                                                                    3. The  component     eliminator    is used for eliminating
                                                                                         converter (ZDL) in CO measurement,                       the target eliminator
                                                                                                                                       and the component     component(ZBBB)
                                                                                                                                                                          from
                                                                                       the  sample
                                                                                         in NO,  SO2gas  soCO
                                                                                                     , and   that it can be used as a reference gas. Use the CO/CO2
                                                                                                                2 measurement.
                                                                                       converter (ZDL) in CO measurement, and the component eliminator (ZBBB)
4                                                                                      in NO, SO2, and CO2 measurement.
Specifications
                                   Standard version                    Drift-less type                                               Low-concentration measurement type
Model                              ZPA                                 ZPB                                                           ZPG
Principle                          NDIR (single beam)	 O2: magnetic, galvanic, or external zirconia analyzer
No. of components                  ≤ 5 (including O2)                                                                                ≤ 2 (including O2)
Components and ranges              Min                Max              Min                   Max                                     Min                        Max
    NO                             0 … 200 ppm        0 … 5000 ppm     0 … 50 ppm            0 … 5000 ppm                            0 … 10 ppm                 0 … 100 ppm
    SO2                            0 … 200 ppm        0 … 10 vol%      0 … 50 ppm            0 … 5000 ppm                            0 … 10 ppm                 0 … 100 ppm
    CO2                            0 … 100 ppm        0 … 100 vol%     0 … 50 ppm            0 … 25 vol%                             0 … 5 ppm                  0 … 50 ppm
    CO                             0 … 200 ppm        0 … 100 vol%     0 … 50 ppm            0 … 5000 ppm                            0 … 5 ppm                  0 … 50 ppm
    CH4                            0 … 500 ppm        0 … 100 vol%     –                     –                                       –                          –
    O2 (built-in galvanic
                                   0 … 10 vol%             0 … 25 vol%             0 … 10 vol%              0 … 25 vol%              0 … 10 vol%                0 … 25 vol%
    analyzer)
    O2 (built-in magnetic          0 … 5 vol%              0 … 100 vol%            0 … 5 vol%               0 … 100 vol%             0 … 5 vol%                 0 … 100 vol%
    analyzer)                      None                    100 … 95 vol%           –                        –                        –                          –
    O2 (external zirconia
                                   0 … 5 vol%              0 … 25 vol%             0 … 5 vol%               0 … 25 vol%              0 … 5 vol%                 0 … 25 vol%
    analyzer)
No. of ranges                      Up to 2 ranges per component
Repeatability                      ±0.5% FS
Linearity                          ±1% FS
Zero drift                         ±2% FS per week                            ±0.5% FS per week
Span drift                         ±2% FS per week                            ±2% FS per week
                                   10 s … 30 s                                ≤ 30 s
Response time (for 90%)
                                   (may vary with measurement range)          Dead time varies within 5–20 seconds according to the setting for the sample switching.
Output signal                      4–20 mA DC or 0–1 V DC (ZPA and ZPB: ≤ 12 points, ZPG: ≤ 4 points)
Display                            LED-backlit LCD, instantaneous value, O2 corrected instantaneous value, O2 corrected average value, O2 average
Range switching                    by key operation, automatic, or remotely (option)
Contact input (option)             Voltage input: remote range-switching, auto-calibration remote start, remote hold, average reset
                                   SPDT relay contact:
Contact output (option)            analyzer error, calibration error, range identification, during auto-calibration, solenoid valve operation for 
                                   auto-calibration, H/L limit alarm, CO peak alarm
Atmospheric pressure
                                   Built-in option available
correction (option)
Standard functions                 Output hold, auto/manual range switching
                                   Auto calibration, auto calibration remote start, remote hold of output, range identification contact output, H/L limit
Optional functions
                                   alarm, O2 correction, O2-corrected average values, average resetting contact input, CO peak alarm contact output
Communication (option)             RS-485 (Modbus)
Sample gas flow checker            None                                     Provided
Gas inlet/outlet                   Rc¼ or NPT¼ internal thread
Purge gas flow rate                1 L/min (as needed)
Reference gas                      Not required                             Required (dry N2 or dry air)
Operating environment              -20°C … +60°C, RH 90% or lower (no condensation)
Mounting                           19-inch rack mounting
Power supply voltage               100–240 V AC, 50/60 Hz
Power consumption                  Approx. 100 VA                           Approx. 120 VA                           Approx. 100 VA
Dimensions                         483 (W) × 133 (H) × 382 (D) mm
Weight                             Approx. 11 kg                            Approx. 13 kg                            Approx. 11 kg
Dimensions
                                                                                                                                                                          Unit: mm
                                       Front                                                                                  Side
  Power switch                     Flowmeter (for ZPB and ZPG)
                                                                        7
                                                                                                                                                     124.5
                                                                         132.5
      57.2
                                                                                                                                                                                25
                                       415                                                2
                                                                                     24                             380                            16
                                       463                                                                          396
                                       483
                                                                                                              AC power socket type                           M4 terminal block type
                                                                 Rear
                                                                 Digital input/output connector (DIO1, 2, 3) *ZPG has DIO1 and DIO2 only.
                                Analog output connector (AO)
                                                                                     Purge gas inlet: Rc ¼ or NPT ¼
                  Communication connector (RS-485)
                                                                                          Sample gas inlet: Rc ¼ or NPT ¼
                 Analog input connector (AI)
                                                                                              Sample gas and reference gas outlet: Rc ¼ or NPT ¼
                                                                                                       Reference gas inlet: Rc ¼ or NPT ¼ (for ZPB and ZPG)
                                                                                                       AC power socket      Power supply terminal block (M4)
                                                                                                       Fuse                          P N       L
                                                                                                                                            100–240 V AC
                                                                                                                                              50/60Hz
                                                                  429
                                                                                                                                                                                      5
    Ordering code
                                                                                      4    5   6     7   8       9 10 11 12 13               14 15 16 17 18 19 20                    21 22 23 24 25
           ZPA
                                                                    Z PA                  B              2—                             —                                        —
    Digit                  Specifications             Note Code      Digit               Specifications                   Note Code       Digit                 Specifications               Note Code
     4 Design / Power Connector                                      11      (NDIR) 2nd component 1st range              Note 4 □         21 O2-Correction                                  Note 6
       Horizontal, with power terminal block                   A     12      (NDIR) 2nd component 2nd range              Note 4 □            None                                                      Y
                                                                     13      (NDIR) 3rd component 1st range              Note 4 □
            Horizontal, with AC power socket          Note 1   D                                                                                  O2-corrected concentration                           A
                                                                     14      (NDIR) 3rd component 2nd range              Note 4 □
     5 Installation                                                  15      (NDIR) 4th component 1st range              Note 4 □            O2-corrected average concentration                        B
       19-inch rack mounting (EIA-compliant)                   B     16      (NDIR) 4th component 2nd range              Note 4 □            O2-corrected concentration +
                                                                                                                                                                                                       C
     6 Component (NDIR)                                              17      O2 Range                                    Note 4              O2-corrected average concentration
         1st     2nd      3rd                   4th                          None                                               Y         22 Option (DIO)                            Note 7
                                                                                                                                                         Auto              Range ID,
       –      –         –                   –         Note 2   Y             0 … 5 / 0 … 10 vol%                                A             FAULT calibration  H/L alarm Remote
            NO         –           –        –                  P             0 … 5 / 0 … 25 vol%                                B                                            range
            SO2        –           –        –                  A             0 … 10 / 0 … 25 vol%                               C             None                                                     Y
            CO2        –           –        –                  D             0 … 5 vol%                                         L                    ○                                                 A
            CO         –           –        –                  B             0 … 10 vol%                                        M                    ○          ○                                      B
            CH4        –           –        –                  E             0 … 25 vol%                                        V                    ○                     ○                           C
            NO         SO2         –        –                  F             0 … 50 vol%                                        P                    ○                               ○                 D
            NO         CO          –        –                  G             0 … 100 vol%                                       R                    ○          ○          ○                           E
            CO2        CO          –        –                  J             100 … 95 vol%                                      S                    ○                     ○         ○                 F
            CH4        CO          –        –                  K             Others                                             Z                    ○          ○                    ○                 G
            CO2        CH4         –        –                  L     18 Gas Inlet/Outlet                                                        ○       ○         ○        ○                           H
            NO         SO2         CO       –                  N        Rc¼                                                     1         23 Atmospheric Pressure Correction
            CO2        CO          CH4      –                  T        NPT¼                                                    2            None                                                      Y
            NO         SO2         CO2      CO                 V     19 Output                                                                    Provided                                             1
              Others                                           Z        0–1 V DC                                                A         24 Unit
     7 O2 Sensor                                      Note 3                 4–20 mA DC                                         B            ppm, vol%                                                 A
       None                                                    Y             0–1 V DC + Communication                           C                 mg/m3, g/m3                               Note 8     B
            External O2 analyzer                               1             4–20 mA DC + Communication                         D         25 Adjustment                                     Note 9
            Zirconia O2 analyzer (ZFK7)                        2     20 Language / Power Cable                 Note 5                        Standard                                                  A
            Galvanic fuel cell sensor                          3        Japanese/Power cable rated 125 V (PSE)                  J            For heat treatment furnaces                   Note 10     C
        Paramagnetic sensor                                    4        English/Power cable rated 125 V (UL)                    E            For converters                                            D
      8 Revision Code                                          2             English/Power cable rated 250V (CEE)               U                 Others                                               Z
      9 (NDIR) 1st component 1st range                Note 4   □             Chinese/Power cable rated 250V (CCC)               C
     10 (NDIR) 1st component 2nd range                Note 4   □
    NDIR range codes (for ZPA)                                      O2 range codes (for ZPA, ZPB, ZPG)
     Measurement range                            9th–16th codes                                                                                             Paramagnetic           Zirconia O2
                                                                     Measurement range                       17th code              Galvanic fuel cell
     None                                               Y                                                                                                    sensor                  analyzer (ZFK7)
     0 … 100 ppm                                        B            0 … 5 / 0 … 10 vol%                     A                                               ◦        Note 11        ◦
     0 … 200 ppm                                        C            0 … 5 / 0 … 25 vol%                     B                                               ◦        Note 11        ◦
     0 … 250 ppm                                        D            0 … 10 / 0 … 25 vol%                    C                      ◦                        ◦                       ◦
     0 … 300 ppm                                        S            0 … 5 vol%                              L                                               ◦        Note 11        ◦
     0 … 500 ppm                                        E            0 … 10 vol%                             M                      ◦                        ◦                       ◦
     0 … 1000 ppm                                       F            0 … 25 vol%                             V                      ◦                        ◦                       ◦
     0 … 2000 ppm                                       G            0 … 50 vol%                             P                                               ◦
     0 … 2500 ppm                                       U            0 … 100 vol%                            R                                               ◦
     0 … 3000 ppm                                       T            100 … 95 vol%                           S (for ZPA only)                                ◦
     0 … 5000 ppm                                       H
     0 … 1 vol%                                         J           ppm–mg/m3 conversion table
     0 … 2 vol%                                        K                                                                 Range in mg/m3
     0 … 3 vol%                                        Q             9th–16th codes            Range in ppm
                                                                                                                         NO                           SO2                        CO
     0 … 5 vol%                                        L             C                         0 … 200 ppm               0 … 260 mg/m3                0 … 570 mg/m3              0 … 250 mg/m3
     0 … 10 vol%                                       M             D                         0 … 250 ppm               0 … 325 mg/m3                0 … 700 mg/m3              0 … 300 mg/m3
     0 … 20 vol%                                       N             S                         0 … 300 ppm               0 … 400 mg/m3                0 … 850 mg/m3              0 … 375 mg/m3
     0 … 25 vol%                                       V             E                         0 … 500 ppm               0 … 650 mg/m3                0 … 1400 mg/m3             0 … 600 mg/m3
     0 … 40 vol%                                       W             F                         0 … 1000 ppm              0 … 1300 mg/m3               0 … 2800 mg/m3             0 … 1250 mg/m3
     0 … 50 vol%                                       P             G                         0 … 2000 ppm              0 … 2600 mg/m3               0 … 5600 mg/m3             0 … 2500 mg/m3
     0 … 70 vol%                                       X             U                         0 … 2500 ppm              0 … 3300 mg/m3               0 … 7100 mg/m3             0 … 3000 mg/m3
     0 … 100 vol%                                      R             T                         0 … 3000 ppm              0 … 4000 mg/m3               0 … 8500 mg/m3             0 … 3750 mg/m3
     Others                                            Z             H                         0 … 5000 ppm              0 … 6600 mg/m3               0 … 14.00 g/m3             0 … 6250 mg/m3
Conversion formula NO (mg/m3) = 1.34 × NO (ppm) SO2 (mg/m3) = 2.86 × SO2 (ppm) CO (mg/m3) = 1.25 × CO (ppm)
    Notes: 
    1.	 If you select the 4th code “D”, select the voltage rating for the power cable in the 20th code.
    2.	 If you only use this analyzer only for oxygen measurement, select “Y” in the 6th code.
    3.	 If you use an external O2 analyzer (7th code “1”), set 0–1 V DC linear signals from the external O2 analyzer so that they corresponds to the full scale setting of the analyzer.
    	 Note that the external O2 analyzer (7th code “1”) and the external zirconia O2 sensor ZFK7 (7th code “2”) need to be ordered separately.
    4.	 See the “availability check table” in Data Sheets for the possible combination of measuring components and ranges.
    	 When ordering, use the codes shown in the “NDIR range codes” and the “O2 range codes.”
    5.	 Power cable selection in the 20th code is only for the AC power socket type (4th code “D”). If you selected “A” in the 4th code, make choice of the display language only.
    6.	 O2 correction is provided only for NO, SO2, and CO measurement.
    7.	 The code “H” is unavailable for 5 component analyzer. If you select the 4 component analyzer and the 22th code “H”, the number of H/L alarm outputs is three at maximum.
    8.	Even if you select “B” in the 24th code, select the range in ppm that is shown in the “NDIR range codes” table. We will set the analyzer after converting the ppm ranges into mg/m3
         ranges.
    	 For the converted ranges, see the “ppm-mg/m3 conversion table”.
    9.	 The adjustment is performed with the following gas.
    	 A:	 Standard adjustment: balance gas N2
    	 C:	For heat treatment furnace: 	CO2 analyzer: 25% CO + 30% H2 + balance N2
    			                                   CO analyzer: 5% CO2 + 30% H2 + balance N2
    			                                   CH4 analyzer: 25% CO + 30% H2 + balance N2
    	 D:	For converter: balance gas CO and CO2
    	 To order non-standard adjustment, select “Z” and provide us the gas composition data.
    10. The 25th code “C” is incompatible with the NDIR range codes “X” and “R”.
    11. Incompatible with the NDIR range codes “V”, “W”, “P”, "X”, and “R”.
6
                                                                                          4      5   6    7   8        9 10 11 12 13            14 15 16 17 18 19 20                    21 22 23 24 25
       ZPB
                                                                          Z PB                  B             2—                            —                                      —
Digit                  Specifications                   Note     Code      Digit               Specifications                Note Code      Digit          Specifications                         Note Code
 4 Design / Power Connector                                                 13     (NDIR) 3rd component 1st range           Note 3 □        21 O2-Correction                                     Note 5
   Horizontal, with power terminal block                          A         14     (NDIR) 3rd component 2nd range           Note 3 □           None                                                         Y
                                                                            15     (NDIR) 4th component 1st range           Note 3 □
   Horizontal, with AC power socket                     Note 1    D                                                                                 O2-corrected concentration                              A
                                                                            16     (NDIR) 4th component 2nd range           Note 3 □
 5 Installation                                                                                                                                O2-corrected average concentration                           B
                                                                            17     O2 Range                                 Note 3
   19-inch rack mounting (EIA-compliant)                          B                                                                            O2-corrected concentration +
                                                                                   None                                               Y                                                                     C
 6 Component (NDIR)                                                                                                                            O2-corrected average concentration
                                                                                   0 … 5 / 0 … 10 vol%                                A
     1st     2nd                    3rd       4th                                                                                           22 Option (DIO)                              Note 6
                                                                                   0 … 5 / 0 … 25 vol%                                B                                        Range ID,
        NO         –            –         –                       P                                                                                         Auto
                                                                                   0 … 10 / 0 … 25 vol%                               C          Fault               H/L alarm  Remote
                                                                                                                                                         calibration
        SO2        –            –         –                       A                                                                                                              range
                                                                                   0 … 5 vol%                                         L
        CO2        –            –         –                       D                                                                             None                                                        Y
                                                                                   0 … 10 vol%                                        M
        CO         –            –         –                       B                                                                                    ○                                                    A
                                                                                   0 … 25 vol%                                        V
        NO         SO2          –         –                       F                                                                                    ○          ○                                         B
                                                                                   0 … 50 vol%                                        P
        NO         CO           –         –                       G                                                                                    ○                     ○                              C
                                                                                   0 … 100 vol%                                       R
        CO2        CO           –         –                       J                                                                                    ○                                 ○                  D
                                                                                   Others                                             Z
        NO         SO2          CO        –                       N                                                                                    ○          ○          ○                              E
                                                                            18 Gas Inlet/Outlet
        NO         SO2          CO2       CO                      V                                                                                    ○                     ○           ○                  F
                                                                               Rc¼                                                    1
          Others                                                  Z                                                                                    ○          ○                      ○                  G
                                                                               NPT¼                                                   2
 7 O2 Sensor                                            Note 2                                                                                    ○       ○         ○        ○                              H
                                                                            19 Output
   None                                                           Y                                                                         23 Atmospheric Pressure Correction
                                                                               0–1 V DC                                               A
        External O2 analyzer                                      1                                                                            None                                                         Y
                                                                                   4–20 mA DC                                         B
        Zirconia O2 analyzer (ZFK7)                               2                                                                                 Provided                                                1
                                                                                   0–1 V DC + Communication                           C
        Galvanic fuel cell sensor                                3                                                                          24 Unit
                                                                                   4–20 mA DC + Communication                         D
        Paramagnetic sensor                                      4                                                                             ppm, vol%                                                    A
                                                                            20 Language / Power Cable                 Note 4
 8      Revision Code                                            2                                                                                  mg/m3, g/m3                                  Note 7     B
                                                                               Japanese/Power cable rated 125 V (PSE)                 J
 9      (NDIR) 1st component 1st range                  Note 3   □                                                                          25 Adjustment                                        Note 8
                                                                                   English/Power cable rated 125 V (UL)               E
10      (NDIR) 1st component 2nd range                  Note 3   □                                                                             Standard                                                     A
11      (NDIR) 2nd component 1st range                  Note 3   □                 English/Power cable rated 250V (CEE)               U
                                                                                                                                               Others                                                       Z
12      (NDIR) 2nd component 2nd range                  Note 3   □                 Chinese/Power cable rated 250V (CCC)               C
                                                                                          4      5   6    7   8        9 10 11 12 13            14 15 16 17 18 19 20                    21 22 23 24 25
       ZPG
                                                                          Z PG                  B             2—                            —                                      —
Digit                  Specifications                   Note     Code      Digit                 Specifications              Note    Code   Digit                 Specifications                  Note Code
 4 Design / Power Connector                                                 16 –                                                      Y     21 O2-Correction                                     Note 5
   Horizontal, with power terminal block                          A         17 O2 Range                                     Note 3             None                                                         Y
        Horizontal, with AC power socket                Note 1    D            None                                                   Y        O2-corrected concentration                                   A
 5 Installation                                                                    0 … 5 / 0 … 10 vol%                                A        O2-corrected average concentration                           B
   19-inch rack mounting (EIA-compliant)                          B                0 … 5 / 0 … 25 vol%                                B        O2-corrected concentration +
                                                                                                                                                                                                            C
 6 Target (NDIR)                                                                   0 … 10 / 0 … 25 vol%                               C        O2-corrected average concentration
                                                                                                                                            22 Option (DIO)
        NO                                                        P                0 … 5 vol%                                         L
                                                                                                                                                                               Range ID,
        SO2                                                       A                0 … 10 vol%                                        M                     Auto
                                                                                                                                                 Fault
                                                                                                                                                         calibration H/L alarm
                                                                                                                                                                                Remote
        CO2                                                       D                0 … 25 vol%                                        V                                          range
        CO                                                        B                0 … 50 vol%                                        P         None                                                        Y
        Others                                                    Z                0 … 100 vol%                                       R                ○                                                    A
 7 O2 sensor                                            Note 2                 Others                                                 Z                ○          ○                                         B
   None                                                           Y         18 Gas Inlet/Outlet                                                        ○                     ○                              C
   External O2 analyzer                                          1             Rc¼                                                    1                ○                                 ○                  D
        Zirconia O2 analyzer (ZFK7)                              2                 NPT¼                                               2                ○          ○          ○                              E
        Galvanic fuel cell sensor                                3          19 Output                                                             ○                 ○        ○                              F
        Paramagnetic sensor                                      4             0–1 V DC                                               A           ○        ○                 ○                              G
 8      Revision Code                                            2             4–20 mA DC                                             B           ○        ○        ○        ○                              H
 9      (NDIR) 1st component 1st range                  Note 3   □             0–1 V DC + Communication                               C     23 Atmospheric Pressure Correction
10      (NDIR) 1st component 2nd range                  Note 3   □             4–20 mA DC + Communication                             D        None                                                         Y
11      –                                                        Y                                                                             Provided                                                     1
                                                                            20 Language / Power Cable                 Note 4
12      –                                                        Y                                                                          24 Unit
                                                                               Japanese/Power cable rated 125 V (PSE)                 J
13      –                                                        Y             English/Power cable rated 125 V (UL)                   E        ppm, vol%                                                    A
14      –                                                        Y             English/Power cable rated 250V (CEE)                   U        mg/m3, g/m3                                       Note 7     B
15      –                                                        Y             Chinese/Power cable rated 250V (CCC)                   C     25 Adjustment                                        Note 8
                                                                                                                                               Standard                                                     A
                                                                                                                                               Others                                                       Z
NDIR range codes (for ZPB and ZPG)                                ppm–mg/m3 conversion table                                                          Notes: 
    Range              Code            Range        Code                                      Range in mg/m3                                          1. If you select the 4th code “D”, select the voltage
                                                                   Code    Range in ppm                                                                    rating for the power cable in the 20th code.
 None                  Y  *1        0 … 2000 ppm    G                                         NO             SO2            CO                        2. If you use an external O2 analyzer (7th code “1”),
 0 … 5 ppm             5            0 … 2500 ppm    U              5       0 … 5 ppm          –              –              0 … 6.00 mg/m3                 set 0–1 V DC linear signals from the external O2
                                                                                                                                                           analyzer so that they corresponds to the full scale
 0 … 10 ppm            6            0 … 3000 ppm    T              6       0 … 10 ppm         0 … 13.0 mg/m3 0 … 28.0 mg/m3 0 … 12.5 mg/m3                 setting of the analyzer.
 0 … 20 ppm            7  *2        0 … 5000 ppm    H              7       0 … 20 ppm         0 … 26.0 mg/m3 0 … 57.0 mg/m3 0 … 25.0 mg/m3                 Note that the external O2 analyzer (7th code “1”)
                                                                                                                                                           and the external zirconia O2 sensor ZFK7 (7th code
 0 … 25 ppm            8            0 … 1 vol%      J              8       0 … 25 ppm         0 … 32.5 mg/m3 0 … 70.0 mg/m3 0 … 30.0 mg/m3                 “2”) need to be ordered separately.
 0 … 30 ppm            9            0 … 2 vol%      K              9       0 … 30 ppm 0 … 40.0 mg/m3 0 … 85.0 mg/m3 0 … 37.5 mg/m3                    3. See the “availability check table” in Data Sheets
                                                          *3                                                                                               for the possible combination of measuring
 0 … 50 ppm            A *1         0 … 3 vol%      Q              A       0 … 50 ppm 0 … 65.0 mg/m3 0 … 140 mg/m3 0 … 60.0 mg/m3                          components and ranges. When ordering, use the
 0 … 100 ppm           B            0 … 5 vol%      L              B       0 … 100 ppm 0 … 130 mg/m3 0 … 280 mg/m3 0 … 125 mg/m3                           codes shown in the “NDIR range codes” and the
                                                                                                                                                           “O2 range codes.”
 0 … 200 ppm           C            0 … 10 vol%     M              C       0 … 200 ppm 0 … 260 mg/m3              0 … 570 mg/m3   0 … 250 mg/m3       4. Power cable selection in the 20th code is only for
 0 … 250 ppm           D            0 … 20 vol%     N              D       0 … 250 ppm 0 … 325 mg/m3              0 … 700 mg/m3   0 … 300 mg/m3            the AC power socket type (4th code “D”). If you
                                                                                                                                                           selected “A” in the 4th code, make choice of the
 0 … 300 ppm           S   *3       0 … 25 vol%     V              S       0 … 300 ppm 0 … 400 mg/m3              0 … 850 mg/m3   0 … 375 mg/m3            display language only.
 0 … 500 ppm           E            Others          Z              E       0 … 500 ppm 0 … 650 mg/m3 0 … 1400 mg/m3 0 … 600 mg/m3                     5. O2 correction is provided only for NO, SO2, and CO
                                                                                                                                                           measurement.
 0 … 1000 ppm          F                                           F       0 … 1000 ppm 0 … 1300 mg/m3 0 … 2800 mg/m3 0 … 1250 mg/m3                  6. The code “H” is unavailable for 5 component analyzer.
                                                                   G       0 … 2000 ppm 0 … 2600 mg/m3 0 … 5600 mg/m3 0 … 2500 mg/m3                       If you select the 4 component analyzer and the 22th
*1: For ZPB and ZPG                                                                                                                                        code “H”, the number of H/L alarm outputs is three at
*2: Only for ZPG                                                   U       0 … 2500 ppm 0 … 3300 mg/m3 0 … 7100 mg/m3 0 … 3000 mg/m3                       maximum.
*3: Only for ZPB                                                   T       0 … 3000 ppm 0 … 4000 mg/m3 0 … 8500 mg/m3 0 … 3750 mg/m3                  7. Even if you select “B” in the 24th code, select
                                                                                                                                                           the range in ppm that is shown in the “NDIR
                                                                   H       0 … 5000 ppm 0 … 6600 mg/m3 0 … 14.00 g/m3 0 … 6250 mg/m3                       range codes” table. We will set the analyzer after
                                                                                                                                                           converting the ppm ranges into mg/m3 ranges.
                                                                                                                                                           For the converted ranges, see the “ppm-mg/m3
  Conversion formula	           NO (mg/m3) = 1.34 × NO (ppm)	             SO2 (mg/m3) = 2.86 × SO2 (ppm)	          CO (mg/m3) = 1.25 × CO (ppm)            conversion table”.
                                                                                                                                                      8. The standard adjustment (the 25th code “A”) is carried
                                                                                                                                                           out using N2 as balance gas. To order non-standard
                                                                                                                                                           adjustment, select “Z” in the 25th code and provide us
                                                                                                                                                           the gas composition data.
                                                                                                                                                                                                                    7
          Double-beam
                                        Min.                                    Max
         NO                    0 … 50 ppm                        0 … 5000 ppm
         SO2                   0 … 50 ppm                        0 … 10 vol%
         CO2                   0 … 20 ppm                        0 … 100 vol%
         CO                    0 … 50 ppm                        0 … 100 vol%
         CH4                   0 … 200 ppm                       0 … 100 vol%
         N2O                   0 … 200 ppm                       0 … 2000 ppm
         O2                    0 … 5 vol%                        0 … 25 vol%                               Specifications
                                                                                                                              NO, SO2, CO2, CO, CH4, N2O: double-beam NDIR
                                                                                                           Principle          O2 : built-in paramagnetic sensor or external zirconia
    Double-Beam NDIR Sensor                                                                                                   analyzer
                                                                                                           Repeatability      ±0.5% FS (±1% FS for the ranges below 50 ppm)
                                                                                                           Linearity          ±1% FS
                    The mass flow sensor measures the
            Principle
                                                                                                                              ±1% FS per week (±2% FS per week for 50–200 ppm
           amount of infrared absorbed in the measurement                                                  Zero drift
                                                                                                                              range)
           cell.
                                                                                                                              ±2% FS per week (±2% FS per day for the ranges below
                                                                                                           Span drift
           Double beam method achieves the range ratio of 1 : 25                                                              50 ppm)
                                                                                                           Response time
                                                                                                                              ≤ 60 s
                                                                                                           (for 90%)
                               Distribution cell (also serves as an interference filter)                   Output signal      4–20 mA DC or 0–1 V DC, up to 12 points
               Motor                   Trimmer       Reference cell
                                                                                                                              Dry contact
                                                                                                           External contact
                                                                                                                              Remote range-switching, auto-calibration remote start,
          Rotating                                                                                         input
                                                                           Detector
                                                                    P
                                                                                      Interference-
                                                                                      compensation                            Analyzer error, calibration error, range identification, under 
                                                                                      detector             Contact output
                       Infrared source Sample gas       Sample gas                                                            auto-calibration, pump ON/OFF, limit alarm
                       (single)        inlet            outlet
                                             Measuring cell
                                                                                                                              CO peak alarm, H/L limit alarm, power interruption
                                                               Mass flow sensor
                                                                                                           Communication
                                                                                                           (separate order    RS-232C (Modbus)
               Mass flow sensor                                                                            item)
                                                    Air flow
               Converts the amount of                                                                                         LED backlit LCD
               infrared absorption into                                                                    Display            Instantaneous value, O2-corrected instantaneous value,
               electrical signals. Excellent          1 mm                                                                    O2 corrected average value, O2 average
               noise resistance thanks to                                                                  Power supply
               the low impedance sensor.                                                                                      100–240 V AC, 50/60 Hz
                                                                                                           voltage
               The absence of moving parts            Hot wire mass
               makes the device resistant to
                                                      air flow sensor                                      Power consump-
                                                                                                                              250 VA
               vibration and semi-permanently usable.                                                      tion
                                                                                                           Dimensions         483 (W) × 177 (H) × 600 (D) mm
                                                                                                           Weight             Approx. 22 kg
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