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Hardened Spur Gears: Thermal Refined Racks

The document provides specifications for KSCP hardened steel spur gears. It lists the gear tooth standards, pressure angle, materials, and heat treatments used. Charts then provide dimensional details and torque specifications for various spur and helical gear catalog numbers with module or pitch sizes ranging from 20 to 30 teeth.

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qwerty 12345
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0% found this document useful (0 votes)
57 views1 page

Hardened Spur Gears: Thermal Refined Racks

The document provides specifications for KSCP hardened steel spur gears. It lists the gear tooth standards, pressure angle, materials, and heat treatments used. Charts then provide dimensional details and torque specifications for various spur and helical gear catalog numbers with module or pitch sizes ranging from 20 to 30 teeth.

Uploaded by

qwerty 12345
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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KSCP Circular Pitch 5、10 KSCP

  Hardened
CP Spur Gears CP Steel Spur Gears
Specifications
G New
E F
JIS grade N9 (JIS B1702-1: 1998)
Precision grade
JIS grade 5 (JIS B1702: 1976)
Gear teeth Standard full depth
Gears

Gears
Pressure angle 20°
Spur

Spur
Material SCM440

D
A
B
C
Normalizing, tooth surfaces
Heat treatment
induction hardened
Tooth hardness 50 ∼ 60HRC
Helical

Helical
Gears

Gears
S1

Pitch mm No. of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length Distance Allowable torque (N·m) Allowable torque (kgf·m) Backlash Weight
Catalog No. (Module) teeth
Shape traveled Catalog No.
AH7 B C D E F G in one turn (mm) Bending strength Surface durability Bending strength Surface durability (mm) (kg)
Internal

Internal
KSCP5-20 20 10 25 31.83 35.01 100 35.7 17.0 3.64 1.73 0.13 KSCP5-20
Gears

Gears
KSCP5-25 25 12 32 39.79 42.97 125 48.1 28.8 4.91 2.93 0.21 KSCP5-25
CP5 (1.5915) 15 15 30 0.09-0.26
KSCP5-30 30 15 40 47.75 50.93 150 60.8 44.3 6.20 4.52 0.32 KSCP5-30
KSCP5-40 40 15 55 63.66 66.85 200 86.7 86.2 8.84 8.79 0.61 KSCP5-40
S1
KSCP10-20 20 20 50 63.66 70.03 200 285 141 29.1 14.4 0.93 KSCP10-20
KSCP10-25 25 20 65 79.58 85.94 250 385 239 39.3 24.4 1.57 KSCP10-25
Racks

Racks
CP5 (3.1831) 30 20 50 0.14-0.36
KSCP10-30 30 25 80 95.49 101.86 300 487 368 49.6 37.5 2.28 KSCP10-30
KSCP10-40 40 25 110 127.32 133.69 400 694 718 70.8 73.2 4.30 KSCP10-40
[Caution on Product Characteristics] ① The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please [Caution on Secondary Operations] ① Please read Caution on Performing Secondary Operations (Page 228) when performing modifications
see Page 227 for more details. and/or secondary operations for safety concerns. KHK Quick-Mod Gears, the KHK's system for quick modi-
CP Racks

CP Racks
& Pinions

& Pinions
② The backlash values shown in the table are the theoretical values when these gears and KRCP Racks are in mesh. fication of KHK stock gears is also available.
② Due to the gear teeth being induction hardened, no secondary operations can be performed on tooth
areas including the bottom land (approx. 2mm to 3mm).
Gears

Gears
Miter

Miter
KRCPF・KRCPFD Circular Pitch 5、10 KRCPF・KRCPFD
CP Thermal Refined Racks Series CP Thermal Refined Racks
Gears

Gears
Bevel

Bevel
Specifications
Precision grade KHK R 001 grade 4 *2

Gear teeth Standard full depth A


A F G G G (F) B
Pressure angle 20° CP B CP CP H
CP
CP
Screw

Screw
Gears

Gears
Material SCM440

C
D
J
I
C
D

E
Heat treatment Thermal refining only

Tooth hardness 225 ∼ 285HB *1


Products Gearboxes Gear Pair

Products Gearboxes Gear Pair


*1 Due to the decarburization layer of about 0.5 mm thickness, RF RD
Worm

Worm
the rectangular surface have less than HB187 hardness.
*2 The precision grade of J Series products is equivalent to the
value shown in the table. [Caution on Product Characteristics] ① The allowable forces shown in the table are the calculated values according to the assumed usage conditions. Please see
Page 227 for more details.
Pitch mm No. of Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight ② Backlash of racks vary depending on mating pinions. Please calculate the backlash in accordance with the backlash of
the mating pinion and values in the table "Backlash of Rack Tooth (Amount of Tooth-Thinning)" (Page 191).
Catalog No. (Module) teeth
Shape
A B C D Bending strength Surface durability Bending strength Surface durability (kg)
Bevel

Bevel
① Please read Caution on Performing Secondary Operations (Page 228) when performing modifications and/or secondary operations
KRCPF5-500 100 RF 500 1.08
CP5 (1.5915) 15 20 18.41 3660 1040 373 106 [Caution on Secondary Operations]
for safety concerns. KHK Quick-Mod Gears, the KHK's system for quick modification of KHK stock gears is also available.
KRCPF5-1000 200 RF 1000 2.17
KRCPF10-500
CP10 (3.1831)
50 RF 500
30 35 31.82 14600 4480 1490 457
3.75 ② If gear tooth hardening, or thermal refining, is applied, the decarburization layer (approx. 0.5 mm thickness) on the rect-
KRCPF10-1000 100 RF 1000 7.49 angular surfaces cannot have the hardness you designate.
Other

Other
Catalog No. Pitch mm Total length Face width Height Height to pitch line Mounting hole dimensions No. of Mounting Counterbore dimensions Allowable force (N) Allowable force (kgf) Weight Catalog No.
No. of teeth Shape mounting
●:J Series (Available-on-request) (Module) A B C D E F G holes screw size H I J Bending strength Surface durability Bending strength Surface durability (kg) ●:J Series (Available-on-request)

•KRCPFD5-500J CP5 (1.5915)


100 500
15 20 18.41 8
25 150 4
M5 6 10 6 3660 1040 373 106
1.06 •KRCPFD5-500J
•KRCPFD5-1000J 200
RD
1000 50 180 6 2.13 •KRCPFD5-1000J
•KRCPFD10-500J CP10 (3.1831)
50 500
30 35 31.82 14
25 150 4
M10 10.8 17.5 11 14600 4480 1490 457
3.61 •KRCPFD10-500J
•KRCPFD10-1000J 100 1000 50 180 6 7.29 •KRCPFD10-1000J
[Caution on J series] ① As available-on-request products, requires a lead-time for shipping within 2 working-days (excludes the day ordered),
after placing an order. Please allow additional shipping time to get to your local distributor.
② Number of products we can process for one order is 1 to 20 units. For quantities of 21 or more pieces, we need to quote
price and lead time.
③ No black oxide is re-applied after adding secondary operation of mounting holes.

242 You can download CAD data (DXF format) of KHK Products from the Web Catalog. 243

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