Klaus-Dieter Salzwedel, Remote Control Forum, Datum 9.

October 2013

RTU - Review and News

© ABB Network Management Forum

October 14, 2013 | Slide 1
RTU – Review and News
Content

 Overview over the RTU500 series

 Product News
 System News
 Projects
 Additional Information

© ABB Network Management Forum

October 14, 2013 | Slide 2
 RTU – Review and News
RTU500 series: Overview

RTU500 series modules

RTU500 series functions and software

RTU560 product line

RTU540 product line

RTU511 product line

Secondary distribution Primary distribution Transmission /

Feeder automation
substations substations sub transmission

© ABB Group
October 14, 2013 | Slide 3
RTU – Review and News
RTU500 series: Overview

Keyword Description RTU560 RTU540 RTU511

Webserver Diagnosis and file transfer X X X
PLC Support of IEC 61131-3 X X X
Integrated HMI Integrated HMI based on Webserver X X

Cyber security Support of the cyber security features X X X

Standard protocols UART-character oriented protocols X X X

Additional protocols Market and customer specific protocols X X (X)

IEC 61850 (client) Support of IEC 61850 client /gateway X X

IEC 61850 (server) Support of IEC 61850 server/PROXY X X

(1 out of n) check Command output with (1 out of n) check X X X

© ABB Group
14. Oktober 2013 | Slide 4
RTU – Review and News
RTU500 series: Overview

Keyword Description RTU560 RTU540 RTU511

X
RTU560 I/Os
X X

RTU511 I/Os X X X

multimeter X X X

RTU500 series modules communication module X X X

DIN-rail in-/outputs X X

© ABB Group
October 14, 2013 | Slide 5
RTU – Review and News
Content

 Overview over the RTU500 series

 Product News
 System News
 Projects
 Additional Information

© ABB Network Management Forum

October 14, 2013 | Slide 6
RTU – Review and News
HMI560, WINDOWS based CMU of RTU560
 Hardware: new WINDOWS based
module for the RTU560 product line
 560HMR01
 4x USB & 2x Ethernet connections,
 1x VGA & 1x audio connection,
 2 GB RAM, SSD without turning
parts
 Functions:
 Integrated Web-HMI for RTU560
 Your advantage:
 No separate PC for visualization of
the RTU-HMI needed
 No separate power supply
 Power supply redundancy from the
RTU560 rack

October 14, 2013 | Slide 7

RTU – Review and News
New rubric of 560BCU04/05

 Improved modules of 560CMU02 and

560CMU05 with faster processors
 Bus termination is generally needed
 In each module series 560BCU04 und
560BCU05 one new module
 560BCU04 R0003
 560BCU05 R0003

 Use of the already existing BCUs

unchanged
 The new BCU is needed where up to
now a CMU without BCU was plugged
in

October 14, 2013 | Slide 8

RTU – Review and News
New rubric of 560BCU04/05

 Valid for all CMU deliveries starting with

October 2012
 In the documentation the use of the
560BCU04/05 was added
 All actual system deliveries are equippet
according the revised instruction

 Please take care

if you exchange old CMU-modules!

14. Oktober 2013 | Slide 9

RTU – Review and News
RTU540 product line communication module 560CID11

 Comes with 2x Ethernet and 4x serial

interfaces (RS232, RS485 configurable)
 Supports all in the RTU500 series
available protocols
 Direct on the communication module
are available:
 16x binary inputs (24-60 V DC or
110/125 V DC)
 8x command outputs (relays)
 8x analogue currant inputs
 Extendable with external in- and
outputs

October 14, 2013 | Slide 10

RTU – Review and News
RTU540 product line – product line completed

560CMG10 560CMD11 560CIG10 560CID11

Serial
3 4 (configrable) 3 4 (configurable)
interfaces
Ethernet 2
1 1 2
10/100 BaseT (version with GPRS)
16 binary inputs
Integrated
None 8 binary outputs
I/Os
8 analogue inputs

Binary inputs/outputs
Extension I/O Analogue inputs/outputs
modules Direct analogue inputs
Optional: fault current detection

Dimensions
204 x 105 x 55 mm 204 x 105 x 55 mm 204 x 105 x 90 mm 204 x 105 x 90 mm
WxHxD

© ABB Group
October 14, 2013 | Slide 11
RTU – Review and News
RTU511 product line – communication unit 511CIM01

Up to 16 Bl
112 I/Os Widerange
power supply
Capabilities Integrated
I/Os 8 BO
750 DP

6 Al

USB

Engineering
Ethernet Interfaces

Mit oder RTUtil500

With or
Serial ohne RTC
without
RTC

© ABB Group
October 14, 2013 | Slide 12
RTU – Review and News
RTU511 product line - communication unit 511CIM01

 Applications:
 Distribution and feeder stations
 Process automation
 One single engineering platform for the
complete RTU portfolio
 Your advantages:
 Flexible integration of in- and
outputs thanks scalable housing
 Low-priced and compact RTU with
high functionality
 Easy migration of RTU211 to
RTU511

14. Oktober 2013 | Slide 13

RTU – Review and News
RTU500 series modules– DSL modem 500NMD02

 Managed 4-Port-Switch 500NMD02:

SDSL interface
Copper line
 2 ports SDSL (copper)
 RS232 port for tunneling of serial
protocols
 IEC 60870-5-101/104 slave protocol
for port supervision
 Network supervision with NCC
protocol
 Your advantages:
 Step by step migrations
 Support of hybrid configurations
SDSL interface  Ring- and line configurations
Copper line
possible
October 14, 2013 | Slide 14
RTU – Review and News
RTU500 functions and Software – DUST3964R
(RK512)
 Protocol DUST 3964R (RK512):
 Integration of PLC systems für
interfacing to SCADA systems
 Migration of RTU200 to RTU500
series possible
SPS
Migration

 Support of EXCEL-Import
 usable in rack and DIN-rail RTUs
NCC
 Your advantages:
 Securing your investment
RTU560
 Modernizing without changing the
PLC interface
DUST 3964R
 No protocol converter needed
SPS

© ABB Group
October 14, 2013 | Slide 15
RTU – Review and News
RTU500 series – more news at a glance
 IEC 62056-21 protocol for transmission to an AMR system
 Profile data, event log, billing data
 Set device time
 Threshold supervision of measured values from protocol
interfaces to sub devices
 For MODBUS already available, now also for
IEC 60870-5-101/104, IEC 61850 client, DNP3
 Disturbance file upload out of protection devices of the
Relion® series and of the REB500 in a IEC 61850 –
network
 RTUtil supports now also the engineering of
 560NMD01 and 500NMD02

© ABB Network Management Forum

October 14, 2013 | Slide 16
RTU – Review and News
Content

 Overview over the RTU500 series

 Product News
 System News
 Projects
 Additional Information

© ABB Network Management Forum

October 14, 2013 | Slide 17
RTU – Review and News
EEG remote control box with improved version
 New feautures:
 „5-command“-strategie (100%, 60%,
30%, 0%, emergency stop)
 Further on 4 command outputs.
no relays set means: 100%
 Now with 511CIM01 as
communication module
 All further features unchanged:
e.g. VPN-tunneling starting in the RTU,
parameterizable latching relay module
 Your advantages:
 Low priced
 Better flexibility
 No separate command output for
„emergency stop“ necessary
© ABB Group
October 14, 2013 | Slide 18
RTU – Review and News
23KG52 rack in compact housing

 Features:
 Ready for connection device , incl.
 Power supply and 560CMU02
 For 230V AC supply voltage
available
 12 slots free to use
 Integrated terminal box with spring
type terminals
 Your advantages
 Cost efficient for small applications
with rack type modules
 Reduced spare part handling if
rack type RTUs are already in use
RTU500 – Review and News
23KG20 Migration kit

 Migration to 23KG50 via

 exchange of backplane
 exchange of processor unit

 All other modules can be used

further on
 cabling stays unchanged
 Migration on-site within 1-2 hours

 Your advantages:
 Securing your investment
 Station is out of order for only
about one hour
 Cost-effective migration
RTU – Review and News
Content

 Overview over the RTU500 series

 Product News
 System News
 Projects
 Additional Information

© ABB Network Management Forum

October 14, 2013 | Slide 21
RTU – Review and News
Samples of projects since the last users group meeting

 SÜC Coburg
 RTU560 in cubicle with 19“-rack
 IEC 60870-5-104 to control center
 Connection of IEDs with IEC 61850

 CURRENTA Uerdingen, new and retrofit projects

 RTU560 in swing frame cubicle, respectively RTU540
 Redundant connection to control center with IEC
60870-5-104
 Connection of IEDs with IEC 61850
 Binary and analogue in- and outputs

© ABB Network Management Forum

October 14, 2013 | Slide 22
RTU – Review and News
Samples of projects since the last users group meeting

 EnBW Energie
 Extension of a RTU560 plant
 Smoothening of measured values with threshold
monitoring coming from a IEC 60870-5-101 interface
from a sub device

 E.ON Mitte AG
 Implementation of a PLC-program for minimizing of
protection trips of a gas turbine caused by protection
trips within the 110kV level

© ABB Network Management Forum

October 14, 2013 | Slide 23
RTU – Review and News
Samples of projects since the last users group meeting

 Antapaccay copper mine in Peru

 Solution with RTU560 product line and modules of the
RTU500 series: 23BE40 and 23BA40
 IEDs and protection via IEC 61850

 Upgrade RTU211 to RTU511

 ZESCO, Zambia
 Stadtwerke Kaiserslautern

© ABB Network Management Forum

October 14, 2013 | Slide 24
RTU – Review and News
Content

 Overview over the RTU500 series

 Product News
 System News
 Projects
 Additional Information

© ABB Network Management Forum

October 14, 2013 | Slide 25
Additional information
Your Team for remote control for Germany

Klaus-Dieter Jürgen Martina

Salzwedel Lauterbach Martin

fwt.systeme@de.abb.com

substationautomation-products
@de.abb.com
Martin Ludwig
Schröder Medert
© ABB Group
October 14, 2013 | Slide 26
Additional information
Contact Us
 You will find further information about
the RTU500 under the following link:
www.abb.com/substationautomation
then choose „RTU500 series – remote
control“

 For project support and request for

proposal please contact:
fwt.systeme@de.abb.com

 Under the following e-mail address you

will find service and technical support for
RTU‘s, protection and station
automation devices:
service.psnm@de.abb.com

October 14, 2013 | Slide 27

© ABB Group
October 14, 2013 | Slide 28