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Template FMEA 2018

This document outlines the FMEA process for an unnamed organization. It includes the following steps: 1) Formation of an FMEA team with members and facilitator. 2) Mapping the process flow. 3) Identifying potential failure modes, effects, causes and assigning ratings. 4) Redesigning processes where high risks were found. 5) Developing an action plan and monitoring improvements. The FMEA identified areas with high risk potential number (RPN) ratings of 264. After redesign, the highest RPN was reduced to 45, showing an improvement in risk management.
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0% found this document useful (0 votes)
110 views26 pages

Template FMEA 2018

This document outlines the FMEA process for an unnamed organization. It includes the following steps: 1) Formation of an FMEA team with members and facilitator. 2) Mapping the process flow. 3) Identifying potential failure modes, effects, causes and assigning ratings. 4) Redesigning processes where high risks were found. 5) Developing an action plan and monitoring improvements. The FMEA identified areas with high risk potential number (RPN) ratings of 264. After redesign, the highest RPN was reduced to 45, showing an improvement in risk management.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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LANGKAH 1,2

JUDUL PROSES
TANGGAL DIMULAI
TANGGAL SELESAI

LANGKAH KE-1 : PEMBENTUKAN TIM FMEA

KETUA
ANGGOTA

FASILITATOR
NOTULEN

SASARAN / GOAL

TOTAL FAILURE MODE

LANGKAH KE-2: GAMBARKAN ALUR PROSES


PROSES
1 2 3 4

SUB PROSES

e
f
5 6
LANGKAH 3,4,5,6
MENENTUKAN MODUS KEGAGALAN, DAMPAK, IDENTIFIKASI PENYEBAB DAN PRIORITAS

Proses 1 :

Likelihood
Detection
Severity
Potential Effects of Potential Causes of

RPN
No Potential Failure Mode Current Controls
Failure Failure

Sub Proses 1a :
1
2 0
Sub Proses 1b :

0
Proses 1c :

Proses 1d :

Proses 2 :
Likelihood
Detection
Severity
Potential Effects of Potential Causes of

RPN
No Potential Failure Mode Current Controls
Failure Failure

Proses 2a :

Proses 2b :

Proses 2c :
Proses 3

Likelihood
Detection
Severity
Potential Effects of Potential Causes of

RPN
No Potential Failure Mode Current Controls
Failure Failure

Proses 3a :

Proses 3b :

Proses 3c :

Proses 3d :

Proses 4 :
Likelihood
Detection
Severity
Potential Effects of Potential Causes of

RPN
No Potential Failure Mode Current Controls
Failure Failure

Proses 4a :
Proses 4b :

Proses 4c :

Proses 4d :

Proses 5 :

Likelihood
Detection
Severity
Potential Effects of Potential Causes of

RPN
No Potential Failure Mode Current Controls
Failure Failure

Proses 5a :

0
Proses 5b :
Proses 5c :

Proses 5d :
RPN 1 RPN 2
Leader: FM 4 0 0

Likelihood

New RPN
Detection
Severity
Recommended Action

Leader : FM 4 0 0
Recommended Action

Severity
Likelihood
Detection

New RPN
Leader : FM 5 0 0

Likelihood

New RPN
Detection
Severity
Recommended Action

Leader: 7 0 0
Recommended Action

Severity
Likelihood
Detection

New RPN
Leader :

Recommended Action
Severity
Likelihood
Detection

New RPN

0
5
0
0
FM RPN 1 RPN 2
25 0 0
REDESIGN FMEA
NO SEBELUM REDESIGN SESUDAH REDESIGN
1
2
3
4
5
Action Plan :
Action(s) to achieve Implementation
Implementation by Implementation Resource
No Failure Mode CAUSE Recommendation(s) recommendations
Whom by when
of the place
required (Time)
(How) (Where)

1 Fall, slip, trip

edukasi tidak
2
optimal

tidak
3
terasesmen

tidak terlayani
4
transpor

5 proses gagal

6 Error
7 Error

8 Slip, Trip, Fall

tidak
9
terasesmen

tidak
10
terskreening

11 Error

12 Fall, Slip

13 Gagal
Resource Monitoring &
Evidence of Sign-off Sign-off
required evaluation
completion by Date
(Money) arrangements
FORMULIR PDSA

PLAN
Kami berencana . . .

Kami berharap . . .

DO
Kami mengerjakan

STUDI
Kami pelajari bahwa . . .

ACTION
Kami simpulkan bahwa . . .
EVALUASI RPN
Nilai RPN Sebelum Redesain 264
Nilai RPN Setelah Redesain 45

300
264
250

200

150

100

50
45

0
Sebelum Redesain Setelah Redesain
KESIMPULAN
1
2
3
4
5

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