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Maruti Inspection Standards Guide

The document is a quality inspection report for a bracket tuner part from vendor Agro Engineering Works. It details 44 dimensional inspection items to check the part's appearance, dimensions, material, and performance according to specified tolerances. Inspections are done visually, through measurement, and checking for the required material and thinness level. The part number is 3932256R00/39321-56R00 and it follows Maruti's standard inspection process and sampling plan.

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Raju
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
168 views27 pages

Maruti Inspection Standards Guide

The document is a quality inspection report for a bracket tuner part from vendor Agro Engineering Works. It details 44 dimensional inspection items to check the part's appearance, dimensions, material, and performance according to specified tolerances. Inspections are done visually, through measurement, and checking for the required material and thinness level. The part number is 3932256R00/39321-56R00 and it follows Maruti's standard inspection process and sampling plan.

Uploaded by

Raju
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 27

MARUTI INSPECTION

VENDOR'S NAME VENDOR CODE

MIS
AGRO ENGINEERING WORKS A 1 0

MODEL YSD-NB PART


NAME
BRACKET TUNER R/L
BATCH CODE NO
S.
INSPECTION ITEM CRITERIA INSPECTION
NO.
METHOD

A APPEARANCE

BURR, HOLE MISS, HOLE DEFORMATION, HOLE


a SHOULD NOT EXIST VISUAL
SHIFT.

b SPATTER SHOULD NOT EXIST CHECK

c ID MARK R/L CHECK

d PUNCH MARK WITH ARROW N,T & P CHECK

B DIMENSIONS

1 1st DATAM HOLE Ø5.2 +0.2/-0.0 MEASURE

2 2st DATAM HOLE Ø5.2 +0.2/-0.0 MEASURE

3 HOLE DIA (5 NOS) Ø5.2 +0.2/-0.0 MEASURE

4 SLOT 5.5X7.0 +0.2/-0.0 MEASURE

5 SLOT 5.2X9.0 +0.2/-0.0 MEASURE

6 SLOT (2 NOS) 13.2X5.2 +0.2/-0.0 MEASURE

7 HOLE DIA (2 NOS) Ø 6.0 +0.2/+0.1 MEASURE


7 HOLE DIA (2 NOS) Ø 6.0 +0.2/+0.1 MEASURE

8 HOLE DIA Ø 7.5 +0.2/+0.0 MEASURE

9 HOLE DIA Ø 6.5 +0.2/+0.0 MEASURE

10 HOLE DIA(4 NOS) Ø3.1 +0.2/-0.0 MEASURE

11 DIMENSIONS 68.0±0.7 CHECK

12 DIMENSIONS 10.5±0.5 CHECK

13 DIMENSIONS 12.4 ±0.5 CHECK

REVISION MSIL VE
DATE DESCRIPTION MODIFIED BY
NUMBER APPROVED BY
FORM NO. : QA-001-A
QA/QA
MARUTI INSPECTION
VENDOR'S NAME VENDOR CODE

MIS
AGRO ENGINEERING WORKS A 1 0

MODEL YSD-NB PART


NAME
BRACKET TUNER R/L
BATCH CODE NO
S.
INSPECTION ITEM CRITERIA INSPECTION
NO.
METHOD

B DIMENSIONS

14 DIMENSIONS 50.0±0.7 CHECK

15 DIMENSIONS 59.3±0.7 CHECK

16 DIMENSIONS 28.5±0.7 CHECK

17 DIMENSIONS 14.4±0.5 CHECK

18 DIMENSIONS 38.6±0.7 CHECK

19 DIMENSIONS 32.6±0.7 CHECK

20 DIMENSIONS 1.9±0.5 CHECK

21 DIMENSIONS 78.3±0.7 CHECK

22 DIMENSIONS 55.0±0.7 CHECK

23 DIMENSIONS 37.0±0.7 CHECK

24 DIMENSIONS 27.2±0.7 CHECK

25 DIMENSIONS 9.7±0.5 MEASURE

26 DIMENSIONS 15.3±0.5 CHECK


27 DIMENSIONS 2.6±0.5 CHECK

28 DIMENSIONS 29.2±0.5 CHECK

29 DIMENSIONS 27.7±0.7 CHECK

30 DIMENSIONS 23.2±0.5 CHECK

31 DIMENSIONS 21.2±0.5 CHECK

32 DIMENSIONS 59.3±0.7 CHECK

33 DIMENSIONS 52.8±0.7 CHECK

34 DIMENSIONS 42.3±0.7 CHECK

35 DIMENSIONS 34.4±0.7 CHECK

REVISION MSIL VE
DATE DESCRIPTION MODIFIED BY
NUMBER APPROVED BY
FORM NO. : QA-001-A
QA/QA
MARUTI INSPECTION
VENDOR'S NAME VENDOR CODE

MIS
AGRO ENGINEERING WORKS A 1 0

MODEL YSD-NB PART


NAME
BRACKET TUNER R/L
BATCH CODE NO
S.
INSPECTION ITEM CRITERIA INSPECTION
NO.
METHOD

B DIMENSIONS

36 DIMENSIONS 11.2±0.7 CHECK

37 DIMENSIONS 29.7±0.5 CHECK

38 DIMENSIONS 56.8±0.7 CHECK

39 DIMENSIONS 64.3±0.7 MEASURE

40 DIMENSIONS 26.2±0.7 CHECK

41 DIMENSIONS 28.1±0.7 CHECK

42 DIMENSIONS 19.7±0.5 CHECK

43 DIMENSIONS 13.2±0.5 CHECK

44 DIMENSIONS 20.6±0.5 CHECK

C MATERIAL

JSC270CC CHECK
BRACKET ENG HARN INTK
a
(36651-52MB0)
BRACKET ENG HARN INTK
a
(36651-52MB0)

t=1.0±0.07 MEASURE

D PERFORMANCE

MAX 20% OF THE SHEET


a THINING MASURE
THICKNESS

REVISION MSIL VE
DATE DESCRIPTION MODIFIED BY
NUMBER APPROVED BY
FORM NO. : QA-001-A
QA/QA
SPECTION STANDARD - PARTS
TYPE OF STANDARD ISSUE DATE ISSUE NO. PAGE

6 P ISSUE NO. 0 01/05

R R/L PART NUMBER 3932256R00/39321-56R00

NSPECTION INSPECTION SAMPLING INSPECTION REMARKS


METHOD TOOL PLAN STAGE

VISUAL AS PER LIMIT SAMPLE 100% IN PROCESS & FINAL

CHECK VISUAL 100% RECEIPT & FINAL

CHECK VISUAL 100% RECEIPT & FINAL

CHECK VISUAL 100% RECEIPT & FINAL

n=1, FOA
IN PROCESS
n=1, LOA
MEASURE DIGITAL VERNIER
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
MEASURE DIGITAL VERNIER
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
MEASURE DIGITAL VERNIER
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
MEASURE DIGITAL VERNIER 39321-56R00
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
MEASURE DIGITAL VERNIER
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
MEASURE DIGITAL VERNIER
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
MEASURE DIGITAL VERNIER 39322-56R00
MEASURE DIGITAL VERNIER 39322-56R00
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
MEASURE DIGITAL VERNIER 39321-56R00

n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
MEASURE DIGITAL VERNIER

n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
MEASURE DIGITAL VERNIER

n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE

n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE

n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

MSIL DATE VENDOR DATE

APPROVED

CHECKED

VENDOR
PREPARED
APPROVED BY
1
SPECTION STANDARD - PARTS
TYPE OF STANDARD ISSUE DATE ISSUE NO. PAGE

6 P ISSUE NO. 0 02/05

R R/L PART NUMBER 3932256R00/39321-56R00

NSPECTION INSPECTION SAMPLING INSPECTION REMARKS


METHOD TOOL PLAN STAGE

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE 39322-56R00
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE 39321-56R00
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE 39322-56R00
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE 39322-56R00
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
MEASURE DIGITAL VERNIER
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE 39322-56R00
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE 39321-56R00
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK VERNIER 39322-56R00
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE 39321-56R00
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

MSIL DATE VENDOR DATE

APPROVED

CHECKED

VENDOR
PREPARED
APPROVED BY
1
SPECTION STANDARD - PARTS
TYPE OF STANDARD ISSUE DATE ISSUE NO. PAGE

6 P ISSUE NO. 0 03/05

R R/L PART NUMBER 3932256R00/39321-56R00

NSPECTION INSPECTION SAMPLING INSPECTION REMARKS


METHOD TOOL PLAN STAGE

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
MEASURE DIGITAL VERNIER
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE 39322-56R00
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK REC. GAUGE
n=5/LOT FINAL

n=1, FOA
IN PROCESS
n=1, LOA
CHECK VERNIER 39322-56R00
n=5/LOT FINAL

n=1/ lot MTC


CHECK SPECTROMETEER & UTM
THIRD PARTY
n=1/3 MONTH
TESTING
POINT
MEASURE
MICROMETER
n=5/LOT RECEIPT

POINT n=1, FOA


MASURE IN PROCESS
MICROMETER

MSIL DATE VENDOR DATE

APPROVED

CHECKED

VENDOR
PREPARED
APPROVED BY
1
MARUTI INSPECTION
VENDOR'S NAME VENDOR CODE

MIS
AGRO ENGINEERING WORKS A 1 0

MODEL YSD-NB PART


NAME
BRACKET TUNER R/L
BATCH CODE NO

25
4

1
5

10
7

2
1

8 12
11

11
11

41

42
10 26
40

43

38

39 37
36 44

34
32

27

30
31

29 28
13
REVISION MSIL VE
DATE DESCRIPTION MODIFIED BY
NUMBER APPROVED BY
FORM NO. : QA-001-A
QA/QA
MARUTI INSPECTION
VENDOR'S NAME VENDOR CODE

MIS
AGRO ENGINEERING WORKS

MODEL YSD-NB
PART
NAME
BRACKET TUNER R/L
BATCH CODE NO

N
d

T
P
R/L
BILL OF MATER

`
REVISION MSIL VE
DATE DESCRIPTION MODIFIED BY
NUMBER APPROVED BY
FORM NO. : QA-001-A
QA/QA
SPECTION STANDARD - PARTS
TYPE OF STANDARD ISSUE DATE ISSUE NO. PAGE

6 P ISSUE NO. 0 01/04

R/L PART NUMBER 3932256R00/39321-56R00

3 4 5
21

22
9
8

23

18
19
20

16
14 15

24

13

MSIL DATE VENDOR DATE

APPROVED
CHECKED

VENDOR
PREPARED
APPROVED BY
1
SPECTION STANDARD - PARTS
TYPE OF STANDARD ISSUE DATE ISSUE NO. PAGE

P ISSUE NO. ISSUE DATE 05 OF 05

R/L PART NUMBER 3932256R00/39321-56R00

C
MATERIAL

`
MSIL DATE VENDOR DATE

APPROVED

CHECKED

VENDOR
PREPARED
APPROVED BY
1
AGRO ENGINEERIN
BILL OF MATERI

ASSY Part Child Part Raw Material


Child Part Name Source
Name/Part no. no. Specification

BOLT TUNER 09119-06018 POOJA FORGE AISI 1010


BKT

BRACKET
TUNER R/L
(3932256R00/3
9321-56R00)

BRACKET 3932256R00/ JSC270CN


IN HOUSE
TUNER R/L 39321-56R00 t=1.0 ± 0.07

PREPARED BY:-
ENGINEERING WORKS
BILL OF MATERIAL
Surface Treatment
(If Applicable)
Raw Heat Treatment
Raw Material Powder Source
Qty / Assy Material Surface (If
Processed coating or
Source Treatment Applicable)
plating
Specification
Source

M/s TATA
AISI 1010 1 Nos. NA NA ……
STEEL

JSC270CN M/s TATA


1 Nos. NA NA ……
t=1.0 ± 0.07 STEEL

APPROVED BY:-
REMARK

……

……

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