Iaei Nov 2000
Iaei Nov 2000
The county fair is an event that children and adults look forward to. Often children in rural
areas prepare projects, for 4-H all year long, and the county fair is the place where they get to
show off their projects.
Fair goers seldom realize that the fair may be a dangerous place they could go with their
children. Unsafe electrical services, improperly wired electric outlets, and extension cords
running across walkways are just a few of the electrical hazards that might be found at some
fairs. Many fairs and festivals are in areas where there is no electrical inspection, so the
problems are never brought to light.
Some of the larger festivals are set up on city streets and may cover several city blocks with
hundreds of concession tents and stands. These may have multiple service points with
portable distribution boxes or termination boxes set up to serve the assorted tents and
concession stands.
A typical method of supplying power to the various booths is with a fused disconnect that
supplies a termination box. These termination boxes or spider boxes have busbars for the hot
conductors, neutrals, and ground. The boxes must comply with Section 525-15 for
construction and placement. If done properly this is an acceptable method of supplying power
to the various tents and booths. These termination boxes must be protected against
overcurrent in accordance with Article 240. Some newer distribution equipment has circuit
breakers combined with appropriate receptacles in weatherproof enclosures, and they are UL
listed and labeled.
Termination boxes cannot have receptacles in them or run out of them without fuse or
breaker protection of the receptacle and its wire. This is a violation of Section 525-15(c),
which states, “receptacles shall have overcurrent protection installed within the box. The
overcurrent protection shall not exceed the ampere rating of the receptacle, except as
permitted in Article 430 for motor loads.” Without this overcurrent protection, the outlet
would be protected only by the protective device rating the whole termination box, usually
100 to 400 amps. This also violates Sections 240-3 and 305-4. Frequently, exterior outlets are
installed in dry location type four square boxes with raised covers. Outside outlets must be in
weatherproof boxes with covers that are weatherproof with a cord plugged into it.
The cables and cords that supply distribution/termination boxes, and cords and cables running
to the tents or concessions, are often run in street gutters to help protect them from foot
traffic. This can cause problems when a sudden rainstorm submerges the wrong type of cable.
A cord or cable for outdoor use must comply with NEC 525-13. The typical orange 16-gauge
cord will not comply with Section 525-13(a) that states, “Where flexible cords or cables are
used and are not subject to physical damage, they shall be permitted to be listed for hard
usage. When used outdoors, flexible cords and cables shall also be listed for wet locations
and shall be sunlight resistant.” The SO, SOO, or SJO cords listed in Table 400-4 are listed
for damp locations only. Cords and cables suitable for wet locations also have a W
designation on the cable. Protection of the cords is required by Section 523-13(f) that states,
“Flexible cords or cables run on the ground, where accessible to the public, shall be covered
with approved nonconductive mats. Cables and mats shall be arranged so as not to present a
tripping hazard.” Foot traffic and vehicular traffic across unprotected cords can break down
or fray a cord to the point where there may be bare conductors. Any moisture such as spilled
drinks or rain showers open the door for an electrical incident. Protective mats provide a
buffer that not only protect the cords, but also help eliminate the tripping hazard when
multiple cables run across a walkway. There are also hard protective guards that can be
placed where vehicles could damage cords. Section 523-13(d) states that, “Flexible cords or
cables shall be continuous without splice or tap between boxes or fittings. Cord connectors
shall not be laid on the ground unless listed for wet locations.” Most standard extension cords
do not have cord connectors that are listed for wet locations.
Section 525-16 states that overcurrent protection of equipment and conductors shall be
provided in accordance with Article 240. Tents and concession stands that are fed by circuit
to which cords or cables are connected must have overcurrent protection that protects the
cord or cable as well as equipment in the tent or concession stand. There must be overcurrent
protection in the tent or concession. Section 525-30 entitled “Type and Location,” states that
“Each ride and concession shall be provided with a fused disconnect switch or circuit breaker
located within sight and within 6 ft of the operator’s station.” Check the ampacity of the cord
or cable based on Table 400-5(a) supplying the concession to assure it is large enough to
supply the equipment load.
Section 525-13(a) states that “Electrical wiring for temporary lighting, where installed inside
tents and concessions, shall be securely installed, and where subject to physical damage, shall
be provided with mechanical protection. All temporary lamps for general illumination shall
be protected from accidental breakage by a suitable fixture or lampholder with a guard.” Any
lamps for temporary lighting in a tent must have some kind of guard to protect the bulb. This
is also stated in Section 305-4(f) entitled “Lamp Protection.” The old style temporary string
lights that had two individual wires between the light sockets can no longer be used.
Section 525-18 covers GFCI protection for personnel. Simply stated, unless the receptacle is
for an appliance or covered by an assured grounding program, receptacles must be GFCI
protected. Both this Section and Section 305-6 cover this requirement.
Section 525-21 covers bonding of equipment and items (1) and (2) cover the normal bonding
of raceways and metal enclosures. Special attention is required to assure compliance with (3)
which states, “Metal frames and metal parts of rides, concessions, trailers, trucks, or other
equipment that contain or support electrical equipment.” Many of the concession trailers have
metal skins on them. Failure to assure proper bonding of all metal parts can jeopardize the
occupants of the concession as well as the customers.
Unfortunately, many areas of the country have not adopted building codes and do not require
electrical inspections. As a result, street festivals and county fairs in those areas are not likely
to be inspected or are inspected by unqualified personnel. However, some have taken it upon
themselves to voluntarily comply with the Code.
As an example, several years ago the Circleville Pumpkin Show Committee, not a
governmental body, decided they could no longer afford the potential liability of unsafe
electrical equipment and unsafe hookups to vendors. They started eliminating all items that
did not meet the NEC. Gone are the 16-gauge cords feeding a string of lights and several
outlets in the tent. Every tent or concession stand now has a fused or breaker disconnect with
appropriate lighting and receptacles. The wooden termination boxes have been retired. All
cords are now listed for “Wet” locations. The buss bar termination boxes are being replaced
with listed breaker/receptacle boxes. This change has greatly reduced the hazards associated
with holding a large festival in a historic downtown area. They now work with the inspectors
to help them assure the Pumpkin Show is as safe as it can be
r Program
Relative to safety of personnel, consideration for some form of ground-fault protection must
be made to prevent current flow through the body due to line-to-ground faults. This is not to
be confused with ground-fault protection for equipment, which has a totally different level of
protection and a totally different intent. Because of the effects of current flow through the
human body, ground-fault protection for personnel typically addresses current in the 4 to 6
milliampere range. Ground-fault protection for equipment addresses electrical apparatus
damage due to line-to-ground faults and looks at current several orders of magnitude higher.
If an AEGCP is used, it must meet several conditions. Section 305-6 of the 1999 NEC
addresses the issue.
305-6. Ground-Fault Protection for Personnel. Ground-fault protection for personnel for
all temporary wiring installations shall be provided to comply with (a) and (b). This section
shall apply only to temporary wiring installations used to supply temporary power to
equipment used by personnel during construction, remodeling, maintenance, repair, or
demolition of buildings, structures, equipment, or similar activities.
(a) Receptacle Outlets. All 125-volt, single-phase, 15-, 20-, and 30-ampere receptacle
outlets that are not part of the permanent wiring of the building or structure and that are in use
by personnel shall have ground-fault circuit interrupter protection for personnel. If a
receptacle(s) is installed or exists as part of the permanent wiring of the building or structure
and is used for temporary electric power, ground-fault circuit-interrupter protection for
personnel shall be provided. For the purposes of this section, cord sets or devices
incorporating listed ground-fault circuit interrupter protection for personnel identified for
portable use shall be permitted.
(b) Use of Other Outlets. Receptacles other than 125-volt, single-phase, 15-, 20-, and 30-
ampere receptacles shall have protection in accordance with (1) or, the assured equipment
grounding conductor program in accordance with (2).
(2) A written assured equipment grounding conductor program continuously enforced at the
site by one or more designated persons to ensure that equipment grounding conductors for all
cord sets, receptacles that are not a part of the permanent wiring of the building or structure,
and equipment connected by cord and plug are installed and maintained in accordance with
the applicable requirements of Sections 210-7(c), 250-114, 250-138, and 305-4(d).
(a) The following tests shall be performed on all cord sets, receptacles that are not part of the
permanent wiring of the building or structure, and cord- and plug-connected equipment
required to be grounded.
(1) All equipment grounding conductors shall be tested for continuity and shall be electrically
continuous.
(2) Each receptacle and attachment plug shall be tested for correct attachment of the
equipment grounding conductor. The equipment grounding conductor shall be connected to
its proper terminal.
(b) The tests required in (2)(a) shall be recorded and made available to the authority having
jurisdiction.1
Very similar wording on this issue can be found in Subpart K of the OSHA Construction
Standard, specifically
29CFR1926.404
(b)(1) Ground-fault protection –
(b)(1)(i) General. The employer shall use either ground-fault circuit interrupters as specified
in paragraph (b)(1)(ii) of this section or an assured equipment grounding conductor program
as specified in paragraph (b)(1)(iii) of this section to protect employees on construction sites.
These requirements are in addition to any other requirements for equipment grounding
conductors.
..1926.404(b)(1)(ii)
(b)(1)(ii) Ground-fault circuit interrupters. All 120-volt, single-phase 15- and 20-ampere
receptacle outlets on construction sites, which are not a part of the permanent wiring of the
building or structure and which are in use by employees, shall have approved ground-fault
circuit interrupters for personnel protection. Receptacles on a two-wire, single-phase portable
or vehicle-mounted generator rated not more than 5kW, where the circuit conductors of the
generator are insulated from the generator frame and all other grounded surfaces, need not be
protected with ground-fault circuit interrupters.
(b)(1)(iii) Assured equipment grounding conductor program. The employer shall establish
and implement an assured equipment grounding conductor program on construction sites
covering all cord sets, receptacles which are not a part of the building or structure, and
equipment connected by cord and plug which are available for use or used by employees.
This program shall comply with the following minimum requirements:
(b)(1)(iii)(A) A written description of the program, including the specific procedures adopted
by the employer, shall be available at the jobsite for inspection and copying by the Assistant
Secretary and any affected employee.
(b)(1)(iii)(B) The employer shall designate one or more competent persons (as defined in
1926.32(f)) to implement the program.
(b)(1)(iii)(C) Each cord set, attachment cap, plug and receptacle of cord sets, and any
equipment connected by cord and plug, except cord sets and receptacles which are fixed and
not exposed to damage, shall be visually inspected before each day’s use for external defects,
such as deformed or missing pins or insulation damage, and for indications of possible
internal damage. Equipment found damaged or defective shall not be used until repaired.
..1926.404(b)(1)(iii)(D)
(b)(1)(iii)(D) The following tests shall be performed on all cord sets, receptacles which are
not a part of the permanent wiring of the building or structure, and cord- and plug-connected
equipment required to be grounded:
(b)(1)(iii)(D)(1) All equipment grounding conductors shall be tested for continuity and shall
be electrically continuous.
(b)(1)(iii)(D)(2) Each receptacle and attachment cap or plug shall be tested for correct
attachment of the equipment grounding conductor. The equipment grounding conductor shall
be connected to its proper terminal.
(b)(1)(iii)(E)(3) Before equipment is used after any incident which can be reasonably
suspected to have caused damage (for example, when a cord set is run over); and
(b)(1)(iii)(E)(4) At intervals not to exceed 3 months, except that cord sets and receptacles
which are fixed and not exposed to damage shall be tested at intervals not exceeding 6
months.
..1926.404(b)(1)(iii)(F)
(b)(1)(iii)(F) The employer shall not make available or permit the use by employees of any
equipment which has not met the requirements of this paragraph (b)(1)(iii) of this section.
(b)(1)(iii)(G) Tests performed as required in this paragraph shall be recorded. This test record
shall identify each receptacle, cord set, and cord- and plug-connected equipment that passed
the test and shall indicate the last date it was tested or the interval for which it was tested.
This record shall be kept by means of logs, color coding, or other effective means and shall
be maintained until replaced by a more current record. The record shall be made available on
the jobsite for inspection by the Assistant Secretary and any affected employee.2
While the AEGCP is permitted, it is only valid if all requirements are continuously met which
requires correct administration and strict enforcement. Because of concerns largely with the
lack of enforcement, an effort to remove the AEGCP was made during the revision cycle for
the 1999 Code. This effort was based on experiences that indicated personnel were not
properly protected because of improper enforcement, primarily on construction sites. During
those discussions, arguments were made that lack of enforcement was not the correct reason
to remove this option and that other means of protection would also be ineffective if not
properly enforced. The result was that Section 305-6 was modified but the AEGCP remained
as an option.
During the current revision cycle for the 2002 NEC the effort to remove the language
permitting the AEGCP is again being made. Proposal 3-138a, referencing Section 305-6(a),
Exception No. 2, was submitted by the panel, CMP-3, to delete Exception No. 2 in its
entirety. Substantiation for the proposal was that “The sufficient availability of GFCI
(Ground-Fault Circuit Interrupter) protection and proven safety record eliminates the need for
this exception.” Arguments are again being made to allow AEGCP to remain in the language
for those who want to use it, and who will enforce and administer its requirements correctly.
The outcome for the 2002 NEC will be determined by the action of the panel during this code
cycle.
Finally, it is very important to point out that a false sense of security can be created through
the use of ground-fault protection for personnel, regardless of the method used. A clear
understanding of the method used and the protection it affords personnel must exist. Simply
because the AEGCP is used, or a device is connected to a GFCI device does not mean
personnel are protected from all possible shock situations. Since the AEGCP relies on current
flow high enough to be detected and removed by the circuit protective device, it does not
contribute to safety of personnel in a series contact situation. Its effectiveness is also reduced
in high impedance or partial ground fault situations. Further, neither the AEGCP nor the
GFCI devices provide safety to personnel in line-to-line or line-to-neutral contact situations.
As with other protective methods and equipment in the electrical discipline, there are specific
designs for specific hazards. These must be clearly understood and the correct protection
employed for the hazards present.
References
1 NFPA 70-1999, National Electrical Code, (Quincy, MA, National Fire Protection
Association, 1998) p. 70-116.
3 NFPA 70E-2000, “Standard for Electrical Safety Requirements for Employee Workplaces,”
(Quincy, MA, National Fire Protection Association)
6 Roberts, Earl W., Overcurrents and Undercurrents, All About GFCIs,(Mystic, CT, Reptec)
Insulation and grounding are two recognized means for preventing injury during electrical
equipment operation. Conductor insulation may be provided by placing nonconductive
material, such as insulation, around the conductor. Grounding may be achieved through the
use of a direct connection to an available, effectively grounded electrode, such as a metal
water pipe, structural steel, a concrete-encased electrode, or a properly installed ground ring.
Insulation may be damaged by hard usage on jobsites or by aging. If this damage results in
the conductor(s) becoming exposed, the hazards of shock, arc, and fire may exist. Double
insulation may be used as additional protection on the live parts or on a tool, but double
insulation does not provide protection against defective cords and plugs or against heavy
moisture conditions.
The use of a ground-fault circuit interrupter (GFCI) is one method, which may be used to
overcome grounding and insulation deficiencies.
The NEC requirements for temporary wiring are found in Article 305 of the 1999 National
Electric Code. The scope of Article 305 in Section 305-1 states that “”the provisions of this
article apply to temporary electrical power and lighting wiring methods that may be of a class
less than would be required for a permanent installation.”"
Even though temporary wiring may be used, it is important to remember the possible hazards
of using temporary wiring. In many cases, the temporary wiring is of a class less than the
permanent wiring methods normally used. Sections 305-4(b) & (c) permit the use of hard
usage cord or cable instead of the permanent wiring methods normally used, i.e., EMT or
rigid conduit. With the wide use of portable tools and flexible cords, hazards are created
when these flexible cords, cord connectors, receptacles, and cord- and plug-connected
equipment are improperly used or maintained. An important point to remember is that no
matter which wiring method is used, the manufacturer’s listing instructions for the use of that
product must be followed.
If type NM nonmetallic-sheathed cable were used outdoors in a wet location, this would be in
violation of the manufacturer’s listing instructions, which prohibit use of this wiring method
in wet locations.
Note that Section 305-2(a) states, “Except as specifically modified in this article, all other
requirements of this Code for permanent wiring shall apply to temporary wiring
installations.” To ensure that installations are installed in a safe and Code-approved manner,
Section 305-2(b) states, “Temporary wiring methods shall be acceptable only if approved
based on the conditions of use and any special requirements of the temporary installation.”
Section 305-6. Ground-Fault Protection for Personnel. Ground-fault protection for personnel
for all temporary wiring installations shall be provided to comply with (a) and (b). This
section shall apply only to temporary wiring installations used to supply temporary power to
equipment used by personnel during construction, remodeling, maintenance, repair or
demolition of buildings, structures, equipment, or similar activities.1
The 1999 NEC differs somewhat from the 1996 NEC, by requiring compliance with both (a)
and (b). The 1996 NEC offered a choice of using either (a) or (b).
Section 305-6(a). Receptacle Outlets. All 125-volt, single-phase, 15-, 20-, and 30-ampere
receptacle outlets that are not a part of the permanent wiring of the building or structure and
that are in use by personnel shall have ground-fault circuit interrupter protection for
personnel. If a receptacle(s) is installed or exists as part of the permanent wiring of the
building or structure and is used for temporary electric power, ground-fault circuit-interrupter
protection for personnel shall be provided. For the purposes of this section, cord sets or
devices incorporating listed ground-fault circuit-interrupter protection for personnel identified
for portable use shall be permitted.2
In the 1996 edition of the NEC, this exception was questioned because of an error in the
written language of the paragraph that followed this exception. The error was in the wording
of the first complete sentence of Section 305-6(b). The wording did not include the use of 15-
or 20-ampere receptacle outlets. During the proposal period of the 1999 NEC, CMP-3
accepted a proposal which corrected the error. During the discussion, a motion was made to
delete Exception 2. The motion failed.
This same issue, regarding Exception No. 2 of Section 305-6(a) came about again in the
Proposals for the 2002 edition of the NEC. This time, instead of accepting a proposal to
change Exception No. 2, by adding “construction sites,” Exception No. 2 was deleted. If this
panel action stands, there will be only one exception to the use of GFCI on construction sites
or in industrial establishments—Exception No. 1.
In conclusion, it is the employer’s responsibility to comply with Article 305 of the National
Electric Code in its entirety. Ground-fault circuit interrupters can be used successfully to
reduce electrical hazards on construction sites utilizing temporary wiring methods.
1 NFPA 70, National Electrical Code, Article 305, (Quincy, MA: National Fire Protection
Association; 1998) p. 70–116.
We have really come a long way in temporary power procedures, thanks to knowledgeable
people who sit on Code panels.
Definition: A device intended for the protection of personnel that functions to de-energize a
circuit or portion thereof within an established period of time when a current to ground
exceeds some predetermined value that is less than that required to facilitate the overcurrent
protective device of the supply circuit.
Theory of Performance: The hot (ungrounded) conductor and the neutral (grounded)
conductor must be installed together as they pass through a differential transformer. The
transformer uses a magnetic field to measure the amount of current going to the load against
the current returning from the load. The strength of a magnetic field is directly proportional to
the current flowing in the conductor. When the amount of current going to the load does not
equal the current returning from the load, the induction in the secondary of the differential
transformer causes the sensing unit to operate. The sensing unit causes the circuit breaker or
the device to trip and open the circuit.
305-1 Scope. The provisions of this article apply to temporary electrical power and lighting
wiring methods that may be of a class less than would be required for a permanent
installation.
305-6. Ground-Fault Protection for Personnel. Ground-fault protection for personnel for all
temporary wiring installations shall be provided to comply with (a) and (b). This section shalI
apply only to temporary wiring installations used to supply temporary power to equipment
used by personnel during construction, remodeling, maintenance, repair, or demolition of
buildings, structures, equipment, or similar activities.
(a) Receptacle Outlets. All 125-volt, single-phase, 15- 20-, and 30-ampere receptacle outlets
that are not a part of the permanent wiring of the building or structure and that are in use by
personnel shall have ground-fault circuit interrupter protection for personnel. If a
receptacle(s) is installed or exists as part of the permanent wiring of the building or structure
and is used for temporary electrical power, ground-fault circuit interrupter protection for
personnel shall be provided. For the purposes of this section, cord sets or devices
incorporating listed ground-fault circuit interrupter protection for personnel identified for
portable use shall be permitted.
Code Making Panel Three (CMP-3) accepted a proposal to delete Exception No. 1 for the
2002 NEC. The substantiation states that Section 250-34 does not permit a two-wire single-
phase portable or vehicle-mounted generator to have all circuit conductors insulated from the
frame if system grounding is required, which is the case where supplying the receptacles of
(a).
There was also a proposal, submitted by Code Making Panel Three to delete 305-6(a)
Exception No. 2 in its entirety. The panel recognized that the removal of this exception was
long overdue. As indicated in the panel’s substantiation, the sufficient availability and proven
safety record of GFCl protection eliminates the need for this exception. Code Panel 3 felt this
was a critical step forward because of all the work that is being done in many industrial
facilities throughout the country. The safety of the workers is at stake here.
Section 305-6, which provides the ground-fault protection for personnel requirements for
temporary wiring, has been revised to clarify that the assured equipment grounding conductor
program cannot be used for 125-volt, single-phase, 16-, 20-, and 30-ampere receptacle
outlets.
The title of Section 305-6(a) has been changed from “Ground-Fault Circuit Interrupters” to
“Receptacle Outlets.” Revised language in (a) makes it clear that all 15-, 20-, and 30-ampere
receptacle outlets that are not a part of the permanent wiring of the building or structure, and
that are in use by personnel require ground-fault circuit-interrupter protection for personnel.
Note that 30-ampere receptacle outlets have been added to this requirement. A number of
tools and equipment used by workers today utilize 30-ampere receptacle outlets and should
provide the same protection as the 15- and 20-ampere outlets.
The last sentence of (a) has been revised to read: “For the purpose of this section, cord sets or
devices incorporating listed ground-fault circuit-interrupter protection for personnel identified
for portable use shall be permitted.” This change recognizes the use of GFCI adapters in
addition to cord sets.
The requirement for identification as suitable for portable use means that the device has open
neutral protection. That is, if the grounded conductor opens for any reason, a relay drops out
and the device de-energizes the load. Otherwise, an interrupted grounded conductor would
cause the device to fall in its closed position.
A GFCl does not protect a person who comes in contact with two “hot” wires or any “hot”
wire and the neutral wire. A GFCI does not protect someone against receiving a shock, but it
does limit the time the hazard exists.
A class A ground-fault circuit interrupter trips when the current to ground has a value in the
range of 4-6 milliamperes, and a timeframe of 30 milliseconds.
Code Making Panel 3 has taken great strides in the past two cycles, and continues to take
strides to prevent injuries or deaths to construction workers. Although it is almost impossible
to prevent all accidents, the goal is to prevent anyone from being killed.
Question: Luminaires
Some luminaires imported to the United States are provided with metric hardware for
mounting the fixtures. However, UL Listing requirements specify that fixtures be provided
with American standard-sized mounting hardware. Is UL enforcing these requirements?
Answer
However, should inspectors come across UL Listed luminaires that have not been provided
with American standard mounting hardware, they must notify the nearest UL Regulatory
Services representative. Once we receive the information, UL will open a Field Report and
immediate appropriate action to resolve the issue. For more information on UL’s Regulatory
Services, including contact numbers for representatives or to request a Field Report, access
www.ul.com and click on “Regulators.”
Are isolated neon power supplies rated 7.5 kV or less specified in Section 600-23 of the
NEC® covered by UL 2161?
Answer
Yes. Isolated neon transformers and power supplies rated 7.5 kV or less are still required to
comply with UL 2161, the Standard for Neon Transformers and Power Supplies. Since power
supplies of this size and type inherently comply with secondary ground fault test
requirements; they are exempt from secondary ground fault testing as noted in UL 2161.
Effective September 1999, UL 2161 requires all neon power supplies (other than cold-
cathode) to be marked, “Complies with Secondary Ground-Fault Protection Requirements in
UL 2161.”
Products complying with UL 2161 are Listed under the category Neon Transformers and
Power Supplies (PWIK). The UL Guide information for this product category can be found
on the UL Online Certifications Database at www.ul.com. Or, consult page 66 in the 2000
edition of the UL General Information for Electrical Equipment Directory (White Book).
Does UL 879, the Standard for Electrode Receptacles for Gas-Tube Signs, cover polymeric
boots intended for wet locations?
Answer
UL has recently developed requirements for polymeric insulators (e.g., polymeric boots) for
use in wet locations that cover splices between neon electrodes and GTO cable. Currently,
there is one Listing under the category Sign Accessories (UYMR).
These requirements are included in a UL Subject 879 Bulletin dated May 22, 2000. Presently,
UL 879, the Standard for Electrode Receptacles for Gas-Tube Signs, is undergoing a
complete revision and expansion of scope that will cover all types of sign components. The
requirements for polymeric boots and sleeves have been proposed for inclusion in UL 879
and will remain the same, regardless if the revised Standard gets adopted. Revisions to UL
879 are currently under review by a UL Technical Committee.
Is there Listed cable that is permitted to be concealed in walls for low voltage lighting, other
than NEC® Chapter 3 cable?
Answer
Currently, UL does not List standalone cable intended for use in concealed locations in
accordance with the requirements of Section 411-4 of the NEC®.
Section 411-4 of the NEC® requires Chapter 3 wiring methods for concealed wiring. Chapter
3 covers wiring methods for all wiring installations, unless modified by other Articles in the
code. Based on this reference to other NEC® Articles, powerlimited cable used in accordance
with Article 725 can be used for low voltage lighting systems, provided that the cable is
supplied by a Listed Class 2 or 3 transformer or power supply. However, since most power
supplies provided with low-voltage lighting systems are not Class 2 or 3, Chapter 3 wiring
methods are required, unless the cable provided with the Listed low-voltage lighting system
was evaluated for concealment as part of the system’s Listing
Everyone understands the importance of good connections in business and in life generally.
Good electrical connections are important too. The Canadian Electrical Code provides some
important information and contains many rules on connecting electrical equipment. In this
article we will cover a few of the many connection principles contained in the code.
Motors
“Supply connections to a motor connection box shall have an insulation temperature rating
equal or greater than Table 37, unless the motor is marked otherwise and their ampacity
based on a 75C conductor insulation rating except for Class A motors only where their
ampacity may be based on 90C insulation when 90C wire is used as circuit conductors to the
motor.”
What the code wants us to do here (some types of motors are designed to run at higher
temperatures than others) is to ensure that conductors are not affected by high motor
temperatures. Supply conductors that run directly into a motor terminal box must have
insulation temperature ratings compatible with the motor operating temperatures. But despite
their higher insulation temperature ratings, we must select motor conductors based on their
75C ampacity ratings.
For example, from Table 37, a totally enclosed fan cooled (TEFC) Class F motor must be
supplied with minimum 90C conductors. However the 90C columns in Tables 1 to 4 cannot
be used to determine the conductor ampacities. For that motor we must choose the 75C
columns of Tables 1 to 4 for the right size supply wiring.
But there is yet another condition. Notice that the Table 37 wiring insulation ratings are based
on ambient temperatures of 30C. If the motor is to operate in a location where the ambient
temperature is higher than 30C, the difference between the actual location temperature and
30C must be added to the wiring temperature selected from Table 37. If the motor used in the
above example is to run in a location where the ambient temperature is likely to be 40C, we
must select motor supply conductors having a minimum temperature rating of 100C (add
40C-30C).
“Where Table 37 requires insulation temperature ratings in excess of 75C, the motor supply
conductors shall not be less than 1.2 m long and shall terminate in a location not less than 600
mm from any part of the motor except that for motors rated 100 hp or larger, their
terminations shall be not less than 1.2 m from any part of the motor.”
What’s happening here? The code wants to ensure that higher motor temperatures will not
adversely affect electrical equipment near a motor. For this reason, when Table 37 requires
wiring temperatures above 75C, the electrical code specifies the above minimum distances
between motors and electrical equipment such as motor disconnect switches or starters. Also,
the minimum lengths of interconnecting wiring must be as specified for motors under 100 hp
or larger.
Recessed lighting fixtures usually must operate at higher temperatures than those in free air
since heat is not dissipated as rapidly. For this reason, Rule 30-408 specifies:
“Conductors having insulation suitable for the temperatures encountered shall be used for
wiring recessed luminaires. Tap conductors must be installed in a raceway extending at least
450 mm but not more than 2 m from the luminaire, and terminate in an outlet box located not
less than 300 mm from the luminaire.”
When recessed fixtures come complete with factory-installed high temperature wiring, Rule
30-408 specifies that the fixture wiring should be run in flexible conduit to an outlet box
located not less than 300 mm from the fixture. The factory-installed leads must be between
450 mm and up to 2 m in length between the fixture and the outlet box. These precautions are
required to ensure that the supply conductors are not adversely affected by higher lighting
fixture temperatures.
Aluminum Conductors
“Adequate precaution shall be given to the termination and splicing of aluminum conductors,
including the removal of insulation and separators, the cleaning (wire brushing) of stranded
conductors, and the compatibility and installation of fittings.”
This rule provides some specific terminating methods for aluminum wiring including:
Electrical wiring exiting from armoured cables is easily damaged by contact with the sharp
ends of the armour at connection points. Therefore Rule 12-610 specifies:
“Where conductors issue from armour, they shall be protected from abrasion by bushings of
insulating material or equivalent devices.”
This rule is designed to ensure that armoured cable terminations are done in such a way so as
to minimize the potential for damage. Rule 12-610 provides some specific advice including:
insulating material to separate the wiring from the end of the armour
for No. 8 AWG or larger wiring, electrical equipment must have a smooth hub or an
insulated bushing is used
connections to open wiring such as knob and tube wiring must be done in a box
having a separately bushed hole for each conductor
As in past articles, you should consult the local inspection authority in each province or
territory as applicable for the most current interpretation of any of the above
Equipment
Should our electrical standard for industrial machinery keep current with what the rest of the
world is doing? If you build machines for the global marketplace, you’d answer “do it or
die.” A harmonized NFPA 79 paves the way for you to build a machine that your company
can sell from Boston to Bombay. If you buy machines for your factories around the world,
you’re answering, “Of course!” One standard for machine wiring makes it easy for you to
write one purchasing specification. However, if you’re involved with electrical safety, the
answer should be: “It depends on what the rest of the world is doing.”
My first experience with this issue came via a large machine tool from Japan. My employer
spent several million dollars to purchase the machine. My co-worker and I spent several
weeks pulling the factory wiring out and replacing it with listed MTW (Machine Tool Wire).
Why? The type of insulation used by the manufacturer was not Type MTW. What type of
insulation did the machine builder use? Unknown. There were no markings on the jacket. Did
the insulation have the low flame spread; low smoke development characteristic of listed
Type MTW? Unknown. Insufficient documentation was provided. The AHJ decided not to
take a chance. We completely rewired the machine.
The roots of NFPA 79 stretch back to 1941. The US machine tool industry faced a formidable
challenge: Produce the millions of parts needed to support the war effort. The metal working
industry wrote the first standard. They wanted machines that were safer to operate. They
needed machines that were more productive and required less maintenance. The electrical
components needed to be high quality and very reliable.
One of the committees is TC-44, Safety of Machinery. The US is a major player on TC-44.
The chairman is John Bloodgood of JFB Enterprises, Fond du Lac, Wisconsin. Mr.
Bloodgood is an internationally recognized expert on industrial machinery and related
standards. National Electrical Equipment Manufacturers Association is also represented on
TC-44. Mr. David Fisher of Rockwell Automation, Milwaukee, WI is a participating
member. Mr. Fisher’s expertise is industrial control systems. Both men have also served as
principal members on the NFPA 79 committee for many years.
The NFPA 79 Committee is convinced of the need to harmonize NFPA 79 with comparable
standards. NFPA 79 is also an international standard. Companies that both buy and build
machines for the global marketplace use it. Principal members represent organizations that
both buy and build for factories across the globe. The 1991, 1994, and 1997 NFPA 79
included both references to other international standards as well as technical changes that
reflect harmonization with related international standards.
The big push for harmonization started in 1998. In March 1998, the committee prepared a
statement of work. The major elements of the statement of work are:
Harmonization – Purpose
As the users and the manufacturers of industrial machines move toward a global
manufacturing community, the need for a harmonized standard affecting industrial machinery
becomes an economic necessity. Generally, large users and manufacturers find regulations
burdensome. However, multiple regulations as well as conflicting regulations are an
economic disincentive to global expansion. In order to ease the burden of differing
regulation, and at the same time maintain the high standard of electrical machine safety, the
NFPA 79 committee has expressed their desire, through balloted vote, to harmonize NFPA
79 with IEC-60204-1.
The United States industrial machine manufacturers are no longer the world leaders in
producing industrial machines, nor are they the major users of industrial machines. Today’s
industrial machines are very complex and expensive. As manufacturing lines become
modular and transportable, industrial machines originally produced for a foreign market may
quickly be transported to the domestic market. The reverse is also true. Differing electrical
standards add a large cost to multinational manufacturers as they build and sometimes move
manufacturing facilities.
Harmonization – Objective
This work is necessary to accomplish the goal of allowing industry to economically build one
industrial machine capable of passing a detailed electrical safety inspection using either IEC
60204-1 or NFPA 79 standard.
Both the NEC Technical Correlating Committee and the NFPA Standards Council reviewed
the statement of work in July of 1998. The TCC unanimously recommended the following
action to the Standards Council:
“The Technical Correlating Committee agrees with the efforts of the NFPA 79 committee to
harmonize the technical requirements of NFPA 79 and IEC 60204, where feasible and where
in concert with the NEC and its related codes and standards.
The Technical Correlating Committee agrees with the use of the ANSI style manual relative
only to those items noted in the forward of the present NFPA 79. However, use of mandatory
language shall be in accordance with the NFPA style manual.
The committee can continue references to other standards as necessary, but only where those
references do not conflict with our presently adopted principles, practices, product standards,
and the NEC.”
The NFPA Standards Council considered and concurred with the recommendation. Since
1998, the committee has been active in creating a series of panel proposals. The committee’s
objectives are fourfold.
2. Harmonize the language of NFPA 79 with the IEC 60204 where the technical requirements
are substantially equal. The harmonized text will follow the NFPA Style manual.
3. Add new technical requirements that reflect the current state of the industry.
4. Modify the current technical requirements where appropriate, without decreasing the
intended level of safety.
The committee recognizes the critical nature of the third and fourth objectives. The impetus
for change may be harmonization with international standards or current industry practice.
However the substantiation must clearly document the need for the change and the impact on
electrical safety. There are safety practices, such as listed insulation, that are inherent in our
safety standards. This type of requirement will be maintained.
Your Role
NFPA 79 is a consensus standard. The committee will meet to consider proposals in March
2001. The Report on Proposals will be published in the spring and available to interested
members of the public: That’s YOU. Help keep the committee on target. Reinforce our effort
to make the standard truly international. Check our work. Keep us honest. Send us your
comments.
Sunlight Resistant Requirement and
Choices for Enforcement
[ 0 ] By Ravi Ganatra | November 16, 2000 |
Abstract
The requirement for sunlight resistance for conductors that are exposed to direct sunlight was
added in Section 310-8 of the 1999 National Electrical Code (NEC).1 However, the
implementation of this requirement has resulted in some confusion for the users of the Code.
For the purpose of listing and or markings on the products, Code requirements like this are
spelled out in the applicable product standards. The present requirements and the needed
changes in these standards are discussed to address the confusion. Facts, opinions, and
recommendations are presented here to facilitate the enforcement of this requirement.
In response to a proposal, Section 310-8 was revised for the 1999 National Electrical Code
(NEC) by organizing each location type and stipulating a list of identified insulation types for
each location. Additionally, a new paragraph (d), Locations Exposed to Direct Sunlight, was
added to read:
(d) Locations Exposed to Direct Sunlight. Insulated conductors and cables used where
exposed to direct rays of the sun shall be of a type listed or marked “sunlight resistant.”
The panel rejected the proposed exception and a public comment supporting the exception to
not require “sunlight resistant” capability of insulated conductors of drip loops where they are
exposed to direct rays of sun. The recommended exception was not accepted since the drip
loops expose the insulation to sunlight, which can deteriorate the insulation. Thus, insulated
conductors where exposed to direct rays of sun shall be listed or marked “sunlight resistant.”
Figure 230.5 from the NEC Handbook, slightly modified and shown in Figure 1, provides a
good example of drip loops.
Figure 1. Figure 230.5 from the NEC Handbook, slightly modified and shown in Figure 1,
provides a good example of drip loops.
Since the wording of 310-8(d) states that the products shall be listed or marked sunlight
resistant, the question arises as to how should an inspector (or a user) verify that the product
meets this requirement? Further, since manufacturers do not (and cannot) repeat all of the
mandated requirements for listing in the print legends on their products, how does one verify
that a product meets this requirement? Are there any changes made in the product standards
as result of the adoption of 310-8(d)? Were there requirements already in place for suitability
of the products exposed to sunlight? Are there separate requirements when products are
marked “sunlight resistant?” Is this difference in requirements in the product standards
responsible for the confusion between “suitability” and “listing or marking” for “sunlight
resistant?” These and other relevant items are discussed below to assist inspectors and users
in making their decisions.
The obvious choice is to examine the product for marking. However, if the requirement is
mandatory and it is included in the requirements for listing, then it may not be necessary to
include it in the marking on the product. For wire and cable products, this is helpful as it
keeps the length of the print legends manageable. This desire to keep the print legend short
and manageable creates a potential for confusion. Thus, when there is no obvious marking on
the product and there is a doubt about the compliance, the inspector or user is forced to rely
upon 110-3(b) of the NEC and ask for a confirmation from the manufacturer.
Figure 2. Figure 2 describes applications of conductors where compliance with sunlight
resistant requirement is required or not required in accordance with 310-8(d)
At present no changes have been made in the product standards as a result of the adoption of
310-8(d) in the 1999 NEC. Products affected by this change include thermoset and
thermoplastic insulated conductors, such as Types XHHW-2, RHH, RHW-2, THW-2,
THHN, THWN-2, etc., recognized in Table 310-13 of the NEC. These products are listed in
accordance with product standards developed by the Underwriters Laboratories, Inc., namely
UL 44, Standard for Thermoset – Insulated Wires and Cables, and UL 83, Standard for
Thermoplastic – Insulated Wires and Cables. Figure 2 describes applications of conductors
where compliance with sunlight resistant requirement is required or not required in
accordance with 310-8(d). For an optional marking of sunlight resistant, the conductors
covered by UL 44 and UL 83 are required to meet the requirements of 720-hour carbon-arc or
xenon-arc exposure tests. This marking is used typically for products that are used outdoors
in messenger supported applications or in conjunction with “For CT Use” marking for
conductors supported by cable trays. The two markings, both being optional, were thus
combined logically because cable trays are permitted to be used outdoors also and the
products supported in these cable trays are then exposed to sunlight.
Figure 3. Figure 3 describes the typical applications of Type SE products.
Type SE and Type USE products are listed in accordance with UL 854, Standard for Service
– Entrance Cables. Conductors (and jackets) used for these products are required to meet the
requirements of 300-hour carbon-arc or xenon-arc exposure test as part of the listing for these
products. Compliance with this requirement is considered not sufficient for the marking of
“sunlight resistant.” The products have been treated as “suitable for exposure to sunlight.”
Figure 3 describes the typical applications of Type SE products. Type SE and Type USE
(along with Types RHH or RHW) can be marked sunlight resistant provided they meet the
requirements of 720-hour test. Considering the requirements of UL 44 (or UL 83) and UL
854 together, the same conductor type can imply the following possibilities:
1. Conductor intended for use in raceways (or other cable constructions other than Types SE
or USE) need not be subjected to either 300-hour or 720-hour test. (Thus, conductors in the
drip loops of these installation methods may not meet the requirement of 310-8(d).)
4. Conductors supported by a cable tray are subjected to a 720-hour test, if marked “sunlight
resistant.”
The above hopefully makes it clear why Code Making Panel 6 adopted the aforementioned
language for 310-8(d). It provides a consistent requirement for conductors that are exposed to
sunlight. Conductors exposed to direct sunlight shall be either listed or marked sunlight
resistant. Whether the requirement for listing or marking of a product as sunlight resistant is
300-hour test or 720-hour test is up to the standards development process.
To maintain the effective link between the Code and Standards development processes and to
define clear performance requirements, it is the author’s opinion that one single requirement
for sunlight resistant should be used in the product standards. This is consistent with
requirements for other application oriented markings for wire and cable products such as,
“For CT Use,” “FT 4,” “LS,” etc. Historically, for sunlight resistant capability the industry is
more familiar with black color insulation on conductors and in most, if not all, cases these
materials are known to exceed the requirement of 720-hour test.2 However, insulation on
conductors in colors other than black require significant additions of UV stabilizers to make
them suitable for the application. Since no formal data has been collected, reported, or
presented, the limited field experience with colored insulation and black color insulation
complying with 300-hour test requirements suggests that the colored insulation does not
perform as well as the black color insulation.3 Hence, it may be desirable to select the 720-
hour test as the requirement for products so that they can be considered as complying with
310-8(d).
While the standards development process resolves this issue, inspectors and users can review
the following to determine compliance with 310-8(d):
• In the absence of marking on the product, seek confirmation of listing (or compliance) from
the manufacturer5
• For conductors to be installed in raceways or a part of a cable (other than Type SE and
USE) assembly and exposed to sunlight when outside the raceway or cable assembly. (Need
for confirmation exists whether compliance with requirements of 300-hour test or 720-hour
test is acceptable.)
• For conductors and the overall cable in Types SE and USE. (No need for confirmation on
Type SE or USE products, if compliance with requirements of 300-hour test is acceptable.)
• There are no changes in the sunlight resistant requirement for conductors and cables
supported by the cable trays. These products are typically identified with “SUNRES”
marking in conjunction with “FOR CT USE” marking.)
Given the confusion with implementation of 310-8(d) adopted in 1999 NEC, the issue is on
the table for the 2002 NEC. Inspectors and users can make their contribution by submitting
comments, where applicable, on various proposals that have been acted upon by CMP-6.
References
1 National Electrical Code® and (NEC)® are registered trademarks of The National Fire
Protection Association
2 Historic experience with black color insulation is derived from the inherent UV resistant
properties of the carbon black added in the insulation. In the future, this may or may not be
the case for black color insulation as other pigments could be used to provide the color. In
such cases, additives will have to be added to the insulation to make it sunlight resistant.
3 In Canada, the similar experience has supported a change in the product standards.
4 At present Type UF is afforded this marking when complying with the requirements of
300-hour test. However, this may change and compliance with the requirements of 720-hour
test may become part of the listing requirement for Type UF products.
5 Alcan Cable has verified that insulation and jacketing materials it employs on Types
XHHW-2, SE, USE-2, USE-2 or RHH or RHW-2, MC, and TC meet the requirements of
720-hour test for Sunlight Resistant marking.
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Photo 1. Typical "Spider box" supplies GFCI protected receptacles for use on
construction sites.
Both the NEC and OSHA recognize that workers performing construction, demolition
and maintenance activities are especially vulnerable to the hazards of electricity.
Frequently, workers have environmental and physical conditions which directly
impact their ability to work safely around the hazards associated with the use of
electrical tools and equipment. Essentially, the NEC developed and OSHA adopted a
two-prong approach to affording protection to workers. Until recently, (1996 NEC)
Article 305 and OSHA 1926.404(b) have both permitted either the use of the Assured
Equipment Grounding Conductor Program (AEGCP) or the use of GFCI protection
for all 125-volt, single-phase, 15- and 20-ampere receptacle outlets on construction
sites. The concept of the AEGCP is that frequent and regular inspection and testing of
all equipment grounding conductors, receptacles and attachment plugs, will “assure”
that the continuity of the EGC is maintained and that a low-impedance grounding path
will protect workers sufficiently against the hazards of electrical shock by facilitating
the operation of the overcurrent device. GFCI devices, on the other hand, sense an
unbalance or leakage current in the area of 4-6 mA and open the circuit in a 1/40 of a
second to provide protection against electrocution.
Diagram 1. GFCI protection required for 15, 20, and 30 ampere, 125-volt receptacles
on construction sites.
The 1996 NEC
Two significant changes occurred in Section 305-6, Ground-Fault Protection for
Personnel, in the 1996 NEC. First, the scope of the GFCI requirements was greatly
expanded by removing the limitation to construction sites only. Prior to the 1996
NEC, the GFCI requirements for 15- and 20- ampere, 125-volt receptacle outlets, only
applied to personnel on construction sites. The 1996 NEC removed this limitation and
expanded the scope of the provision to include all “temporary wiring installations
utilized to supply temporary power to equipment used by personnel during
construction, remolding, maintenance, repair, or demolition of buildings, structures,
equipment or similar activities.” This was a dramatic expansion of the scope and
resulted in a significant advancement for worker safety.
Diagram 2. Principles of operation of GFCI protective devices
The second significant change was the restrictions placed on the use of the AEGCP.
Prior to the 1996 NEC, either the GFCI or the AEGCP could be utilized to meet the
requirements of this section. In the 1996 NEC, the use of the AEGCP was strictly
limited to “other receptacles not covered in (a).” This meant that, for other than
industrial establishments (see exception) all 15- and 20-ampere, 125-volt, single-
phase receptacle outlets had to be provided with GFCI protection.
Interestingly, CMP-3 also clarified that when providing GFCI protection, cord sets
incorporating listed GFCI protection for personnel are permissible.
Analysis
Diagram 3. Typical protective GFCI devices
The changes in the 1996 NEC were a great step, a leap, towards enhancing worker
safety. Subsequent revisions have continued to expand the scope of the protection to
include 30-ampere, 125-volt, single-phase receptacle outlets and to clarify that where
GFCI protection is required, such protection is required, regardless if the receptacle
exists or is considered to be part of the permanent wiring of the building. In other
words, if personnel are performing any of the covered activities, (construction,
demolition, maintenance, etc.), they must be provided some form of GFCI protection,
regardless if the outlet exists or is part of the permanent wiring of the building.
Often this is accomplished by the use of listed cord sets which incorporate the GFCI
protection into the cord set. Notice that the wording of Section 305-6(a) currently
permits “cord sets or devices incorporating listed ground-fault circuit interrupter
protection for personnel identified for portable use.” Two points relevant to this
provision. First, note that the cord set must utilize listed GFCI protection, not that the
cord set must be listed. This sentence structure is intentionally different from other
NEC sections mandating similar requirements. That is because OSHA does permit
employers to construct their own extension cord sets. There are several conditions that
must be met but the practice is acceptable. Requiring the cord sets to be listed would
severely limit this provision. Secondly, the cord sets must utilize GFCI protection
which is identified for portable use. Such protection includes “open neutral”
protection which enhances personnel safety where such devices are subject to the
possibility of losing a neutral connection. For this reason, it is not permissible to
utilize standard GFCI receptacles, intended for permanent installation only, as part of
a “shop-made” cord set.
Diagram 4. GFCI tripping curves showing time and milliampere values
OSHA Construction Standards
Since the early 1970’s, OSHA Construction Electrical Standards have been driven by
the NEC. Current requirements parallel the 1984 edition of the NEC. In fact, Section
1926. 404(a) Note, states, “If the electrical installation is made in accordance with the
National Electrical Code ANSI/NFPA 70-1984, exclusive of Formal Interpretations
and Tentative Interim Amendments, it will be deemed to be in compliance with
1926.403 through 1926.408, except for 1926.404(b)(1) and 1926.405(a)(2)(ii)(E), (F),
(G), and (J).” Unfortunately, as we have just discussed, significant changes in the
NEC have occurred which are not currently enforceable by OSHA. The restriction on
the AEGCP for example, does not exist within the OSHA regulations. The addition of
the 30-ampere, 125-volt receptacle outlet is not included as well. The scope of
application for GFCI requirements for OSHA is still limited to construction sites only.
Summary
Needless to say, there exists great differences between the NEC requirements and the
OSHA regulations. From an enforcement point of view and from a safety point of
view this is troublesome. Section 6(b) of the OSHA Act mandates steps that must be
taken before OSHA can promulgate a new rule. Logistically, OSHA is simply not
capable of keeping up with the latest developments in the NEC.
This fact, however, ought not change employer strategies for protecting personnel
from electrical shock. The use of GFCI protection provides a level of safety superior
to that of the AEGCP and it can be implemented in an easier and more cost-efficient
manner for the employer. OSHA regulations are a minimum safety standard for
protecting workers. Particularly when it comes to GFCI requirements, employers
should follow the provisions of Article 305 and strive to enhance personnel protection
by adhering to the stronger of the two standards.
Photo 2
Poles at intersections are most commonly hit during accidents with other vehicles.
Poles on the outside of curves are most commonly hit by out-of-control vehicles. The
drivers may have fallen asleep, been under the influence of alcohol or drugs, the
visibility may have been poor, or the roads may have been slippery. Only one percent
of the poles was located on straight sections of the highway.
Why are there so many poles close to the road?
In many states, utilities do not have “the right of eminent domain.” Utilities in these
states must get permission from the property owners to install their poles. If the
property owners do not give permission to the utility, the utility is forced to install
their poles on the highway right-of-way. In many cases, the highway right-of-way is
not much wider than the roadway. The result, poles are located very close to the travel
lanes. I have noticed that poles located next to the travel lanes on windy roads usually
have a collection of side-view-mirrors on the ground next to them.
The Solutions:
Photo 3
Short of removing the poles completely, the only way to prevent pole/vehicle
accidents is to put something between the travel lanes and the poles, like a guardrail.
Guardrails are expensive and the accidents are not eliminated, only accidents with
poles. The National Electrical Safety Code® (NESC®) in Rule 231B recommends
that poles be located far enough from the travel lanes of the highways so that normal
traffic on the travel lanes does not strike the poles. Our problem is not normal traffic.
Placing poles further away from the travel lanes may reduce the number of accidents.
In one of the accidents I investigated, the vehicle crossed a twenty-foot wide six-foot
deep ditch and then traveled 140 feet across a field to hit the pole. Utilities like to
build their facilities along roadways to reduce construction and maintenance costs.
Wake-up strips on the edge of the travel lanes reduce accidents due to drivers falling
asleep.
In my study, very few of the poles involved in accidents were located next to curbs.
This is probably due to the fact that curbs are only prevalent in urban areas where the
speed limit is lower and the accidents are fewer. Because visibility of poles at night
may be a factor contributing to accidents, my company and the State of Maryland
have both started programs of installing reflectors on poles close to highways and
poles located in bad locations relative to curves.
Break-Away Poles
Street light poles designed to break-away with very little force are working very well
in reducing vehicle damage and human injury. Some utilities have tried special
hardware to convert their utility poles into “break-away” poles. The special hardware
can only be used on poles where there is no equipment installed and on tangent poles,
i.e., poles located in straight sections of a line. Unfortunately straight sections of lines
are usually parallel to straight sections of highways where there are very few
accidents. Also, designing poles that support high voltage conductors to break-away
easily may not be in the best interest of public safety.
Utility ratepayers are not willing to accept the additional expense to put all utilities
underground. Electric and communication utility poles are not the problem. The
problem is vehicles leaving the roadway. If utility poles were eliminated, there would
still be vehicle accidents. We need to remind people to drive slower when the road
conditions and visibility change, to pull over when they get sleepy, and not to drive
when they have been drinking.
Path of Least Resistance
[ 0 ] By Michael Johnston | November 16, 2000 |
Figure 1. Electricity will take any path available to try to return to the source,
including through the human body.
Anyone who has been involved in the electrical field for any length of time has heard
the phrase, “path of least resistance,” on many occasions. From the first-year
apprentice starting out in the electrical trade to the seasoned veteran of the industry
with many years of experience and accomplishments, the phrase is used to describe
what path electrical current will take. The phrase is stated with pride “Electricity takes
the path of least resistance,” or “Current takes the path of least resistance,” and
usually not much thought is given to what is really meant by that statement. This
article will review some basic principles of this fundamental element and discuss how
this current flow relates to electrical safety.
It is appropriate to review some basic elements of the electrical circuit. First, in order
for electrical current to flow, there needs to be a complete circuit or path. Voltage (E)
will push current (I) through a resistance (R). These are the basic components of
Ohms law. Analogous to electrical current flow is water flowing through a water pipe.
The bigger the pipe is, the less the resistance to the flow of the water through the pipe;
the smaller the pipe, the more resistance to the flow of water through it. The same
holds true for electrical current. Larger electrical conductors (paths) offer lower
resistance to current flow. Smaller electrical conductors (paths) offer greater
resistance to current flow.
Figure 2. Amperes operate overcurrent devices. Low impedance path means higher
current flow.
Where does the current flow? Current will always try to seek out the source, be it
normal current or fault current. As for taking the path of least resistance, that is
partially correct. Electrical current will take any and all paths available to try to return
to its source. If several paths are available for current to flow, it will divide and the
resistance of each path will determine how much current will flow on each particular
path.
The electrical code in Article 250 mentions several times the term “low impedance
path.” As a quick overview, opposition to current flow in a DC circuit is called
“resistance.” Total opposition to current flow in an AC circuit is called “impedance,”
which is made up of three elements: resistance, capacitance, and inductance. When
the term “low impedance path” is used in the Code, it is referring to a path for current
to flow on that offers little opposition to current flow whether it is normal current or
fault current; the key element is low opposition or impedance.
Figure 3. Current flowing on proper paths provided
Overcurrent devices require current (amperes) flow to operate. The higher the
impedance of the path, the lower the current that will flow through the overcurrent
device. The lower the impedance of the path, the greater the amount of current that
will flow through the overcurrent device. Understanding these basic elements of
electrical circuits helps apply some important rules in Article 250 of the NEC.
There are two conductors of a grounded system— the grounded conductor and the
equipment grounding conductor—that should be discussed, and a brief story related
about each. They are the grounded conductor and the equipment grounding conductor.
The grounded conductor (usually a neutral) of a system has been grounded once, at
the service or at the source of a separately derived system. The term “grounded” is
past tense, which means that the action has already happened. The grounding of the
grounded (neutral) conductor of a system is accomplished by a connection to ground
through a grounding electrode conductor either at the service or at a separately
derived system. The other conductor to look at is the equipment grounding conductor.
The word “grounding” is present tense, which means the action is ongoing. In
equipment grounding conductors, the action is ongoing through every electrical
enclosure all the way to the last outlet on the branch circuit. The equipment grounding
conductor puts all metal enclosures at earth potential along the way, and also provides
a low impedance path for fault current to flow on if a ground fault should occur in the
system. So it is important that the equipment grounding conductor of the circuit make
a complete and reliable circuit back to the source. At the source or service is where
the grounded (neutral) conductor and the equipment grounding conductor are required
to be connected together through a main bonding jumper. The main bonding jumper is
defined in the Code as the connection between the grounded conductor and the
equipment grounding conductor at the service. In a separately derived system, this
connection is made with a bonding jumper installed between the grounded conductor
and the equipment grounding conductor. These bonding jumpers complete the fault
current circuit back to the source.
Figure 4
The NEC, in recent cycles, has been revised to continue its migration away from the
use of the grounded conductor downstream of the main bonding jumper in a service or
downstream of the bonding connection at a separately derived system for grounding
equipment. The reasons are elementary as stated earlier. Current, be it normal current
or fault current, will take all the paths available to it to try to seek out its source. If the
grounded conductor (neutral) and equipment grounding conductors are connected at
points downstream of the service or separately derived system connections, such as at
sub panels, there will be multiple paths available for current to try to return to the
source. This can lead to current flowing on water piping systems, conduit, equipment
grounding conductors, and any other electrically conductive path.
In the 1996 NEC the electric range and dryer circuits were required to include an
equipment grounding conductor in addition to the insulated grounded conductor.
Range and dryer circuits that were existing prior to the adoption of this rule are
permitted to continue the use of the grounded or neutral conductor to ground the
boxes and frames of the equipment. New installations must maintain this isolation
between the grounded conductor and the equipment grounding conductor.
Figure 5. Current will seek its source. It takes any and all paths available. The amount
of current flowing in each path is dependant on the impedance of that particular path
In the 1999 NEC, there was a revision to the rules covering the use of the grounded
conductor for grounding purposes at a second building or structure. Section 250-32
(b)(1) requires that if an equipment grounding conductor is installed with the feeder
supplying the second building or structure, that isolation between the grounded
(neutral) conductor is to be maintained. There is an allowance in Section 250-32(b)(2)
to utilize the grounded conductor of the feeder for grounding equipment under three
specific and very restrictive conditions. First, an equipment grounding conductor is
not included with the feeder supplying the building or structure. Second, there are no
continuous metallic paths bonded to the grounding system in both buildings. Third,
there is no ground-fault protection of equipment installed at the service. If all of these
conditions are complied with, the grounded conductor must be used for grounding and
be connected to the building or structure disconnecting means. The grounded
conductor is also required to be connected to a grounding electrode at the building or
structure and installed in accordance with Part C of Article 250. This will serve as the
grounding means and as the path for normal current and also the path for fault current
to clear overcurrent devices. In Section 250-32(b)(2) the Code mentions a requirement
of having no continuous metallic paths bonded to the grounding system in each
structure. This is encompassing of all paths, not just wires or conduits. These paths
could include items such as metal water pipes, other metal piping, steel members, and
paths such as the shielding on a communications cable or a coaxial cable installed
between the structures. It is important to remember that current will take all the paths
to seek out the source. If this connection were made and there was a ground-fault
protection device at the service in accordance with Section 230-95, these connections
could desensitize the GFP device and it may not operate properly when called upon to
do so in ground-fault conditions because of multiple paths for current.
In summary, it is important that the basic elements of current flow be understood and
thought of carefully while applying the rules of the NEC. Section 250-24(a)(5) states
that a grounding connection to any grounded circuit conductor on the load side of the
service disconnecting means shall not be made, unless otherwise permitted in the
article. The FPN gives reference to three situations where this is acceptable, but is
restrictive. Sections as reviewed in this writing are for separately derived systems in
Section 250-30(b), for separate buildings or structures in Section 250-32, and for
grounding equipment under the limitations of Section 250-142. Installers and
inspectors should be watchful to ensure there are no neutral to ground connections on
the load side of the grounding connections at the service disconnecting means or on
the load side of the grounding connections for a separately derived system. In other
words, isolate the neutrals and equipment grounding conductor connections. Give
current (be it fault current or normal current) the low impedance path anticipated by
the requirements of the NEC.
Diagram 1. Flash protection Section 110.16
Three proposals accepted by NEC Code Making Panel No. 1 during the panel
meetings held in January 2000 can have, if they are adopted, a significant impact upon
those who install and maintain electrical systems. They were influenced by incidents
involving electricians being injured or killed while working on energized electrical
equipment and the need to add safety provisions in the Code to protect workers.
Members of the electrical industry who are involved in the installation and
maintenance of electrical systems recognize that hazards exist and that safety
procedures should be followed when working with those systems. These three
proposals recommend changing provisions in Article 110 in the 2002 NEC to include
safety measures that can provide an additional level of safety for workers. All three
proposals focus on steps being taken that will allow workers to take action to better
protect themselves.
The first proposal involves adding a new 110-16 to cover flash protection. The
wording adopted by CMP-1 action on Proposal No. 1-235 during the meeting in
January 2000, reads: “110-16. Flash Protection. Switchboards, panelboards, and
motor control centers installed in other than residential occupancies shall be marked
in the field to indicate the incident energy in calories per square centimeter for a
worker at a distance of 457 mm (18 in).
FPN: See NFPA 70E-2000, Electrical Safety Requirements for Employee
Workplaces, for calculation methods and charts related to incident energy.” (see
diagram 1)
It is probably safe to say that most electricians who work either as construction
electricians or in electrical maintenance have either witnessed the occurrence of an
electrical fault or know of someone who was involved in one where a tool slipped or
something happened to create a line-to-line or a line-to-ground fault. Many incidents
occur without damage to property or injury to personnel because factors needed to
cause a more severe situation did not occur at the appropriate time or in the necessary
order. However, many do cause significant property damage and harm to workers.
The proposed new wording will not prevent a fault from occurring, but will require
information to be available that can help qualified workers protect themselves where
they are required to work electrical equipment while it is energized.
Where people are required to work on switchboards, panelboards, motor control
centers, etc., while the equipment is energized, measures should be taken to provide
as much protection against injury for workers as practical. Provisions in existing 110-
26 require a minimum amount of working space for those workers to safely perform
their jobs. This rule provides for a reasonable amount of space for qualified workers
to maneuver while at the face of the energized equipment. Requirement in Proposal 1-
235 will add an important element. This new provision will require that the amount of
incident energy available at a distance of 18 inches be marked on the equipment.
Where the amount of energy is known, the qualified worker can use that information
to select the proper type of protective clothing and equipment that are designed for
that level of energy release. This is an important step in the advancement of safety for
personnel.
Diagram 2. 110.26(C) Panic Hardware
The second set of proposals affects provisions in Article 110 associated with working
space around electrical equipment, such as switchboards, panelboards, and motor
control centers. These provisions have primarily focused on identifying the location
and dimensions of the required space and includes rules on access and entrance to that
space. Previous attempts to include specific requirements that provide for workers to
exit the designated space have not been successful. While many CMP-1 members
agreed with the concept of having a safe and reliable means of exiting electrical
equipment rooms, the supporting documentation was not deemed strong enough to
justify making such a major change. However, information has been accumulating to
support the addition of rules requiring doors leading out of rooms containing certain
types of electrical equipment to have simple pressure release mechanisms to permit
workers to safely exit the area in an emergency situation. It may be time to give
favorable consideration to the addition of this rule to provide additional safety for
workers.
Proposal No. 1- 260a includes a recommendation to add new wording to 110-26(C)(2)
that provides for workers to be able to readily exit the required working space around
equipment rated 0-600 volts, over 1200 amperes, and more than 6 ft wide. The first
paragraph in 110-26(C)(2) is proposed to read:
“(2) Large Equipment. For equipment rated 1200 amperes or more and over 1.8 m
(6 ft) wide that contains overcurrent devices, switching devices, or control devices,
there shall be one entrance to the required working space not less than 610 mm (24
in.) wide and 2.0 m (6 ½ ft ) high at each end of the working space. Where the
entrance has a personnel door(s), the door(s) shall open in the direction of egress and
be equipped with panic bars, pressure plates, or other devices that are normally
latched but open under simple pressure.”
Proposal No. 1-291a is the third proposal and is a companion to Proposal 1-260a. This
proposal amends 110-33 to require this same type of equipment for personnel doors
used for exiting the area of electrical equipment rated over 600 volts. It will read:
“110-33. Entrance and Access to Work Space
(A) Entrance. At least one entrance not less than 610 mm (24 in.) wide and 2.0 m (6
1/2 ft) high shall be provided to give access to the working space about electric
equipment. Where the entrance has a personnel door(s), the door(s) shall open in the
direction of egress and be equipped with panic bars, pressure plates, or other devices
that are normally latched but open under simple pressure.” (see diagram 2)
If Proposals 1-260 and 1-291a are adopted, they will add another dimension of safety
for people who are required to work on energized equipment. Providing a means for
workers to readily exit an area where electrical equipment is involved in a destructive
release of energy is necessary. Where a worker is injured by occurrence of a fault in
electrical equipment, it becomes even more important for the individual to be able to
open the door by pressure alone rather than by having to twist the door knob. Panic
bars and other types of equipment that provide for a door in an electrical equipment
room or area to be opened outward is a positive step in addressing this safety concern.
In conclusion, a fundamental question should be asked regarding these proposals. If
they are adopted, will they result in the practical safeguarding of persons? I believe
that the answer is Yes
This is the final segment in the series of articles covering a number of proposed changes for
the 2002 National Electrical Code.
400-25.
Proposal 6-197: A new section has been added to require the outer covering of flexible cords
and cables to be flame retardant.
Article 406.
Proposals 2-18 and 18-70: A new article entitled “Receptacle, Cord Connectors, and
Attachment Plugs (Caps)” has been added to include material covering receptacles, cord
connectors and attachment plugs that was previously located in Part L of Article 410. This
new article also includes material that was previously located in 210-7. A task group of CMP-
18 recommended the relocation of this material as part of the overall effort to make the Code
more user friendly. This is an attempt to locate rules covering this type of equipment in a
common area.
Article 410.
Proposal Nos. 18-4 and 18-70: The title of Article 410 has been revised to read “Lighting
Fixtures, Lampholders, and Lamps.” This proposed change was initiated by a task group of
CMP-18. Material previously in Part L of Article 410 was relocated to a new Article entitled
“Receptacles, Cord Connectors, and Attachment Plugs (Caps).” The result is a separation of
the material previously located in Article 410. Those rules remaining in Article 410 will
relate to lighting, whereas provisions in the new Article 406 will apply to receptacles, cord
connectors and attachment plugs. This arrangement should make it easier to locate and use
the applicable rules.
410-18(b), Exception.
Proposal No. 18-28: A new exception was added to read: “When replacing a luminaire, it
shall be permitted to connect an equipment grounding conductor from the outlet in
compliance with Section 250-130(c). The lighting fixture shall then be grounded in
accordance with 410-18(a).” The new exception applies only where a luminaire is being
replaced and the circuit supplying the fixture does not include an equipment grounding
conductor. Where those conditions exist, the same rules in 250-130(c) that apply to receptacle
replacement and branch circuit extension apply. Under these conditions, an equipment
conductor is permitted to be run from the outlet supplying the luminaire to one of the five
locations stated in 250-130(c).
410-56(a). Receptacles.
Proposal No. 18-34: Existing 410-56(a) has been revised in title and text and relocated as
406-2(b). The new 406-2(b) will read: “(a) Rating. Receptacles and cord connectors shall be
rated not less than 15 amperes, 125 volts, or 15 amperes, 250 volts, and shall be of a type not
suitable for lampholders.”
This revised wording provides a clearer rule on the rating of cord connectors.
422-11(f)(3).
Proposal No. 20-6: The wording “or listed instantaneous water heaters” has been added
following “stamped vessel.” It will now read “Water heaters and steam boilers employing
resistance-type immersion electric heating elements contained in an ASME-rated and
stamped vessel or listed instantaneous water heater shall be permitted to be subdivided into
circuits not exceeding 120 amperes and protected at not more than 150 amperes.” This
change will permit listed instantaneous water heaters to follow the rule in this section on
subdividing circuits as allowed for the other types of water heaters in ASME-rated and
stamped vessels.
(2) Either a trip-free, manually reset type or type having a replacement element.
Such water heaters shall be marked to require the installation of a temperature and pressure
relief valve.
Exception No. 1: Storage water heaters that are identified as being suitable for use with
supply water temperature of 82 degrees C (180 degrees F) or above and a capacity of 60 kW
or above.
Exception No. 2: Instantaneous-type water heaters that are identified as being suitable for
such use, with a capacity of 4 L (1 gal) or less.
FPN: See ANSI Z21.22-1999/CSA 4.4-M99, Relief Valves for Hot Water Supply Systems.”"
This revised wording should more correctly state the intended rules for this section and make
the intent clearer.
other than those factory-equipped with cords and attachment plugs with nameplates in
compliance with Section 422-60, shall be marked in accordance with (1) and (2).
(1) Marking. In addition to the marking required in Section 422-60, the marking on an
appliance consisting of a motor with other load(s) or motors with or without other load(s),
shall specify the minimum supply circuit conductor ampacity and the maximum rating of the
circuit overcurrent protective device. This requirement shall not apply to an appliance with a
nameplate in compliance with Section 422-60 where both the minimum supply circuit
conductor ampacity and maximum rating of the circuit overcurrent protective device are not
more than 15 amperes.
(2) Alternate Marking Method. An alternate marking method shall be permitted to specify the
rating of the largest motor in volts and amperes, and the additional loads(s) in volts and
amperes, or volts and watts in addition to the marking required in Section 422-60. The
ampere rating of a motor 1/8 hp or less or a nonmotor load 1 ampere or less shall not be
required to be marked unless such constitute the principal load.
This section now requires a ground-fault circuit-interrupter (GFCI) protection for personnel
on all electrically heated floors in bathrooms, and in hydromassage bathtub, spa, and hot tub
locations regardless of the type of flooring or heating cables.
430-53(c)(3).
Proposal No. 11-45: The provision under (c) Other Group Installations that reads: “(3) Each
circuit breaker is one of the inverse time type and listed for group installation,” was changed
to read, “(3) Each circuit breaker shall be listed and be of the inverse time type.” It was
contended that performance requirements of circuit breakers in UL 489 are the same for
HACR type as they are for other types.
430-83(a)(3). General.
Proposal No. 11-57a: A new 430-83(a)(3) was added to read: “Molded Case Switch. A
molded case switch rated in amperes shall be permitted as a controller for all motors,
including Design E.” This new text recognizes that molded case switches can be used as
motor controllers as is similarly permitted for circuit breakers in 430-83(a)(2).
Article 500 -Hazardous (Classified) Locations, Classes I, II, and III, Divisions
1 and 2
Article 500.
Proposal No. 14-2a: Article 500 has been reorganized and revised to provide a more logical
order, to address classification of locations and material groups, to cover equipment including
protection techniques, and to provide information on equipment marking, design, and
approval. Technical and editorial changes accepted in other proposals have also been
included in the revised text. This change also includes a number of new definitions.
Article 550 – Mobile Homes, Manufactured Homes, and Mobile Home Parks
Article 550.
Proposal 19-37: The article was extensively rewritten to incorporate the requirements of
NFPA 501 for manufactured homes. The document will become the basis for the HUD Part
3280 rules and will be the primary construction standard for manufactured housing.
Article 555.
Proposal 19-135: Article 555 has been totally rewritten. It incorporates existing NEC rules
and physical installation rules from NFPA 303.
Article 647.
Proposal No. 15-72: A new Article 647, entitled “Sensitive Electronic Equipment,” has been
added and the scope covers “…commercial and industrial occupancies where the use of
sensitive electronic equipment is connected to a separately derived system operating at 120
volts line-to-line and 60 volts to ground.”
Article 680.
Proposal No. 20-30a: Article 680 was revised extensively and reorganized in a more logical
manner to make it easier use. It also includes changes made through action taken on other
proposals.
A special thanks go to the individuals serving on NEC Code Making Panels who contributed
to the development of this summary of changes by providing valuable information on action
taken by the panel on which they serve. This summary of proposed Code changes includes
only a limited number of proposals and actions taken by Code Making Panels. A more
comprehensive coverage will be included in the Analysis of the Changes in the NEC that is
scheduled to be published in September 2001. That publication is expected to include over
400 Code changes, an analysis of each, and numerous graphics representations of those
changes