IMPACT 3.
0 Tuesday, 29 April 2014
Chassis ID Path
A 675782 43/Specifications/FM, VT2009B/Gearbox, mechanical
Model Identity
FM 121096081
Publish date ID/Operation No.
Wednesday, 8 October 2008
Gearbox, manual
Axial Clearance
Position Axial clearance (mm)
VT1708B VT200B
Gear, crawler, main shaft 0.28 - 0.45
Gear, reverse, main shaft 0.28 - 0.45
Gear, 2nd, main shaft 0.28 - 0.45 0.26 - 0.43
Gear, 1st, main shaft 0.38 - 0.68 0.50 - 0.71
Gear, 3rd, main shaft 0.28 - 0.45 0.31 - 0.48
Gear, reverse, reverse shaft 0.55 - 1.15
Planet gear 0.60 - 1.30
Countershaft 0.05 - 0.15 (Prestress) 0.12 - 0.18
Main shaft 0.05 - 0.15 (Prestress) 0.12 - 0.18
Tightening torques
Tightening torques (Nm)
Position Thread Note
VT1708B VT2009B
Screw: clutch, M12 75 ± 10 -
transmission house
M16 - 250 ± 25
Screw: cover input M10 50 ± 51
COPYRIGHT © Copyright Volvo Parts Corporation
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 3.0 Tuesday, 29 April 2014
shaft
Screw: oil pump, M10 40 ± 5 2
transmission
housing
Screw: bracket, M10 40 ± 5
suction pipe
Screw: flange, M8 20 ± 3
suction pipe
Nut: oil cooler M22 56 ± 6
Shaft, distribution M32x1,5 250 ± 30
pipe
Lock nut, output M60x2 550 ± 50 Locked by punching
shaft
Screw: piston range M10 40 ± 5 Greased
Lock screw: shift M16x1 75 ± 7 Locked by punching
yoke range
Screw: inhibitor M8 20 ± 3
valve range
Pulse sender, road M18x1,5 25 ± 5
speed
Plug pulse sender M18x1,5 35 ± 5
Screw: transmission M12 75 ± 10
- range housing
Screw: piston range M10 40 ± 5 Greased
and cover
Screw: cover, PTO M12 40 ± 5
Screw: cover, oil M10 55 ± 5
filter
Screw: cover, oil M10 40 ± 53 First 4 ± 1 then 40 ±
filter 5
Lock screw: shift M16x1 75 ± 7 Locked by punching
yoke 3-4
Oil drain plug M26x1,5 35 ± 5
Level inspection M26x1,5 35 ± 5
glass
Temperature gauge M16x1,5 18 ± 2
Plug, oil pressure M12x1,5 16 ± 2
LR-switch M18x1,5 35 ± 5
COPYRIGHT © Copyright Volvo Parts Corporation
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 3.0 Tuesday, 29 April 2014
Self-tapping screw, M6 7±2
noise shield
Stud: transmission M10 12 ± 2
housing N-type
Screw: bracket for M16 75 ± 10 -
clutch servo
- 200 ± 15
Screw: servo M8 24 ± 4
Screw: cover main M10 40 ± 51
shaft
Screw: cover M10 40 ± 51
counter shaft
Screw: M12 75 ± 10
transmission-control
housing
Nut: transmission M10 30 ± 10
housing N-type
Screw: transmission M10 30 ± 10
housing N-type
Anchorage M10 50 ± 5
forkholder
Nipples type VIPS, M10 18 ± 3
air system
M12x1,5 23 ± 3
M16x1,5 25 ± 3
Banjo hole screw, M10x1 12 ± 2
air system
M12x1,5 18±2
1 Screws tightened crosswise. Full torque only when the cover is in contact with the house.
2 Screw with conical head must be tightened first.
3 Demand only for aftermarket.
Press forces
Press forces applies to cleaned parts.
Shaft Hub Press force (tons)
F min F max
COPYRIGHT © Copyright Volvo Parts Corporation
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 3.0 Tuesday, 29 April 2014
Input shaft Bearing, inner ring 5 -
Main shaft Hub, crawler-reverse 2,5 15
Guide sleeve 1-2 2,5 20
Guide sleeve 3-4 2,5 20
Sun gear 1 101
Bearings, inner rings 5 -
Countershaft Gear P1 20 40
Gear 3rd 20 40
Bearings, inner rings 5 -
Output shaft Companion flange 1 12
Bearing 8 -
PSS dual gear 8 -
Axle shaft2 Gear, for pump drive 0,3 5
Reverse shaft Bushing 5 -
Reverse shaft3 Transmission housing 4 -
1 Part number directed towards the back of the gearbox.
2 For driving oil pump
3 Assembly of reverse shaft + bushing.
Backlash
Backlash min 0,08 mm
max 0,40 mm
Max variation for one gear 0,10 mm
Oil capacity
Component Oil capacity (litres) Additional oil volume (litres)
Gearbox VT2009B 12 -
COPYRIGHT © Copyright Volvo Parts Corporation
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 3.0 Tuesday, 29 April 2014
PTO PTR-D/F - 0,1
PTO PTR-FL/FH/DM/DH - 0,8
PTO PTRD-F/D/D1/D2 - 0,8
Oil cooler TC-MWO - 0,1
Oil cooler TC-MWOH - 0,8
Oil pressure
The oil pressure is read off at run due to 1500 rpm on input shaft. Pressure min 80 KPa and max 500 KPa.
COPYRIGHT © Copyright Volvo Parts Corporation
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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