Insulated Roof                    Product
& Wall Panels                     Data Sheet
Solutions
        Trapezoidal SF Insulated Roof Panel
        KS1000 RW SF
  KS1000 RW SF                                                     Product
  Trapezoidal SF                                                   Data Sheet
Applications
KS1000 RW SF is a secret-fix, trapezoidal profiled
insulated roof panel which can be used for building
applications with roof pitches of 3° or more after
deflection.
Available Lengths
 Standard Lengths         1.8 – 11.8m
                          Not possible due to
 Longer lengths           shipping container
                          restrictions
 Shorter Lengths
                          Below 1.8m
 (non-standard)
                                                                              Profile example with one cap cover
                                                                             Profile example with three cap covers
The number of cover caps per panel width will depend on the purlin centres
 Purlin Centres                 No. of Cover Caps
 Less than 1500                           1
 1500 - 2000                              2
 Greater than 2000                        3
Dimensions, Weight & Thermal Performance
 Core Thickness (mm)                40          50   60     70      80       100     115      120      137     150
 Overall Thickness (mm)             71          81   91     101     111      131     146      151      168     181
 U-value (W/m²K)                   0.52       0.41   0.34   0.29    0.26     0.21    0.18    0.17     0.15     0.14
 R-value (m² K/W)                  1.92       2.44   2.94   3.45    3.85     4.76    5.55    5.88     6.67     7.14
 Weight kg/m² 0.5 / 0.4 Steel       9.9       10.3   10.7   11.0    11.5     12.3    12.8    13.1     13.7     14.2
The U-values and R-values have been calculated using the method required by the appropriate National Building
Regulations
                                                            2
    KS1000 RW SF                                                  Product
    Trapezoidal SF                                                Data Sheet
 Insulation Core                                                 Materials
 The KS1000 RW SF insulated roof panel is                        Substrate
 manufactured with an ECOsafe and FIREsafe
                                                                  Kingspan Spectrum, Kingspan AQUAsafe, and
 polyisocyanurate (PIR) core as standard specification
                                                                   Kingspan CLEANsafe: Material S220GD+ZA hot-dip
 Fire                                                              zinc/aluminium galfan coated steel to BS EN 10346:
                                                                   2009.
 The external and internal faces of the panel to be               CLEANsafe 15: Material Hot dip zinc coated to BS EN
 Class 0 in accordance with the Building Regulations               10346: 2009,
 when tested to BS 476: Part 6: 2009 and Part 7: 1997.             Stainless Steel: Austenitic Grade 304 stainless steel to
 The panel is rated SAA when tested to BS 476: Part 3:             BS EN 10088: Part 2: 2005
 2004 (BS = British Standard).                                    Standard external sheet thickness 0.5mm, standard
 Environmental                                                     internal sheet thickness 0.4mm
                                                                 Coatings – External Weather Sheet
 This ECOsafe system may achieve a Green Guide A+
 rating and is subject to project specific assessments.           Kingspan Spectrum: Consists of a coated semi-gloss
                                                                   finish with slight granular effect.
 Air Leakage
                                                                 Coatings – Internal Liner Sheet
                           3         2
 An air leakage rate of 3m /hr/m at 50Pa or less can
                                                                  CLEANsafe 15: The coating has been developed for
 be achieved when using Kingspan insulated roof and
                                                                   use as the internal lining of insulated panels. Standard
 wall panels.
                                                                   colour is “bright white” with an easily cleaned surface.
 Acoustic                                                         Kingspan AQUAsafe: The coating has been developed
                                                                   for use as the internal lining of insulated panels to suit
 Sound Reduction Index (SRI)                                       high humidity internal environments (class 5 as defined
                                                                   by the Building Regulations).
  Hz*    63    125   250       500       1K   2K   4K   8K
                                                                  Kingspan CLEANsafe 120: The coating has been
  SRI
         20    18    20        24        20   29   39   47         developed for use as the internal lining of insulated
  (dB)
                                                                   panels where a high level of cleanliness and hygiene is
 * Frequency                                                       required, and the panels are to be cleaned down on a
                                                                   regular basis.
 The KS1000 RW SF insulated roof panel has a single
                                                                  Stainless Steel: The stainless steel liner has been
 figure weighted sound reduction Rw = 25dB.
                                                                   developed for use as the internal lining of insulated
                                                                   panels in buildings with a very aggressive/corrosive
Biological                                                         internal environment.
Kingspan panels are normally immune to attack from
mould, fungi, mildew and vermin. No urea formaldehyde
                                                                  Panel End Cut Back
is used in the construction, and the panels are not                 Standard Cut Back Eaves              75mm
considered deleterious.
                                                                    Standard Cut Back Endlap             150mm
                                                                    Minimum Cut Back                     20mm
                                                                    Maximum Cut Back                     300mm
                                                                  Product Tolerance
                                                                    Cut to Length                        -0.05% +0.1%
                                                                    Liner Sheet Length                   -0.1% +0.1%
                                                                    Cover Width                          -0mm +3mm
                                                                    Thickness                            -2mm +2mm
                                                             3
  KS1000 RW SF                                                  Product
  Trapezoidal SF                                                Data Sheet
 End Square                          -3mm +3mm                 The table below shows the number of panels per pack,
                                                               according to depth.
Handing
                                                                KS1000 RW SF Core            No of panels per
The KS1000 RW SF insulated roof panel can be                    Thickness (mm)                     pack
manufactured in both left to right handed (LH) and right                 40mm                       17
to left handed (RH).                                                     50mm                       15
Cover Caps                                                               60mm                       13
                                                                         70mm                       11
 Material               0.5mm, to suit weather sheet
                                                                         80mm                       11
 Maximum Length         8m
                                                                        100mm                       9
Note: Only available in plain ended, when being lapped                  115mm                       6
these will need to be notched on-site.                                  120mm                       6
                                                                        137mm                       6
Quality & Durability
                                                                        150mm                       6
The KS1000 RW SF insulated roof panel is
manufactured from the highest quality materials, using
state of the art production equipment to rigorous              Packs cannot exceed 2000kg. A container can hold
quality control standards, complying with BS EN ISO            approximately 4 packs in cross section (width and
9001 standard, ensuring long term reliability and              height). Then to see how many panels can be packed in
service life.                                                  total in a container, take the internal length of the
                                                               container (11.8m max) and divide this by the desired
The panel is also being manufactured under                     panel length, then multiply this result by the number of
Environmental Management System Certification BS               packs.
EN ISO 14001. Compliant to BS OHSAS 18001                      Eg: 1.4m long, 60mm thick KS1000 RW SF panels = 13
Occupational Health and Safety.                                (panels per pack) x 4 (packs)= 52. Then 11.8m
                                                               (container length) /1.4m (panel length) = 8 pack lengths.
Guarantee
                                                               In fact this needs to be 7 packs in length to allow for
Kingspan’s guarantee covers the structural and                 packaging. Therefore 52 x 7 = 364 panels in total in the
thermal performance for a period of up to 15 years and         container.
Kingspan Coating Guarantee for a period of up to 15
years (subject to project specific information).               Delivery
                                                               Off-loading is the responsibility of the client.
Shipping & Packing
KS1000 RW SF insulated roof panels are stacked                 Site Installation Procedure
weather sheet to weather sheet (to minimise pack               Site assembly instructions are available from Kingspan
height). The top, bottom, sides and ends are protected         Technical Services.
with foam and timber packing and the entire pack is
wrapped in plastic.                                            Associated Products
This packaging needs to be accounted for when                  The following products are compatible with the KS1000
calculating the number of panels per container – see           RW SF
below.                                                                 Kingspan Day-Lite Trapezoidal
                                                                       Kingspan Day-Lite Upstand
Kingspan export its range of Insulated panels and
                                                                       Kingspan Safety Systems: Safepro 2,
systems worldwide and the standard method of
                                                                        Safetraxx, Saferidge, Safeside
shipment is by Standard shipping containers. The
standard container preferred by Kingspan is the closed
top 12 metre units. All our shipping information and
guidelines are based on this container size
                                                           4
     KS1000 RW SF                                                                   Product
     Trapezoidal SF                                                                 Data Sheet
  Structural Tables
  Unfactored load/span table (use unfactored calculated design wind load values).
Outer Sheet 0.5mm (Steel), Inner Sheet 0.4mm (Steel)
  Single Span Condition
                                                                                    Uniformly distributed loads kN/m²
    Panel Thickness (mm)     Load Types                                                    Span L in metres
                                                  1.6           1.8           2.0            2.2            2.4         2.6         2.8         3.0
                             Downwards           3.25          2.28          1.80           1.31           1.04           -          -            -
             40
                             Suction             3.80          3.20          2.82           2.21           1.86           -          -            -
                             Downwards           3.85          2.77          2.22           1.67           1.35         1.03       0.84           -
             50
                             Suction             4.49          3.85          3.34           2.78           2.36         1.94       1.68           -
                             Downwards           4.41          3.25          2.64           2.03           1.67         1.30       1.07         0.84
             60
                             Suction             5.15          4.48          3.87           3.25           2.77         2.28       1.99         1.70
                             Downwards           4.92          3.68          3.02           2.35           1.95         1.54       1.28         1.01
             70
                             Suction             5.81          5.11          4.40           3.68           3.14         2.59       2.26         1.93
                             Downwards           5.42          4.12          3.40           2.68           2.24         1.80       1.51         1.22
             80
                             Suction             6.44          5.72          4.92           4.12           3.51         2.90       2.53         2.16
                             Downwards           6.32          4.90          4.10           3.30           2.80         2.29       1.95         1.61
             100
                             Suction             7.60          6.85          5.94           5.03           4.29         3.55       3.10         2.65
                             Downwards           6.32          4.90          4.10           3.30           2.80         2.29       1.95         1.61
             115
                             Suction             7.60          6.85          5.94           5.03           4.29         3.55       3.10         2.65
                             Downwards           7.05          5.74          7.74           3.96           3.34         2.83       2.40         2.05
             120
                             Suction             8.71          7.73          6.76           6.01           5.02         4.25       3.65         3.17
                             Downwards           10.27         8.47          7.08           5.98           5.09         4.36       3.75         3.24
             137
                             Suction             12.70         10.75         8.61           7.06           5.90         5.01       4.31         3.75
                             Downwards           10.27         8.47          7.08           5.98           5.09         4.36       3.75         3.24
             150
                             Suction             12.70         10.75         8.61           7.06           5.90         5.01       4.31         3.75
    Double Span Condition
                                                                                    Uniformly distributed loads kN/m²
    Panel Thickness (mm)     Load Types                                                    Span L in metres
                                                  1.6           1.8           2.0            2.2            2.4         2.6         2.8         3.0
                             Downwards            2.96          2.33         1.99           1.65           1.44         1.23       1.10         0.96
             40
                             Suction              3.11          2.50         2.18           1.85           1.66         1.46       1.33         1.19
                             Downwards            3.16          2.50         2.15           1.79           1.57         1.35       1.20         1.05
             50
                             Suction              3.34          2.70         2.36           2.01           1.80         1.59       1.46         1.32
                             Downwards            3.34          2.66         2.29           1.91           1.68         1.45       1.30         1.14
             60
                             Suction              3.54          2.88         2.52           2.16           1.94         1.72       1.57         1.42
                             Downwards            3.49          2.79         2.40           2.01           1.77         1.53       1.36         1.20
             70
                             Suction              3.74          3.06         2.69           2.31           2.08         1.85       1.70         1.54
                             Downwards            3.65          2.92         2.52           2.12           1.87         1.61       1.44         1.27
             80
                             Suction              3.92          3.22         2.83           2.44           2.20         1.96       1.80         1.64
                             Downwards            3.92          3.16         2.73           2.30           2.03         1.76       1.58         1.39
             100
                             Suction              4.23          3.50         3.09           2.68           2.42         2.16       1.99         1.81
                             Downwards            3.92          3.16         2.73           2.30           2.03         1.76       1.58         1.39
             115
                             Suction              4.23          3.50         3.09           2.68           2.42         2.16       1.99         1.81
                             Downwards            4.35          3.64         3.09           2.67           2.33         2.05       1.82         1.63
             120
                             Suction              4.69          4.00         3.47           3.06           2.74         2.47       2.25         2.07
                             Downwards            5.00          4.20         3.59           3.11           2.72         2.41       2.15         1.93
             137
                             Suction              5.37          4.60         4.00           3.54           3.17         2.86       2.61         2.40
                             Downwards            5.00          4.20         3.59           3.11           2.72         2.41       2.15         1.93
             150
                             Suction              5.37          4.60         4.00           3.54           3.17         2.86       2.61         2.40
Notes:
  1. Values have been calculated using the method described in BS EN 14509: 2013, for medium and light coloured panels.
  2. Deflection limit for: downward loading is L/200 and suction loading is L/150.
  3. The actual wind suction load resisted by the panel is dependent on the number of fasteners used and the purlin thickness as well as the fastener
     material.
  4. The fastener calculation should be carried out in accordance with the appropriate standards. For further advice please contact Kingspan Technical
     Services.
  5. The allowable steelwork tolerance between bearing planes of adjacent supports is +/- 5mm.
  6. Load span tables for the panel specifications not shown are available from Kingspan Technical Services.
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  KS1000 SF                                                          Product
  Trapezoidal Secret-Fix                                             Data
Kingspan Insulated Panels PTY Ltd
PO Box 123, Westville, 3610, South Africa
t: +27 (0) 31 7019215 www.kingspanpanels.co.za
email : info@kingspanpanels.co.za
Kingspan Insulated Panels Manufacturing LLC
Dubai Investments Park, Jebel Ali Dubai U.A.E, P.O. Box: 60493
t +971 (0) 4 -8854 232 www.kingspanpanels.ae
email : info@kingspanpanels.ae