Master Flo’s subsea and surface choke product lines are
complemented by actuation technology of an exceptional
    performance. These robust efficient and reliable actuators
    meet the increasing demands of today’s oil field and
    offshore environments.
    The hydraulic and pneumatic systems allow for optimum
    control of production. The rigorous testing and qualification
    done on these units ensure reliability and long-term life.
    With an in-house research and development department
    and state-of-the-art testing facilities, Master Flo is
    committed to the continuous improvement required to
    meet the dynamic needs of today’s oil and gas industry.
                                                                               Designed specifically to handle the severe service
                                                                               applications seen on offshore platforms, this
                                                                               double-acting pneumatic piston actuator has a
                                                                               proven performance track record. The actuator
                                                                               is environmentally sealed to reduce many of the
                                                                               corrosion effects common to the industry.
                                                                               Operator safety and environmental awareness,
                                                                               always a concern at Master Flo, has resulted in
                                                                               a design that is without exposed linkages. The
                                                                               double-acting piston operates on a minimum
                                                                               of 80 psi pneumatic supply providing a stiff
                                                                               control system for higher pressure choke valves.
                                                                               The internal spring bias provides fail-closed
                                                                               operation features on loss of pneumatic or
                                                                               electrical signal.
                                                                           Pneumatic PDA 50/100/200 Specifications
      Construction Materials	                  Carbon or low alloy steel
      Piston Area	                             PDA 50: 46 square inch
      	                                        PDA 100: 91 square inch
      	                                        PDA 200: 185 square inch
      Input Signal	                            3-15 psig, 6-30 psig, 4-20 mA, HART, fieldbus *
      Output Signal	                           4-20 mA, HART, fieldbus
      Supply Pressure	                         80 - 150 psig
      Accuracy	                                ± 1 to 3% full scale *
      Certification	                           CSA/FM/UL explosion proof or ATEX intrinsically safe or flameproof *
      Operating Medium	                        instrument air, sweet instrument gas also available
      Temperature Range	                       -20 to +150° F
      Fail Action	                             spring-assist fail close - standard, fail lock also available
    Master FLo Pneumatic Piston Actuators are suitable for use with a variety of positioners.
   * positioner dependent
The double-acting pneumatic piston actuator is available in three models to
optimize fit for purpose selection. Units are available with single-, double- and
triple-spring configurations depending on thrust requirements. All units can be
suppplied to CSA, UL or Atex certification and can be equipped with an optional
manual override feature.
                        PDA 50                       PDA 100                      PDA 200
                Weight = 70 lbs. [32 kg]    Weight = 245 lbs. [111 kg]   Weight = 385 lbs. [175 kg]
                D = 9.00 in. [229 mm]        D = 12.25 in. [311 mm]       D = 16.75 in. [425 mm]
                          L                             L                            L
  Valve Model    in               mm          in               mm          in               mm
    P1E         27.00             686          -                 -          -                 -
    C1E         28.28             718          -                 -          -                 -
    P2E         27.28             693        34.89              886       34.89              886
    C2E         29.03             737        36.64              931       36.64              931
    P25E        27.35             695        34.93              887       34.93              887
    C25E        29.10             739        36.72              933       36.72              933
    P3E         30.28             769        38.12              968       38.12              968
    C3E         32.59             828        40.44             1027       40.44             1027
    P35E          -                -         43.36             1101       43.36             1101
    P4E           -                -         43.36             1101       43.36             1101
    C4E           -                -         47.11             1197       47.11             1197
    P5E           -                -         45.69             1160       45.69             1160
    P6E           -                -         49.45             1256       49.45             1256
    P8E           -                -           -                 -        54.06             1373
                                                                                                      
                                                    The linear hydraulic actuator is custom designed
                                                    for Master Flo chokes to provide the optimum
                                                    thrust output required by our choke valve line.
                                                    Designed to provide light, compact and efficient
                                                    operation for choke valves, this 3,000 psi
                                                    hydraulic supply actuator is a modified double-
                                                    acting piston design.
                                                    As with all Master Flo actuators, environmental
                                                    protection and operator safety promotes a design
                                                    with a sealed accessory drive mechanism and
                                                    no exposed linkages. The actuator is normally
                                                    equipped with a position feedback unit; however
                                                    an optional hydraulic control system can be
                                                    fitted to allow the operator to input a 4-20 mA
                                                    signal to position the choke.
                                                        Hydraulic FC1/FC2/FC3 Specifications
    Construction Materials	     Carbon or low alloy steel
    Piston Area	                FC1: open: 8.8, close: 4.7
    (square inch)	              FC2: open: 20.1 (P2, P25), 17.7 (P3, P3-10K); close: 8.3 (all)
    	                           FC3: open: 24.3, close: 12.4
    Input Signal	               4-20 mA (with control system)
    Output Signal	              4-20 mA
    Supply Pressure	            1500-3000 PSIG
    Accuracy	                   ± 1% of full scale (with control system)
    Certification	              CSA/FM/UL: explosion proof or ATEX:intrinsically safe or flameproof
    Operating fluids	           mineral oil based hydraulic fluid (Brayco Micronic 864 standard)
    Temperature Range	          -20 to 150° F
    Cleanliness Requirements	   minimum NAS 1638 Class 9 (with control system)
   Fail Action	                fail close, fail open or fail last
The double acting hydraulic piston is available in three models to optimize fit for
purpose selection. All units can be supplied to CSA, UL or Atex certification and can
be equipped with an optional manual override (hand pump) feature. The unique
cylinder design can provide fail-closed, fail-open or fail-last position operation.
                         FC1                           FC2                           FC3
                Weight = 40 lbs. [18 kg]      Weight = 80 lbs. [36 kg]     Weight = 120 lbs. [54 kg]
                           L                             L                              L
 Valve Model      in              mm            in              mm           in              mm
   P1E          19.44             494           -                -            -                -
   C1E          20.72             526           -                -            -                -
   P2E            -                -          24.31             618           -                -
   C2E            -                -          26.06             662           -                -
   P25E           -                -          24.35             619           -                -
   C25E           -                -          26.10             663           -                -
   P3E            -                -          27.78             706           -                -
   C3E                                        30.09             764           -                -
   P35E           -                -            -                -          40.22            1022
   P4E            -                -            -                -          40.22            1022
   C4E            -                -            -                -          43.97            1117
   P5E            -                -            -                -          41.41            1052
   P6E            -                -            -                -          45.16            1147
   P8E            -                -            -                -          49.53            1258
                                                                                                       
                                                 The Master Flo Stepping Actuator is designed to
                                                 operate our P2 through P10 choke valves using
                                                 pneumatic or hydraulic supply. The precision and
                                                 high torque generated through the 36° incremental
                                                 steps makes this actuator an excellent choice for
                                                 higher pressure valves.
                                                 The actuator system has been subjected to
                                                 extensive endurance testing and has a superior field
                                                 performance record of durability and reliability. The
                                                 operating principal consists of independent systems
                                                 for the closed and open operation. Each system
                                                 utilizes a spring-biased cylinder to provide linear
                                                 thrust which is converted to rotary action through the
                                                 actuator mechanism.
                                                 This rotary action provides the torque necessary to
                                                 rotate the standard stem nut operating the valve. This
                                                 makes this actuator ideal for field conversion where
                                                 manual valves are converted to actuated units.
                                                               Stepping Actuator Specifications
      Actuator Weight                                             165 lbs
      Operating Temperature Range                                 (-20° F to 180° F)
      Output Rotation per Step                                    36°
      	                       pneumatic                           160 ft-lbs @ 100 psig
      	Rated Output Torque: pneumatic high torque                 310 ft-lbs @ 100 psig
      	                       hydraulic                           320 ft-lbs @ 3,000 psig
      	                       pneumatic                           150 psig max
      	Operating Supply:      pneumatic high torque               100 psig max
      	                       hydraulic                           3,000 psig max	
      Air Consumption:                                            2.6 scfm (std.), 5.1 scfm (high torque)
      Hydraulic Consumption                                       1.3 cuin/step
      Operating Cylinder Connection                               1/4” NPT, (1/2” NPT for HT)
      Manual Override Drive                                       11/2” hex
      Local Position Indication Scale                             0-100% travel
      Position Transmitter Connection                             3/4” NPT
      Position Feedback Resolution                                ± 0.5 steps
      Position Feedback Linearity                                 ± 1.2% max
   Note: 2 sec/cycle operating speed &100 psig supply
The rotary stepping actuator is available for 100 psi pneumatic or 3,000 psi
hydraulic supply pressure. This actuator is typically operated through solenoids in
conjunction with position feedback supplied from a 4-20 mA position transmitter
unit. This provides remote monitoring of the choke position. Optional positioner
control systems are available which will allow the operator to input a 4-20 mA signal
to position the choke. All units come with a 11/2” hex drive for manual operation or
can be equipped with a declutchable handwheel.
               Stepping Actuator
              Weight = 165 lbs. [75 kg]
                          L               Number
Valve Model     in              mm        of Steps
  P1E           -                -           -
  C1E           -                -           -
  P2E         16.83             427         110
  C2E         17.20             437         110
  P25E        16.83             427         120
  C25E        17.20             437         120
  P3E         20.39             518         170
  C3E         22.70             577         170
  P35E        27.11             689         160
  C35E        30.86             784         160
  P4E         27.11             689         200
  C4E         30.86             784         200
  P5E         28.59             726         225
  P6E         32.38             822         270
  P8E         32.59             828         335
                                                                                        
     Master Flo prides itself on its versatility and ability
     to adapt to customer requirements, and third party
     actuation on our choke valves is another example of this
     commitment. Most Master Flo chokes are available with
     a wide array of actuator types and models as project
     requirements prescribe.
     Shown here is one of the more comon type; the Fisher
     diaphragm actuator suitable for operation with 20 or 35 psi
     supply and fail-open or fail-closed configurations.
     For unique piping configurations or areas with space
     constraints, Master Flo offers a right-angle mounting
     hardware for linear actuators.
     This option allows the operator to configure the actuator
     orientation at right angles to the valve stem axis. Since
     the hardware is fixed to the valve body, another benefit
     of this mounting is valve service. The actuator and its
     utility connections can remain in position when servicing
     the valve internals.
10
Master Flo Chokes for All Applications
     Surface Chokes
     Production Chokes
     • oil production
     • gas production
     • water injection
     • gas lift
     • gas injection
     • blow down
     • vent valves
     • steam service
     • HP/HT
                                         Subsea Chokes
                                         • non-retrivable bolted bonnet
                                         • diver insert retrievable
                                         • tool insert retrievable
                                         Qualified to 11,200 feet water depth.
      Control Valves
      Specialty Control Valves
      • high- pressure applications
      • cavitation
      • erosive service
      • critical shut-off applications
      • high temperature
                                                                                 11
Canada                                  Kuala Lumpur, Malaysia
Head Office                             Tel: 60 (0)3 2078-7688
Master Flo Valve Inc.                   Fax: 60 (0)3 2078-7689
4611 - 74 Avenue
Edmonton, Alberta                       Jakarta, Indonesia
Canada T6B 2H5                          Tel: 62 (0)21 7918 1234
Tel: (780) 468-4433                     Fax: 62 (0)21 7918 2575
Fax: (780) 469-9853
                                        Pau, France
#400, 202 - 6 Avenue SW                 Tel: 33 (0)5 5992-8229
Calgary, Alberta                        Fax: 33 (0)5 5992-8261
Canada T2P 2R9
Tel: (403) 237-5557                     Rio de Janeiro, Brazil
Fax: (403) 266-3307                     Tel: 55 (0)21 2532-5618
                                        Fax: 55 (0)21 2220-7677
Houston, Texas, USA
Master Flo Valve (USA) Inc.             Argentina
Tel: 1 713 690-2789                     Tel: 54 (911) 5810-8044
Fax: 1 281 517-0007
                                        Beijing, China
Aberdeen, Scotland                      Tel: 86-10-6583 0338
Tel: 44 (0)1224 878999                  Fax: 86-10-6583 3006
Fax: 44 (0)1224 878989
Abu Dhabi, United Arab Emirates
Tel: 971 (0)2 6329150
Fax: 971 (0)2 6321276
                   www.masterflo.com
     Copyright © 2011 Master Flo Valve Inc. - January 2011