PACIFIC INSTITUTE OF TECHNOLOGY
PRATAPNAGAR, UDAIPUR
            (APPROVED BY AICTE AND AFFILIATED TO RTU)
                                    A
            REPORT ON INDUSTRIAL TRAINING
                     FROM 4th June to 3rd August 2015
                RAJASTHAN STATE MINES AND MINERAL,
                       LIMITED UDAIPUR (RAJASTHAN)
SUBMITTED TO:-                            SUBMITTED BY:
                                           UJJWAL NAGDA
Dy. Mgr (Mech.), VTC                      Mechanical Engineering
RSMML Jhamar Kotra                         3rd Year 6t h sem
                                   0
                        ACKNOWLEDGEMENT
       First of all I express my sincere gratitude to Prof. training and placement in
charge, Pacific Institute of Technology pratapnagar, Udaipur for giving me certain
valuable instruction, which helped me, understands the whole concept in a better way.
       My heart full thanks to our training in charge at RSMML, Jhamar Kotra for
practically taking us under his wing and making this training a memorable experience.
       I am also thankful to all the Engineers and managers of various sections for
helping us sincerely and allowing us to witness the maintenance process of various
machines, process and concepts of industry.
       Besides these valuable guides I want to thanks also all employees, workers of
the plant, different sections for their co-operation given to me during my practical
training period.
                                UJJWAL NAGDA
                                      B. Tech,
                               Mechanical Engineering
                    Pacific institute of technology, Udaipur (Raj.)
                                          1
                                   PREFACE
           It is possible that theoretical knowledge can be fully obtained in classroom,
but practical knowledge can’t be found printed in books. For the point of view of
students like us, to get just a degree does not help. In this 21st century, students
need to be marketable i.e. having enough know how about the practical things.
           Our training has undergoing at “RAJASTHAN STATE MINES &
MINERALS LTD.” For 60 days between 4th June to 3rd August, 2015. In over report
we would like to cover all the information, which are required in plant training.
           We have tried our best to present this report in such a way that if would give
the required information and meaningful idea about the industry that we have
visited.
                                              2
                               ABSTRACT
Rajasthan state mines and minerals (RSMM) limited is one of the public sector
enterprises of the Government of Rajasthan, primarily engaged in mining and
marketing of industrial minerals in Rajasthan. The very objective of the company is to
achieve cost effective technology innovations in the mining of minerals and to
diversify into mineral based downstream projects. Besides minerals, RSMML has
also jumped into Energy Sector and has setup 106.3 MW installed capacity wind
power project at Jaisalmer, Rajasthan.
It operates one of the largest and fully mechanized. Mines in the country at
Jhamarkotra ,26km from Udaipur
The focus of this company lies increase growth and productivity. It has becomes a
global pioneer inn open cast mining and beneficiation of carbonate rock phosphate.
Present day RSMML comprises of various division working under overall control of
corporate office at Udaipur. It deals in four major industry minerals m=namely
phosphate gypsum low silica limestone and green marble.
                                          3
                   Contents
1. Introduction about company
2. Shovel section
3. Dumper section
4. Drill section
5. Dozer section
6. Crushing plant
7. Industrial beneficiation plant
8. Vocational training centre
9. Conclusion
                       4
       INTRODUCTION ABOUT COMPANY
Rajasthan state Mines and Mineral Limited is one of the premier public
sector enterprises of government of Rajasthan, is a new name of
erstwhile M/s Bikaner gypsum limited, a private sector company which
had commended the mining of gypsum in Bikaner in Rajasthan State
Mines & Minerals Limited (RSMML) is one of the premier public
sector enterprises of the Government of Rajasthan, primarily engaged
in mining and marketing of industrial minerals in the state. The very
objective of the company is to achieve cost effective technological
innovations in the mining of minerals and to diversify into mineral
based downstream projects. Apart from the above the Company is also
aiming at long-term fuel supply to lignite based power projects, apart
from setting up wind energy farms at Jaisalmer. This company is
professionally managed and remains foc
used at towards increasing productivity and growth
                                  5
1.2 Mining Operation at Glance:-
               Drilling                         Electrical supply
                Blasting
     Loading by electrical shovel                       Electrical supply
           Transportation
           Separation for
               HGO & LGO
HGO Crusher                LGO Crusher                      Electrical supply
To consumers                 Benefication plant                Electrical supply
                                            6
1.1 TODAY:
Today RSMML comprises of various separate divisions working under
overall control of corporate office at under at Udaipur. Today it deals
in four major industries minerals, rock phosphate, natural gypsum, low
silica limestone and green marble.
1.2 ACTIVITES:
The current activities of RSMML, Jhamar Kotra as rock Phosphate is
concerned are:-
               1. Mining and marketing of high grade rock phosphate
                    ore Jhamar Kotra, Udaipur.
               2. Mining and basification of low- grade rock
                    phosphate to produce high- grade rock phosphate
                    concerned at its IBP at Jhamar Kotra, Udaipur.
               3. Manufacturing and selling of low-grade ore as
                    phosphate fertilizer called RAJPHOS for direct
                    application.
               4. Export of granulated single super phosphate.
1.3 MARKETING:
The marketing of JKT rocks phosphate is full of logistics problems.
The land lacked occurrence of the deposit and meter gauge railway
linkage possess a serious problem / bottle neck in transportation of the
mined production.
                                     7
SHOVEL
SECTION
   8
                          SHOVEL SECTION
      2.1 SHOVEL:
      After blasting the fragmental material, it is loaded in to dumper by
      hydraulic excavator, at over burden. One hydraulic excavator can load
      10-12 dumper in one hour. These excavators also load over rock
      material.
      The shovel used in RSMML JKT mines is hydraulically operated.
      There are 5 hydraulically operated shovels and shoe shovel.
2.2
                                        9
2.2.1 GENERAL LOCATION AND SPECIFICATION
    1.Arm                                  2. Sprocket
    3. Bucket cylinder                     4. Track frame
    5. Arm cylinder                        6. Idler
    7. Boom                                8. Track shoe
    9. Boom cylinder                       10. Bucket
    1. Specification of hydraulic shovel
    Model                         :        Pc 1000- 1/ BE – 1000
    Operating weight              :        98,000 kg
   Travel speed:
    Low                           :        2.4 km/hr.
    High                          :        3.4 km/hr.
    Swing Speed                   :        4.5 rpm Engine]
    Model                         :        Komatsu SA6D 170 diesel engine
    Rated rpm                     :        1700 rpm
    Fly wheel horse               :        542 hp
    Bucket capacity               :        front=6.1m3, Back hone=5.0 m3
                                      10
2.2.2 MONITOR PANNEL
       This monitor consists of monitor lamps group A, B, & C, meter group
D and switch group E.
        A. Check monitor group: (Check items before sorting)
                      1. Radiator coolant level monitor
                      2. Engine oil monitor
                      3. Hydraulic oil; level monitor
        B. Caution monitor group (caution group):
                      1. Charge monitor
        C. Caution monitor group (emergency stop items):
                      1. Hydraulic filter monitor
                      2. Engine pressure monitor
                      3. Radiator coolant level indicator
2.2.3 INITIAL 250 Hrs MAINT.
       a). Final drive case                       :       Changing oil
       b). Swing machinery case                   :     Changing oil
       c). PTI case                               :     Changing oil
       d). Engine level case                      :     Check and adjust
       e). Injector                               :     Check and adjust
                                             11
2.2.4 ENERGY 250 SERVICE
    a). Lubricating
    1. Fan bearing                   :   Lubricate 1 point
    2. Tension pulley bracket        :   Lubricate 2 point
    b). Final drive case             :   Check and supply
    c). Hydraulic filter             :   Replace element
    d). Drain filter                 :   Replace cartridge
    e). Engine oil pen               :   Check oil
    f). Full flow filter             :   Replace cartridge
    g). By pass filter               :   Replace element
    h).Fuel filter                   :   Replace cartridge
    I). Corrosion resistor           :   Replace cartridge
    j). Battery Electrolyte          :   Check fluid level
                                12
DUMPER
SECTION
   13
                             DUMPER
3.1 INTRODUCATION:
    A dumper is heavy- duty diesel truck in which the body can be lifted
    off the chassis by hydraulic pressure. These are pneumatic wheeled,
    high speed and high maneuver-ability trucks with short-chassis and
    strong dupable bodies. The dumping may be done in the front or in the
    side of in the rear, but in out R.S.M.M. Ltd Mines only rear used.
                                       14
These heavy duty dampers are very useful short hauls on rough road. At
Jhamar Kotara Mine, there are HD- 785-2BH/-85 AND 15 Noa. Of 85 T
dumpers. The cost of each dumper. The cost of each dumper is approx 3.00
carore
3.2 REAR DUMP TRUCK MODAL
3.2.1 SPECIFACTIONS
ENGINE
         Model                     :        Cummins
         Type                      :        Water cooled,4 cycle turbo
                                            charged, diesel engine
         No. of cylinders          :        12
FUEL SYSTEM
         Type                      :        Cummins PT fuel system
         Governor                  :        Mechanical
         Ari cleaner               :        Dry type, 3 – elements.
                                       15
COOLING SYSTEM
   Radiator         :        Continuous finned, flat type
   Pump             :        Centrifugal water pump
   Fan              :        Suction type
ELECTRICAL SYSTEM
   Alternator       :        24 V, 30 A
   Batteries        :        12 V x 4 Nos.
   Lighting         :        24 V
   Starting         :        Electric starter, DELCO
                             REMY 24 volt x 2 Nos.
TRANSMISSION
   Model            :        KOMATSU Japan make
                             electric shift controlled,
                             Transmission with lock up
                             clutch and planetary system
   Type             :        Double Reduction
   Differential     :        “Traction sensing”
                             automatically Puts power
                             on wheel with traction, when
                             one tends to spine.
                        16
TYRES
    Front and Rear tyres
    (Standard) – size, 24.00 x 49, tube less
    Brake system                              :       Wet type, disk brakes
    Emergency                                     :   Air over     hydraulic duel
                                                      emergency Relay valves
                                                      and thanks provide
                                                      automatic brake
                                                      application upon loss of
                                                      operating pressure in
                                                      service brake system.
    Parking                                   :       Shoe type.
STEERING SYSTEM
    Hydraulic power steering.
HOIST SYSTEM
    Type                                      :       Hydraulic
    Pump                                      :       Gear pump 2 No.
                                                      One – brakes
                                                      One – hoist and steering.
3.2.2 STANDARD ACCESSORIES
            Ammeter, twin air horns, windshield wiper, air pr. Gauge. Air
    cleaner restriction gauge, electric, starters, starters key, switch,
                                         17
    alternator, hour meter speedometer, tachometer, head and light,
    emergency power steering, engine oil gauge. Transmission gauge.
    Transmission shaft indicator, mirror right hand, wheel brake lock, dirt
    and water swelled for brake assemblies, standard took kit etc.
3.2.3 MAIN PARTS OF A DUMPER
    1. Engine                               12. Air filter
    2. Body                                 13. Control panel board
    3.   Transmission                       14. Oil filter
    4. Cabin                                15. Steering
    5.   Cylinders                          16. Control value
    6. Gear                                 17. Parking brake
    7. Check valve                          18. Brake
    8. Jacks                                19. Head and rear light
    9. Rubber tyres                         20. Fan
    10. Fuel tank                           21.Battery
    11. Radiator                            22 Horn etc.
3.2.4 GENERAL DESCRIPTION
           In a dumper, a air is attached with engine and this compressor
    gets power from crank shaft. This compressed air is stored in three of
    four air tanks. This compressed air is used in horns, brakes and wiper.
    Gear shifting change the gears, there is shift tower in operator’s cabin
    this shift tower is shifted automatically of hand shift. Two Attachments
    micro switch and magnet is attached with shift selector. The control is
    Transmitted as shown.
    Shift selector              wire hardness                   control body
           This control valve body is attached with transmission. In this
    body seven solenoid present.
                                       18
               For electric system in at HAULPAK, from 12 V D.C. batteries
       are used and all electric system is controlled by a panel which take
       place under operator’s cabin.
3.2.5 HOSTING AND STEERING SYSTEM
               For hoisting and steering, we use hydraulic system in which
compresses oil given enough pressure. This hydraulic oil is stored on tank.
MEAN OF ENGINE SPECIFICATION
               N                                    Naturally aspirated
               T                                    Turbo charged
               A                                    After cooled
               2300                                Cubic inch displacement
               C                                    Construction application
3.2.6 BRAKES
               Engine attached air compressor produces compressed air, which
       is filtered in air receiver tank and emergency tank. When we apply
       pressure on brake paddle, air is supplied to servo through relay valve.
       This relay valve is adjusted at 10 kg/ cm2 pressure and is operated
       automatically through slack adjusted further brake engaging and discs.
                                          19
3.2.7 SUSPENTION
       In heavy – duty trucks or dumpers. We use 4 suspensions or shockers
in the place of leaf spring like a truck or bus etc. these suspensions are absorb
all the vibration. In dumper two rear and front suspension are used for this
purpose. In constructions of each suspension, a pin is present on both the ends.
These pins connect the suspension between wheel shaft cover and chassis.
Body. Nitrogen gas is used in suspensions.
       Cylinders                       :            Twin, 3 stages, double acting,
                                                    Telescope    type,   mounted on
                                                    outside of frame for accessibility.
                                                    Ball and socket connection.
SUSPENSION
       Type                                :        Hydraulic,variablerate suspension
                                           withIntegral rebound control
BODY
       Construction                        :        High strength body with hollow
                                                    section.
                                               20
 DRILL
SECTION
   21
                          DRILLING SECTION
    4.1 INTRODUCTION
           Drilling on hole is the most important operation is open cast mine.
    There are two types of drilling method.
                                                            
                                        Wet drilling.
                                                        
                                         Dry drilling.
                                                22
       At R.S.M.M, Jhaigmar Kotara, dry drilling is used. In this, cutting are
sledged out by compressed air. In this time mine three types of drilling
machines and two compressors are available.
              4.2 Types of drilling machines:
                                               1
         1. IDM – 45D                 -      8 /2” dia.
         2. IBH – 10                  -      6” dia.
         3. ICM- 260                  -      4” dia.
                              4.2.1 IDM-45
       1. Operating weight
           Including rod & oil                         =        34000 kg.
       2. Pull down
          Capacity           (152 mm rods)                      45000
          Type               hydraulic motor                    Chain pull down.
          Micro feed rate    3m/min
       3. Rotation
          Drive type                           super gear with hydraulic motors
          Speed rang                         0- 120 rpm
       4. Tower construct
          Weight (frame only)         -                275 kg
          Length                      -                12.25 mts.
          Corousel                    -                Four rods
                                          23
   Rod length      -         76.20 mm (25 ft)
5. Leveling jack
   Type / size               Hydraulic cylinder 150
                             mm bore
   Stroke                    1143 mm (45”)
   Number                    3
   Location                  Two at drill and one at
                            reasond.
6. Diesel engine
   Type                      Water cooled
  Make / model               Cummins / KTA 1150
   Pressure                  100 PS
  Air filter                 Dry type
  Bearing type               Tapered roller
  Capacity                   1000 cfm
  Control system             hydraulic electrical
                       24
          Fig : control levers of IDM 106
DRILL RODE SIZE
    Length                           7.62 m (25’)
    Diameter                         152 mm (6”)
    Total drill depth                30.48 m (100)
    Number of rods                   Four
                                25
                  4.2.2 IBH-10-6’’ dia
1. Weight                             12000 kg (2600lb)
2. Feed sys                           hydraulic cylinder
3. Rotation sys                       By hydraulic and spur gear bore
                                 26
4. Tower construction
   Frame                               Fabricated steel structure
   Height                                 6.15 (20.18 ft)
   Width                                  254 mm(6 inch)
   Rod changer                         Normal single arm swivel arm
   with 3 Nos.                            4.1/2 ODX up to 12 ft rods
                                          (Hydraulic operated as optional)
   Tracks
   No. of link                            41
   Pads                                   Triple grouse’s type
   Width                                  300 mm (12”)
   Bottom roller                          7 Nos. per track
   Carrier roller                         1 No. per track
   Sprocket Pcd                           527.9 mm
   Idler axis to sprocket                 2335.0 m
   Drive system                           Hydraulic hub drive
   Air compressor
   IR Spiro F 10 single stage Symmetrical screw air compressor
   Drilling parameter
   Hole size                              Dia 152 mm (6”)
   Drill rod size                         4.1 /2” 0.D x 5” 1No.
                                          4.2 /2” 0.D x 10’3Nos.
                                          4.1 /2” 0.D x 7’1 No.
                                          4.1 / 2” 0.D x 12’ Nos.
   Total drill depth                      upto 14.63 mtrs (48’)
   Man pull down force                    68.18 kg (15000 lb)
   Max. Torque of rotary head             328 kgm
                                     27
Man rpm of rotary head               0-55        (infinite   variables)
Max. Speed of machine                1.4 km / hr
Ground pressure                      12 Ps
Comp. air                        450 cfm / 150 psi            to DHD
                                     with DHD 160Hammer (standard)
                       4.2.3 ICM – 260
Hole size range                        4.1 / 8” – 4.1 / 2 (102-115 mm)
                                       By DHD method with 3” OD
drill pipeHole depth                 15 m
Rotation system
Mechanism                   Hydraulic motor and super gear box
Speed range                 0-60 rpm
Torque (max.)               95 kgm
Compressor
Type                                 Asymmetrical rotary screw
Capacity                             300 cfm / 200 Psi
Engine mode MP /RPM                  Cummins NT 495 C 180 BHP@
                                     2100 rpm
                                     230 liter
Track System
Track pitch                          1844 mm
Track gauge                          2060 mm
Type of track shoe                   Single grouser pad.
Shoes width                          260 mm
Number of bottom roller              6x2
Ground pressure                      0.78 kg / cm
                                28
      Rod handling            Single manual changing rods
                              Air line lubricator coil capacity 8
                              liter
Overall Dimension
      Length                  with gauge vertical 5620 mm
      Length                  with gauge horizontal 7Height
                              with horizontal gauge without
      Operators canopy        2300 mm
      width                   2600 mm
      weight                  7800 kg
                         29
DOZER
SECTION
   30
                                  DOZER
5.1 INTRODUCATION:
       The dozer, which is one of the most construction projects, is primarily
a pushing unit. This is multipurpose machine and can perform a number of
operations through specific designs like dozer, push dozer and tree dozer.
Basically a dozer is a pusher blade attached to the front portion. This is the
diesel operated power unit equipped with crawler chains. The pusher blade is
rectangular at the bottom edge, concave shaped and sloped backwards. The
pusher blade can be raised or lowered or lilted through small a ngles
horizontally by hydraulic arrangement. The bulldozer scrapes up soft and
granular material. It is best suited where pushing with a high force required.
                                           31
    A Dozer is used for following purpose:-
                                         
                 Digging the soil.
                                           
                 Gathering the digged soil.
                                        
                 Gathering the boulders.
                                         
                 Leveling the surface.
                                                 
                 Spreading the soil or murrum.
                                         
                  In making path and rods.
    5.2 ATTACHMENTS OF DOZER
           a. Dozer blade.
           b. Ripper.
    At Jhamar Kotara mines there are seven dozer of which six are chain mounted.
    D355A3 – 5 Nos. D – 155A2 – One is wheel and two motor grades are also
    available in this mine.
    5.3 BULL – DOZER A-3, MAKES-BEML.
    5.3.1 SPECIFICATION
           Body weight                    :       43840 kg. (Operating weight with
                                                  straight tilt dozer)
           Engine                         :       Model            :     S6D17 Komatsu
                                                  Rated rpm        :     2000
                                                  Flywheel power :       410HP
                                                       32
Performance   Min turning radius(M)                    3.7
              (outside radius of ground contact        30o
              trace of shoe) grade ability             Four forward speeds
              (Degree) speed charged stage             Four reversed speed
Power train   Torque converter                         3- element, single, single phase
              Transmission                             Spur gear, planetary gear, multiple
                                                       disc clutch type, hydraulic operated,
                                                       forced lubrication by gear pump, 4
                                                       forward and 4 reverse speed.
              Bevel gear shaft                         Spiral bevel gear, splash lubrication
              Steering clutch                          Wet type multiple plate, spring
                                                       pressed hydraulic operated (manually)
                                                       inter locked with brake
              Steering brake                           Wet type band brake separated by
                                                       foot forced lubrication with by
                                                       hydraulic operated inter located with
                                                       clutch
Work          Final drive                              Spur gear – 1 stage, planet gear-1-
equipment                                              stage
              Straight tilt dozer                      Blade width 4315* height 187 mm,
                                                       max. tilting 100 mm
              Variable multipper                       Variable digging angle, parallelogram
                                                       type standard digging angle 45
Hydraulic     Max. pressure                            140 –k kg/ cm2 gear pump
              Control valve                            Hydraulic built in type
              Cylinder                                 Double acting piston type.
                         Table no 5.1 Specification of bull dozer
                                             33
5.3.2 ENGINE SPECIFICATIONS
Engine model & Type   :   Komatsu SA6D – 170, 4 cycle, water
cooled.                   In line and vertical, direct injected with
                          turbo – charged with after cooler.
No. of cylinders      :   6
Performance           :   Rated out (h.p./rpm) 410 2000
                          Max. Torque (kgm / rpm) 176 /1400
                          Max. speed under no load (rpm) 2230
                          +50
                                34
                     Min . speed under no load (load) 600
                     +50
Fuel             :   H.S.D.
FUEL PUMP        :   F.l. Pump
Governor         :   Bosch, RSUV centrifugal all speed type
Starting motor   :   24 V, DELCO REMY
Alternator       :   24 V, 35 A
Battery          :   12 V x 2 N
                           35
CRUSHIG
PLANT
   36
                        CRUSHING PLANT
In R.S.M.M. Ltd. There are two crushing plants:
       (a.) Low grade ore crushing plant (LPO)
       (b.) High grade ore crushing plant (HGO)
6.1 (a.)Low grade ore crushing plant (LPO)
          Low grade ore obtained from open cast mines are feed in this plant.
          The ore usually contains 16 – 19% of P2O5. This low percent is
          made rich up to 34% of P2O5. adding some ingredients. For
          enrichment of ore an IBP plant is installed. In LPO cone crushing
          is used & double face jaw crushing are used.
6.2 (b.)High grade ore crushing plant (HGO)
       There are two HGO crushing plants –
       (1.) Old crushing plant of capacity 120 / tones / hr installed in 1972
       (2.) New crushing plant of capacity 180 tone / hr installed in 1992.
          From open cast mine we get different percent of P2O5. Rock
          phosphate, which is sold in market, should contain at least 34%
          P2O5. Rock phosphate obtained from crushing plant usually
          contains 31% of P2O5. as it is feed by high grade ore of Jaw
          crusher is used in HGO plant.
                                          37
Apron feeder :-
Width - 1200 mm
Length - 7000 mm
Speed - 3.57 mtr/min
Motor - 11.1 kw
Capacity - 132 mtph
Carrying roller forged steel
Jaw crusher :-
Size - 42”*48”
Drive - v belt
Total weight - 46000 kg
Motor - 160 kw
Fine - 50%-70%
Capacity - 160 tph
                               38
Figure 6.1 LGO CRUSHING PLANT
              39
  IBP
SECTION
   40
               INDUSTRIAL BENIFACTION PLANT
7.1 INTRODUCTION
       Locking to the scare rock phosphate resources in india, RSMML has
put continuous effort for utilization of its low grade ore resources, which are
abundant of at Jhamar Kotara but require benefaction before its utilization by
fertilizer industries as raw material. Intensive research was carried out for ten
year and a brake through in processing technology was achieved when this
LGO was enriched to produce a very high – grade concentrate (+34% P2O5),
rated as equal to or better than any naturally accruing on this technology. From
reserves conservation point for processing of 4.25 LT of low – grade ore per
annum. RSMML plants to enhance the beneficiation to 0.85 million tons per
annum of LGO. The company has expanded the beneficiation to 0.85 million
tons per annum of LGO. The company has expanded the plant capacity to
3000MT per day.
7.2 INDUSTRIAL BENEFICATION PLANT
       The plant production beneficiation rock phosphate concentrate
(Avg.34.0% P2O5 for SSP & DAP manufacturing units)
Original capacity               :     1500 TDP
Expanded Capacity               :     3000 TDP
                                           41
Figure 7.1
      42
7.3 SPECATION OF VARIOUS MACHINERIES USED IN
                             PLANT
           Wet over flow type ball machine
   Size                  -     3.3 m dis. X 4.25 m long
   Duty                  -     close, circuit. Wet grinding
   Mill speed            -     12.81 rpm:- 17.47
   Mill lines            -     were resistant Rubber lining
   Motor                 -     600 KW
   Grinding material     -     high chrome steel balls of size 25 mm
   Material to grind     -     wet screen hydro cyclone under flow
   1. Ball Mill
   Name of company              -        Larsen and product
   Capacity                     -        70 TPM
   Feed size                    -        1.4 MM () 90 %
   Product size                 -        90 – 98 % (-) 74
   Recalculating                -        150 %
                                    43
2. Fine Ore Bin
Capacity                       -        3000 mf
Dimension                      -        30 x 12 x 15
Shape                          -        Trupazood,
3. Horizontal Wet Screen
Manufacture                -            M/s ham bolt wedag (India) ltd.
                                        Kolkota
Installed & commissioned by-            M/s Hyderabad
                                        industries ltd.Kolkota
                                   44
Machine size            -        3.6 width 6.0 m long
Screening opening       -        (- 1.8 mm) 137 TPH
Under flow              -        (+1.8 MM) 94 TPH
Motor rating            -        2 x22 KW for each screen
Screen efficiency       -        95%
Total design capacity   -        320 TPH polyurethane
Rolling- press
Manufacture by          -        M/s KDH Hurndbolt Wedag.
Installed by            -        M/s Hyderabad Industries
Modal                   -        RP – 5.5 – 1200 mm QX 630 mm
w
Feed size               -        < 25 mm
                            45
Prodent size                 -        2.8 mm about 80 %
Feed material                -        low grade rock phosphate (From
LOG)
Rate capacity                -        137 TPH (dry)
Fresh feed of LGO            -        + 94 TPH re-circulating load
Motor rating                 -        500 / 350 KW (very very fast
                                      drive)
Contra system for roller are monitoring plc system (rolcon) S7 – 300
Siemens
                                 46
              VOCATIONAL TRAINING CENTRE
                       The purpose on any mining operation is to produce
useful mineral efficiency safety and profitably and always to reach for
efficient more portable method by suitable qualified and skilled person and
properly design system. To achieve the highest level of efficiency of the
system in health environment under safer working condition. It is necessary to
provide suitable and adequate training facilities. In JKT R.P. mines there is a
well equipped and most modern vocational training center, unique on region
that with working modals of all the H.E.M.M. used in miens and unparallel.
                                       It is under a training officer holding first
also certificate of competency and having six years of experience in mining
industry, necessary training aids as per state are provided of from time to time.
Special training is being organized by original state are provide from time to
time. Special training is being organized by original equipment.
Lecture for V.T:-
       While conducting various training courses, the manager / engineer and
experienced workmen of concerned faculty are being called to driver lecturer
and on the job training to the trainers.
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                              CONCLUSION
         Rajasthan state mines and minerals ltd. Is a leading rock Phosphate
producing mines and it is under taken by govt. of Rajasthan. Rock Phosphate
is mine here and the ore is treated here to provide high grade and low grade
ore.
         It has very wide area and has a no. of vehicle for transportation of ore
and other material and also for transportation of man power. It also has large
no. of heavy earth moving equipment and their maintenance shops.
         Good relations exists between labor and management few dispute as
strike was not taken place since many years. Through the plants is constructed
as per strike. Planning but some lacuna do remain.
         Transportations roads are not very well. The production would suffer
due to sudden break down of some heavy earth moving equipment and witch
take time for preparing. Do quick and mechanic engineers and required proper
and quick maintenance and new automobile change can improve the efficiency
to plant.
         Hera I got a good co-operation by the staff and workers at various
shops.
         We wish all the success for the company and hope it’s excellent
performance.
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