Chapter 3 Shodhganga
Chapter 3 Shodhganga
The significance of the handloom sector in India lies in the fact that it is a
The State of Andhra Pradesh, following Tamil Nadu, has the second largest
concentration of handlooms in the country. There are estimated to be around
1,71,660 handloom weaving families and 2,13,404 working handlooms in the
State. Handloom industry in the State is characterized by variation and
differentiation reflecting the social and cultural diversity and complexity in the
State. This can be seen in the use of yarn type and count, and type of loom, the
product specificity and the specific markets for which they are produced, etc.
While the cotton weaving is the dominant practice, we also find silk and wool
weaving in certain centres. The product range is amazingly varied in terms of
design and colour, quality and quantity, demand and price, brand name and
clientele. The variation could be captured from the fact that while at the lower
end coarse lungis, dhotis and sarees in low counts are produced by a majority of
56
weavers in a large number of handloom centers, at the higher end could be seen
expensive handloom center- specific silk and cotton brands with their unique
designs and exclusive clientele; in between we have a wide range of moderately
priced cotton and silk varieties that cater to the middle class clientele. The
proportion of export varieties in this is not insignificant1.
H I S T O R Y OF H A N D L O O M
Handloom has been around since the first men and women threw lines
yarns over a tree branch and started braiding. Fabrics and spinning tools have
been found among the earliest relics of human habitation. India is one place
where handloom has been a continuous art form. While exact dates are hard to
pinpoint, there has been evidence of cotton weaving in India since 3000 B.C.
Silk weaving started in China around 1000 B.C. and spread across the Indian
subcontinent.
The first color - Indigo - is commonly considered the first colored dye.
This dark blue was the predominant color in the funeral wardrobe of
Tutenkhamen and the only color found in linen fragments of ancient Israel and
Palestine. Even the Bible speaks of "blue clothes" traded by the merchants of
Sheba2.
4th Century: The major textile trade, the "silk route" had begun and
Indigo and handloom silks and cottons were highly priced commodities.
1602: Two small ships of the recently founded English East India
Company sailed into modern-day Indonesia. They establish their first trading
post on Java and started to dominate trade between Britain and Asia for the
next 300 years.
57
Around 1700, the industrial revolution effectively wiped out the
by Manmohan Singh.
2005: Due to WTO rules, subsidies for handloom weavers are cut or
severely curtailed.
Indigo Handloom tracks news about the handloom cottage industry and Row it
initiatives4.
stated by some noted historians that the Muslin' of Dacca, of earstwhile East
58
Bengal, created a sensation in the Western world for its qualitative superiority.
It is stated that these sarees created law and order problems in Paris, when teen
The history of handloom industry dates back to the Epic Ages. The Gos-
samer silk of Varanasi, fine Muslin of Dacca and Potala of Borada have been
famous for ages. Export of Handloom cloth dates back to the time of Gautam
handloom products shared the major part of the trade revenues creating a huge
who lamented that a river of gold was flowing from the Roman Empire to
India.
59
Figure 3.1
60
ORGANISATIONAL STRUCTURE
the handloom industry can be divided into the following sectors: i) independent
i. Independent weavers
Independent weavers are those who produce cloth on their own, that is, they
own the instruments of production, purchase raw materials from market and
produce fabric with family labour and sell the products in the local market or to
traders. The stiff competition from the power looms and the rising prices of cotton
hank yarn and dyes has been quite drastic on these weavers.
mechanism for protecting the weavers from the dominant master-weavers and
traders and recorded notable success in their objective have seen a decline
operatives away from their intended purpose, then the increasing political and
materials and the delays in the payment of wages, forced the average weaver to
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co-operatives, which once had successful record, have been rendered non-
subsidies and marketing facilities extended by the government and the state
apex handloom co-operative body, have not only robbed the genuine
co-operatives of their due share but also contributed to the credibility crisis of
powerlooms and women weavers to beedi making. In the urban areas where
weavers taking up job of shop assistants and also shifting to construction work,
traders. Here two kinds of production practices exist: i) put-out system and
ii) kharkhana system. In the put-out system, the weaver works at his home on
his own loom using the raw materials supplied by the master-weaver for a piece
rate wage. The entire family of the weaver is involved in the production
process - with the adult members engaged in weaving and the aged and
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In the kharkhana or shed-worker system, the weavers work on the looms
provided by the master weavers' under one roof. This system is prevalent in the
The present state of the handloom sector has to be seen in the overall
economy and life in the countryside is the green revolution. The fastening of
following the green revolution, has had a drastic impact on the rural farming,
patterns and social life. It is no exaggeration to say that it is only the handloom
industry both internally and spatially. A visible and unfortunate aspect of this
Within this broad context, the handloom sector could be seen witnessing
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production and marketing, albeit with regional and local specificities. Equally
significant are the changes that have occurred in the social life of the weaver
Policy Shift
The 1985 textile policy made a decisive shift in the policy regime in
terms of perception, perspective and priorities. The earlier policy framework
viewing the textile industry in terms of its employment potential accorded
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policy priority to handlooms vis-a-vis the other two sectors (i.e. powerlooms
and mills). The 1985 policy emphasizing productivity as the prime objective
aimed at visualising an entirely different textile scenario.
In pursuit of this, the 1985 policy made a perspectival shift in its policy
focus on the textile industry from a sectoral view (the three sectors being the
being spinning, weaving and product process). Thus the sectoral orientation is
said to have led to the "structural rigidities" in the textile industry. Contrarily,
65
The 1985 policy, in spite of the shift, promised support to the
sector and the Hank Yarn Obligation are two important steps in this direction.
The former challenged by the powerful powerloom and mill owner lobbies
remained sub-judice for eight years. During this period, the aggressive
constituted to review the 1985 policy, emphasized the urgency in the creation
reduced the number of the reserved items to eleven. The fate of this act clearly
illustrated how whatever limited legal safeguards the handloom weavers are
The Hank Yarn Obligation Order requires the spinning mills to process
handlooms. This order was more often violated than adhered to. Making use of
various exemptions, the mills actually tried to avoid the target. Thus a World
Bank report noted, "the actual deliveries of hank yarn generally averaged about
25 percent of total yarn output during the last decades". The obligation,
instead, has been transferred to the public sector - NTC and State government -
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Economic Reforms
liberalization of the textile industry initiated by the 1985 policy. One of the
important aspects of this, which had immediate impact on the handlooms, was
the liberalization of the export of yarn and dyes. The trade liberalisation led to
a sudden increase in the exports of yarn (and cotton); in this the proportion of
hank yarn, especially in the counts of 20s and 40s used by a large proportion of
The rise in the prices of inputs, i.e., yarn and dyes, is crucial to the
handloom crisis. The violation of the Hank Yarn Obligation by the spinning
mills, the crisis and closure of the cooperative spinning mills, trade
liberalization encouraging exports of yarn and dyes have compounded the
problems of the weavers by paving the way for an acute yarn crisis.
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the hank yarn target under the MGPS was 10 million kgs and that under the
HYPSS was 20 million kgs (with a subsidy of rupees 15 per kg). These
schemes were meant for the weavers in the cooperative sector, when in fact a
majority of the weavers are in the master weaver segment. Further the yarn
supply was grossly out of tune with the diversity that characterizes the
handloom industry in terms of the count, quality and requirement.
The 2000 textile policy, it is stated, has become imperative to meet the
challenges and requirements of the changed environment consequent upon the
liberalization of the Indian economy and the new trade regime being initiated
by the World Trade Organisation (WTO). Thus it would be instructive to
examine the possible implications of this policy to the handlooms.
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producers of "medium priced fabrics and made up articles from not-so-fine
counts of yarn" and in the third tier are included those producing "plains and
low cost textile items"16.
of the committee that is to shift the weavers of the third tier to other tiers of
handloom and powerloom sectors and other occupations. For the 'least painful
conversion' the first tier of powerloom and handloom sectors arc identified as
necessary training.
In such a competitive context, it felt that there was no place for protections and
Act and Hank Yarn Obligation, the two crucial legal measures, though
reforms has been on orienting the handloom sector to die globalisation process
as a principal strategy for its survival. What is in the process lost sight of is the
strength of the handloom sector, which lies in the acceptance of and demand
for its products in the local market. Needless to say, the specificity and
69
production are historically evolved and are owned and imparted communally.
handloom production but in fact would prove to be suicidal for the handloom
weavers. What is in store for the millions of the already impoverished weavers
evolve alternative strategy to strengthen the sector and secure livelihood to the
Firstly, it must be recognized that the strength of the handlooms is the local
society and market. This relationship has experienced serious strains and
this, conscious civil society initiative and efforts arc required in addition to the
state support.
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Indian hand woven fabrics have been known since time immemorial.
Poets of the Mughal durbar likened our muslins to baft hawa (woven air),
aberawan (running water) and shabnam (morning dew). A tale runs that
Emperor Aurangzeb had a fit of rage when he one day saw his daughter
princess explained that she had not one but seven jamahs (dresses) on her body.
HISTORICAL EVIDENCE
to most parts of the civilized world, few actual fabrics of the early dyed or
printed cottons have survived. This, it is explained is due to a hot, moist climate
and the existence of the monsoons in India. It is not surprising therefore, that
Egypt which has an exceptionally dry climate would provide evidence which
India lacks. The earliest Indian fragment of cloth (before the Christian era) with
a hansa (swan) design was excavated from a site near Cairo where the hot dry
valley civilization). Indian floral prints, dating back to the 18th century A.D
were discovered by Sir Aurei Stein in the icy waters of Central Asia. The
evidence shows that of all the arts and crafts of India, traditional handloom
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HANDLOOMS, THE LARGEST COTTAGE INDUSTRY
cottage industry of the country. Millions of looms across the country are
engaged in weaving cotton, silk and other natural fibers. There is hardly a
village where weavers do not exist, each weaving out the traditional beauty of
In the world of handlooms, there are Madras checks from Tamil Nadu,
ikats from Andhra and Orissa, tie and dye from Gujarat and Rajasthan, brocades
from Banaras, jacquards form Uttar Pradesh. Daccai from West Bengal, and
phulkari from Punjab. Yet, despite this regional distinction there has been a
great deal of technical and stylistic exchange.
The famed Coimbatore saris have developed while imitating the Chanderi
pattern of Madhya Pradesh. Daccai saris are now woven in Bengal, no Dhaka.
The Surat tanchoi based on a technique of satin weaving with the extra weft
floats that are absorbed in the fabric itself has been reproduced in Varanasi.
Besides its own traditional weaves, there is hardly any style of weaving that
Varanasi cannot reproduce. The Baluchar technique of plain woven fabric
brocaded with untwisted silk thread, which began in Murshidabad district of
West Bengal, has taken root in Varanasi. Their craftsmen have also borrowed
the jamdani technique21.
Woolen weaves are no less subtle. The Kashmiri weaver is known the
world over for his Pashmina and Shahtoosh shawis. The shawls are
unbelievably light and warm.
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The states of Kashmir and Karnataka are known for their mulberry silk.
India is the only country in the world producing all four commercially known
silks - mulberry, tasser (tussore), eri and muga. Now gaining popularity in the
U.S.A. and Europe tasser is found in the remote forests of Bihar, Madhya
Pradesh, Orissa West Bengal, Andhra Pradesh and Uttar Pradesh. Another kind
of raw silk is eri. Eri is soft, dull and has wool like finish.
Assam is the home of eri and muga silk. Muga is durable and its natural
tones of golden yellow and rare sheen becomes more lustrous with every wash.
The designs used in Assam, Tripura and Manipur are mostly stylized symbols,
cross borders and the galaxy of stars. Assamese weavers produce beautiful
designs on the borders of their mekhfa, chaddar, riha (traditional garments used
by the women) and gamosa (towel). It is customary in Assamese society for a
young woman to weave a silk bihuan (cloth draped over the chest) for her
beloved as a token of love on Bohag Bihu (new year's eve).
From Andhra Pradesh, Orissa and Gujarat come the ikats. The ikat
technique in India is commonly known as patola in Gujarat, bandha in Orissa,
pagdu bandhu, buddavasi and chitki in Andhra Pradesh. In the ikat tie and dye
process, the designs in various colors are formed on the fabric either by the warp
threads or the weft threads or by both. The threads forming the design are tied
and dyed separately to bring in the desired color and the simple interlacement of
the threads produces, the most intricate designs, that appear only in the finished
weaving. The Orissa ikat is a much older tradition that Andhra Pradesh or
Gujarat, and their more popular motifs as such are a stylized fish and the
rudraksh bead. Here the color is built up thread by thread. In fact, Orissa ikat is
known now as yarn tie and dye. In Andhra Pradesh, they bunch some threads
together and tie and dye and they also have total freedom of design22.
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Some say that ikat was an innovative technique, first created in India,
which wast later carried to Indonesia, the only other place in the world with a
USING DYES
before weaving were the basic techniques of indigenous dyeing of village cloth.
Shellac was used for reds, iron shavings and vinegar for blacks, turmeric for
yellow and pomegranate finds for green. Before the artificial synthesis of indigo
and alizarin as dye stuffs, blues and reds were traditionally extracted from the
plants indigofera, anil and rubia tintorum (madder-root). These were the main
Even today, the Kalmkari cloth of Andhra Pradesh is printed with local
vegetable dyes. The colors being shades of ochre, deep blue and a soft rose
PRINTING
printed textiles in India. Printing is native to the land, its pigments being obtained
from the flowers, leaves and barks of local trees and it chemicals obtained from
A new technique has been developed in the northern sectors where warp
threads are fined, measured and tied to the loom and then printed. The warp-
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The ideal seasons for block printing are the dry months. Excellence is
achieved only if the block is freshly and perfectly chiseled. The designs are
produced by artists and the designing is kept within the discipline imposed, the
type of yarn, the dyes used and the weaving techniques, by the nakshabandhas
(graph-paper designers).
tapestry and yardage of interesting textures and varying thickness, which have
Muslims were forbidden the use of pure silk, and the half cotton half silk,
fabrics known, as mashru and himru were a response to this taboo. Given the
wide and exciting range of handloom it is not surprising that the rich and
beautiful products of the weavers of India have been called exquisite poetry in
colorful fabrics23.
TAMIL NADU
Tamil Nadu was the 3rd largest industrial state in the country. The gross
output of its industrial sector was Rs.37,986 crores, accounting for 10.3percent
of the national output. Handloom industry Tamil Nadu plays an important role
about 65 lakh people are directly or indirectly employed in the Handloom Sector
as weavers and allied workers. Tamil Nadu has identified 22 locations for
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The average annual production of handloom cloth in the State is about
around 1200 lakh meters. Average annual sales of handloom cloth are Rs.1500
crore, of which, the sales by handloom cooperatives accounts for Rs.700 crore.
The average annual export of handloom doth by Tamil Nadu is Rs.600 crore, of
livelihood to the Lakhs of weavers who depend on this activity'. This requires
interventions. All the above measures will ensure sustenance of the industry.
A provision of Rs.256 crores has been made for this scheme. In order to
continue the scheme for providing free power to handloom and powerloom
provision of Rs.78 crores has been made in this Budget. This initiative would
pension given to handloom weavers above 60 years of age will be doubled from
Rs.200 to Rs.400 per month. The Government will bear the additional
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With a view to increasing the income of weavers, the Government is
With a view to producing adequate quantity of silk yarn necessary for silk
weaving within the state itself, an additional 10,000 acres of land will be brought
A. Basic Inputs
B. Infrastructure Support
C. Design Input
D. Publicity
lakh per institution will be provided for projects involving expenditure towards
handlooms.
Federations with a view to making them viable by enhancing their credit limit /
Working capital, etc. Under this Scheme, a provision of Rs.1190.01 lakh has
weavers and 23,000 powerloom weavers, but also fulfills the clothing needs of
3.28 crore poor people in Tamil Nadu. The Sarees and Dhoties required for the
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Towards implementation of Free Distribution of Sarees and Dhoties
Scheme for Pongal 2007, a provision of Rs.273.00 crore has been made in the
Revised Budget for the year 2010-11.
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In order to encourage export production among primary weavers'
co-operative societies, the Government have been sanctioning a sum of
Rs.50.000/- every year towards the implementation of this scheme. Under this
scheme, Trophies and Certificates to the best exporters including primary
weavers co-operative societies are distributed.
Government is implementing Prize Award Scheme. Every year, the best talented
weavers who have developed new designs are awarded prizes as follows:
is being met out from the Cooperative Research and Development Fund of the
design inputs etc. The maximum assistance for each cluster will be Rs.200.00
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lakh. By way of implementation of this programme, the overall socio-economic
and Kurinjipadi clusters for implementation of this programme and the same has
been approved by the Government of India also. Based on the approvals given,
steps are being taken to implement the Programmes in the above 3 Handloom
(Reservation of Articles for Production) Act, 1985 for implementation by all the
has been formed with a Deputy Director at Head Quarters, Chennai and five
Tamilnadu has played a key role towards achieving the growth of Textile
industry in India. Spinning, Handloom, Powerloom and Garment are the four
economic conditions of the rural poor by providing employment for more than
4.29 lakh weaver households and about 11.64 lakh weavers. In Tamilnadu, 2.11
and the remaining looms are outside the co-operative fold. Out of 1247
societies and the remaining 78 are silk weavers co-operative societies. The
Tamilnadu and Government of India are channalised through the weavers co-
operative societies.
powerloom weavers co-operative societies and suitable action plan has been
exportable products30.
made-ups and other handloom items from the country, a scheme for
1996-97. Under the scheme, the assistance is available for developing exportable
marketing it.
eligible for assistance under this scheme. Private handloom exporters can also be
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The project cost in respect of the agency sponsored by the State
NHDC, ACASH etc. are entitled to 100percent assistance from the Government
Five handloom export zones (HEZs) are being established in Tamil Nadu
as part of initiatives to promote exports in the sector, the state government would
provide infrastructure and land for this, the Centre would provide Rs 60 lakh for
each of the clusters. The HEZs will come tip in Nagercoil, Virudhunagar,
"The HEZs would provide new focus for export of handloom and more
jobs domestically. One new studio to improve designing are being established at
Karur. Next year onwards a separate classification code for handloom, which
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HANDLOOM MARKETS
3. The distant domestic market, largely urban, and which is beyond the
reach of weavers.
4. Export markets.
products. The traders either retail these products through their own outlets or act
getting their supplies from manufacturers and master weavers, while the latter
FINANCIAL ASSISTANCE
public sector undertaking started in the year 1964 with a view to provide
financial Assistance to the weavers outside the cooperative fold. Members of the
corporation will be eligible to obtain loan for working capital purposes. The
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The members of the corporation alone are eligible to obtain loan from the
Corporation. A member can obtain loan to the extent of ten times the amount of
share capital invested by him. A member can also avail loan if he has ten shares
and also deposits a margin money equivalent to ten times the amount of loan. The
cloth. The entire amount of loan will have to be repaid within a period of 18
months in two equal installments . interest should be paid in every quarter. The
To improve the handloom sector, the Government has taken many steps.
like,
2 Steps taken for increasing the sales and to reduce the stock of handloom
goods
Children
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9 Training to weavers for upgradation of skills and improving designs
10 Restructuring of Co-optex
Scheme
India
Thus, the Government has announced many schemes and developed many
policies to develop the sector. The govt., providing adequate financial support
through the institutions to the wavers. Apart from that, the govt. promoting new
handloom export zones in Tamil Nadu. Concerned with Tamil Nadu the weaver
Cloth. is the second important Item for human life and it is provided by the
handloom weaving
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As a small scale industry, it presents a picture of contrasts a highly
efficient master weavers sector and the not so efficient co-operative sector. As a
cottage industry it consists of the petty master weavers and the independent
There is solid evidence that man was practicing the art of weaving in the mid
5th Millennium B.C. and the evidence indicates that at that time he had been practicing
From the above statement we can understand' the oldness of the handloom
The history of weaving goes to 5,400 B.C. At that time the people were using the
stems of plants, twigs and grass for wearing. They interlaced them to form a kind
of fabric to form mats and baskets. In 5,400 B.C. it has been found. . The Egyption
mummies have used fine fabrics for weaving. The tomb of Tuthmosis IV (1417
B.C.) tells us the early production of figured cloths. In 2,700 B.C. the Chinese had
The American Indian, both in North and South America, was already an expert
weaver when the first colonist arrived. Indian weaving often has religious symbolism
and shows a love of nature. Indians valued their cloth highly and wasted none of it by
cutting".
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The above statement tells us the role played by Indians in the history of
weaving. The noted persons and their contribution to weaving industry is as follows:
In 1737 John Kay of Bury Lancashira, invented the flying shuttle which
made it possible for one person to work a wide loom, sitting in front as before
on a narrow loom.
In 1760 Robert Kay invented the drop box loom which facilitated the
use of more than one shuttle and the production of check designs.
culminated the work of other inventors -Bouchier (1725) Falcon (1728) and
Vaucanson (1745).
of yarn so that they cross each other normally at right angles, usually
cloth separate handlooms are there. We can't use one loom for many products.
For example the "Rajkamal" Saree Design can be produced with the help of
"Self-design loom". The Self-design loom is costlier than that of ordinary loom.
"Preparing the loom for weaving is known as dressing the loom". There are so
many steps that follow in logical order which must be completed before the actual
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The first step is preparing the warp. The weaver must calculate number of
warps threads and their length, as well as the total yardage needed to complete the
project. Both the width and the length of the warp must be considered. The width of
the warp corresponds to the width of the finished fabric, plus about 10 percent for
pulling at the selvages.
The length of the selected warp is determined by how long the finished fabric
will be, plus 10 inches at each end for winding and finished and an additional 10 percent
for fabric shrinkage.
In dressing the loom, one end of the warp is attached to the back pron
bar and then rolled into the warp beam; the most tedious (and often frustrating) step in
weaving. When enough warp has been rolled so that it reaches the breast beam,
the warp threads are threaded through the heddles. Finally, the warp is attached to the
front pron bar, and the tension is adjusted.
Since the handloom industry is a rural based cottage industry, the Jabour
content in pre-weaving and weaving operation is perdominent as compared to
mechanical operations. The efforts in machinery development for the
handloom industry have been oriented to improve machine and labour
productivity without sacrificing traditional labour involvement. This is
necessary to sustain the employment generating potential of this industry. The
production technology used in weaving of handloom fabrics is briefly
described as follows31:
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Figure 3.2
92
Bobbin Winding
The winding speed of the formal model is 90 mts/min. and that of the latter
models about 140 mts/min. This equipment is cheap, easily available even in
the remotest centres of handloom weaving, and occupies less space and does
ensure uniform yarn tension and to make clean and well built bobbins. Yarn
Warping
Both vertical and horizontal sectional warping machines are used for
a helper. A beam of 5600 ends and 500 metres length can be prepared in one
Yarn Sizing
Yarn sizing is done by warping yarn of full beam length around two
poles in a street and applying size paste manually. Yarn is dried in natural
environment. The size paste consists of natural adhesives, like wheat flour,
maize starch or potato starch. The weaver's beam is prepared by winding the
equipment.
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Weft Preparation
The procedure adopted for weft winding is to employ the charkha using
the finger tips for tensioning the yarn. This is a low cost operation and is done
Weaving
automatic handlooms. Throw shuttle pit loom is the most primitive loom in
which head shafts are operated by the weavers with his legs and shuttle is
picked through shed by his hands. Frame loom is a modification of a fly shuttle
loom, in which shedding and picking operations have been modified to relieve
For winding, cycle wheel charkha and winding machine have been
pirns. Introduction of drums warping and sectional warping machine has been
measuring and full beam stop motion on these warping machines will further
Varanasi has been working on loom developments for synthetic weaving. They
have succeeded in modifying the pit loom and frame loom for weaving
polyester and its blends. However, further research work is still to be done for
have been recommended for weft winding of filament yarri. These machines
are available in 20 spindle capacity and cost around Rs. 3,000. One machine
occupies space of 6' x 3' and requires a 1 hp motor. The speed of such a
operated charkha is not suitable for preparing filament weft as improper control
of tension, and soiling of weft will result in faulty cloth. Though it is possible
and to increase efficiency of the loom. Pit loom, frame loom and semi-
processes and stages. This section attempts to illustrate the various types of
looms and other raw materials used for weaving as well as the preliminary
In ancient days, there were many types of looms such as free warp loom,
warping loom, box-frame free warp loom, warp weighted loom, vertical-warp
loom, horizontal-warp loom, table loom, card and frame loom, bow loom,
crossed stick loom, mat loom, hole-board loom, stand warp loom., back-strap
loom etc., which were used in different places during different times.
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In India, various types of looms are traditionally in practice. However,
the types of handloom used particularly during the present century, is highly
notable. They can be noted on the nature of cloth produced or the places of
their origin. They are generally named as pit loom, frame loom, Manipuri
loom, Rajasthani loom, Kashmiri loom etc. Very recently, automatic and semi
familiar in India.
Primitive Looms
The term 'Primitive' merely indicates that the structure of these looms
and the process employed in their working, though outmoded, have remained
unchanged for generations. These primitive looms still exist in the Eastern zone
as well as in tribal tracts of Madhya Pradesh, Orissa and Bihar, They are also
used in those parts of the country where some types of druggets, durries,
Pit Looms
Pit looms are the most widely used handlooms in India. These are of two
types. Till the advent of the fly shuttle sky, invented in England during the
even today, the finest varieties of fabrics, known for their beautiful designs and
Frame looms
Frame looms have come into existence due to certain advantages they
have in weaving designed varieties with more than two treadles. These
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are also helpful in weaving fabric requiring mass production. In parts
of West Bengal, Assam and elsewhere in Eastern region, improvised
frame looms are replacing pit looms. These looms are also popular in
many parts of Kerala, Tamil Nadu, Haryana, Delhi and Punjab where
attractive furnishings, bed sheets and made up items are manufactured
on a large scale.
Semi-automatic Looms
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The warp and weft yarn may be obtained either from dyed yarn or from
sector, few master weavers have dye-houses within their own establishment.
The independent master weavers make dyeing process from the local dye-
societies have their own dye-houses. Most of the co-operative societies make
dye-houses.
Dye houses are run by different classes of people who specialize in it.
The cost and the process of dyeing are based on the weight of yarn and dye &
quantity of colour powder depends upon the types of colour, shade and effect
on yarn. There are two types of dyeing-direct colour dyeing and fast mixing
colour dyeing. Dark shade needs high percentage of colour and light shade
The third stage covers loosening, twisting, rewinding and warping of the
yarn. Loosening and twisting are based on the counts of yarn; rewinding of
yarn is done on reels and hands. Rewinding is done in the case of weft yarn or
breadth wise yarn. This is done with the help of charka wheels by women and
children workers. Wages are paid on piece rate basis and the rate of wage
varies according to counts and weight of yarn. After rewinding, the yarn has to
be warped. The warp yarn is usually wrapped on round wooden frame. The
processes of loosening, twisting, rewinding and warping are usually done by
the family members of the co-operative weavers in the co-operative sector and
by job workers in the non-co-operative sector.
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Dressing and sizing are usually done at the time of dyeing and repeated
after warping. Before sizing, it is to be noted that in the case of fine varieties,
the warp yarn is. dropped into a solution made up of boiled rice gruel and
coconut oil and is squeezed and stretched. Then, the warp is given a dressing
by stretching it in the open street. For this purpose, cross-wise bamboo rods are
used. Dust and dirt are removed from the threads and finally the broken ends of
the threads are joined. After these processes, the warp is removed from one end
of the bamboo and is wound on a hank till it reaches the other end. Now, the
The above said processes of dressing and sizing are practiced in open
space only to the fine varieties of sarees but in the case of coarse varieties these
processes are completed within the factory itself by job workers. The usual
charges for these works are based on the various counts of yarn and the length
of the warp. In the case of sarees, the warp length will be 50 metres and in the
Piecing refers to the joining of the thread ends of the old warp with the
thread ends of the new warp. Each loom contains at least one set of reed and
one set of healds. The numbers of reeds and healds depends upon the thickness
of the cloth. The thinner thread needs more reeds and healds and vice versa.
There are two sizes of reeds, one is 60" width (for dhoty and saree) and the
other is 36"width (for towel and shirting cloth). The new warp which joins with
the old warp by means of piecing is again stretched in the street in the case of
the fine varieties. The wage rates for this work is usually fixed based on the
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After piecing, warp yarn is divided by many segments and is fixed into
the loom. One end of it is fixed to the cloth beam and the other end to warp
beam. The distance of the cloth beam and warp beam may depend upon the
length of the cloth weaving. For a normal six-yards saree, the warp has a
distance of 12 feet and for towels, dhoties etc., the distance will be 6 to 8 feet
The ordinary check and straight line designs are prepared by the
segments of warp and weft yarn. In the case of flowers and curve designs, the
handloom designers used jacquard punch card methods. The jacquard box
includes design cards with hooks. The number of hooks differ from cloth
design to design. Turkish towels, half and full jacquard towels of the coarse
varieties and putta border and petni designs on pure and art silk sarees of fine
varieties are usually woven by the jacquard looms. Wage will normally be
more for these complex nature of weaving. The weavers are usually getting
wage for their work on the basis of the variety and length of the cloth.
However, one can obviously notice the existing variation among the other
factors of production viz. capital, fixed and variable costs, wage structure,
functions.
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The handloom industry, which is an important segment of textile
industry has a very long history spanning over several centuries. Today, in
India hand-loom industry holds a prime place for three obvious reasons viz.,
There are many advocates among the Indian population, who support
the cause of handlooms for various reasons including ideology, philosophy,
sheer love for handloom products, economic arguments, etc. Irrespective of the
policies, projects and aspirations arising out of various quarters, hand-loom
sector is undergoing changes which are impacting on the livelihoods of the
handloom weavers. Some of the factors are internal and some are external
related to the growth of modem textile sector.
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Handloom method of cloth production is also environment friendly and
Market for handloom products is still large and wide. There is good
who would support handloom products for every reason they can hold onto.
handloom centers are well known tourist spots, drawing visitors from far places
of India and foreign countries as well. Thus part of the tourism industry's
Handloom sector has umbilical linkage with cotton farmers and rural
non-agricultural seasons.
capacities is beyond the realm and reach of any modern training and
profession.
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Handloom sector is part of the culture and ethos of India and its glorious
nationhood. It has a principal role in public opium formation during the inde-
and export earnings. Thus it has some influence over the foreign exchange
prevalent system is the wage weavers. Presently, most of these wage weavers
work at home. Their work ranges from pre-loom processing to mere wearing,
at different places. In any case, wages are decided as per the wearing and the
skill involved in such wearing. Independent weavers are rarely seen. This is
primarily because of the access and availability of raw materials and produc-
tion investment.
lingering for the past several years, some even for the past hundred years.
There has been no coordinated application to address these issues. They are
likely to continue for the next ten years, with implications on production and
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1. Raw Material Supply
Access to raw material such as yarn, dyes and stuffs has been a real
problem. With increasing cotton and cotton yearn exports, yarn prices are
steadily increasing. The availability of hank yarn the basic material from which
modern spinning mills, who see more profit in large volume cane yarn.
Secondly, since hand yarn is tax free and has subsidies, enormous
amounts are diverted to the powerloom and mill sectors. As a result, there is a
perennial shortage of yarn for the weavers. Despite a few schemes, hank yarn
access issue has not been resolved. Colours are expensive, and presently there
Handloom primarily uses natural fibers such as cotton, silk and jute.
Prices of these fibers have been increasing during production and processing.
costly agricultural inputs such as pesticides and fertilizers. Secondly, while the
fiber production most often happen in the vicinity of the weavers, their
processing is done in distant areas and as such the prices to the weaver are
higher, with the central government new encouraging primary fiber and yarn
exports, hand-loom weavers would be on the last priority for yarn suppliers.
master weavers, entrepreneurs and money lenders. The costs of such private in-
vestment have been very high, though the transaction costs are low. In recent
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years, the investment profile In hand-loom sector has also been changing.
Traditional investors known as master weavers - who had been investing for
become reluctant to invest in new designs. There is also trend of diverting the
been developed such as godowns, credit facilities (banks in the vicinity), roads,
While there are suggestions that handloom sector should increase its
design in response to changes in the market, the bottlenecks are many. The lack
of change is not due to the weaver not being amenable to change, as is bandied.
incentive to weavers for effecting the change. This apart, government has been
interested lest they end up with the risk and those who copy the benefits.
impossible.
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4. Co-operative System
5. Women
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PROSPECTS OF HANDLOOM INDUSTRY
resisted. Rapid adjustment does not easily occur. The other sub-textile sectors
in comparison are more recent although not necessarily less resistant to change.
The main drivers of change in the handloom sector, for better or worse, would
be the following:
and the products are pre-dominantly sarees, dhotis and other traditional fabrics.
While there is still a huge market for these products, the competition in these
and the changing life styles would necessitate the handloom sector to change
its products and broaden its consumer profile from particular segments to
almost all segments. The ability of the handloom clusters to change has to be
for young and old, men and women, class and the mass, high cost to the
cheapest, intricate design to plain fabric and low production investment to high
last fifteen years has been very encouraging. Government has to encourage any
positive change in the sector, which sustains the character and employment of
handloom production.
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2. Skills, Training and Lifelong Learning
Handloom skills have been passed down the generations through the
engagement of the family. Sharing of skills, knowledge and design has been the
handloom weavers is rare, modern markets and competition is forcing the trend
through effective research into the strengths and needs of the sector. Most
graduates of their institutions are employed in powerloom and mill sector, than
training and lifelong learning depend on the ability of the handloom sector to
3. Markets
to domestic markets. The large domestic market and rapidly rising domestic in-
comes therefore open important market opportunities for the textile industry.
But there is uneven competition, with mill and powerloom sector getting
India, and has been the only sector which has successfully presented cheaper
textile imports coming into India. Handloom sector has been catering fully to
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the domestic needs and also value added exports in the international markets. It
is time that the government of India recognized the strengths of its own textile
the international markets only through the growth and vibrancy of handloom
production.
4. Globalization
For the first time after almost four decades, with the elimination of
important quotas on 1st June 2005 pursuant to WTO rules, Indian textile and
clothing sector will be subject to the same trade and important rules as any
the challenges and at the same time the government has to establish favourable
basis of equity.
clothing trade agreements on the handloom sector. There is need to educate the
handloom weavers on what these provisions are, and how the application of the
In any case, It is obvious that interests of the handloom sector have not
been integrate into the national trade negotiating positions. Infact, none is
handlooms. This becomes much more difficult when the government want to
internationally keep out the handloom sector, as part of restructuring the Indian
thinking is market competition is the best, and all subsidies are wrong. In the
case of handloom sector, policy benefits offered on paper are being withdrawn,
while tax reliefs and subsidies are being offered to the powerloom and mill
There is a future for handloom sector in India beyond 2015 for different
reasons. However, the living and working conditions for handloom weavers is
likely to decline, unless there are specific interventions. The strength of the
handloom sector is its large and skilled labour. This is also the strength of the
Indian textile sector. One needs to enhance this strength and address factors
and encourage policies which sustain this employment, and cant work to its
detriment. Despite adverse conditions due to larger support from the consumers
and being a livelihood option for millions of weavers, handloom sector has
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been surviving, and has the potential to be so. Government has to ensure a level
playing field' for this sector towards healthy competition among the different
112
But, the advent of liberalization during 1980s and its acceleration since
1991 coupled with major changes in the global trade arena like WTO
the handloom sector and worsened the plight of the weavers. Specifically
relative strength and inherent ability of the different sectors of textile industry.
hitherto enjoyed by the industry with regards to growth was estimated at 11.7
percent per annum and over five lakh unauthorized power looms were
facing an aggressive and unbridled competition from the much superior power
looms.
1991 came as a major blow to the handloom sector. In order to augment foreign
yarn and cotton, with adverse implication for the domestic availability and the
prices of cotton yarn and this resulted in the steep and unprecedented rise in the
prices of yarn and cotton. No sooner than this policy was announced, the yarn
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export increased from 94.68 million kilograms in 1990-91 to 110.99 million
kilo grams in 1991-92 of which 86.8 percent was low count hank yarn
scarcity for yarn in the domestic market, there has been no let up in the export
periods.
1985 (implemented duly in 1993 due to litigation) and shortened the list by half
incentives such as excise duty exemption for handlooms at the fabric stage and
duty exemption for hank yarn on the advice of the Expert Committee on
Textile Policy headed by S.R. Sathyarn. The Committee also recommended the
policy with the objective of readying the textile industries to cope up with the
competition in the international market. To achieve this target, the policy seeks
to dereserve the garment-making from the labour intensive small scale sector
and throws it open to the capital and technology-intensive national and global
investors. But the policy hardly makes any mention about the future of
traditional handloom weavers. The policy is also silent on the ways and means
weavers.
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The successive policies have precipitated the problems of handloom
sector and left the industry in tatters. For instance, on one hand, the persistence
of high and rising price level of cotton yarn and the unbridled competition from
power-looms and mills have pushed the handloom sector to the wall and on the
other hand, in the absence of timely and adequate support from the
Government, the handlooms were forced to squeeze the wage levels as; part of
a strategy of economic survival. But even here the handlooms do not have
much room for tactical decision as the wage levels were already below the
subsistence levels.
This study shows that the handloom industry is in dire-straits and needs
the immediate attention of the Government. In fact it is the time for the
Government to act decisively, at once, to save the\ lives and the future of lakhs
of people for whom weaving is the only source of livelihood. The Government
supports to the handloom sector needs to be regarded as a social security net
provided to "an economically vital industrial sector, based predominantly in
rural areas of the country. It is in fact the social responsibility of the state
authorities to protect and preserve the ailing handloom sector.
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adaptability and, above all, the element of rich artistry, this sector has the
potential to contribute towards export earnings in a big way. Therefore, export
of handloom products has been identified as a "Thrust Area" for the overall
development of the sector. The Government is exploring the possibility of
making optimal use of the resources to enhance production capabilities of
exportable handloom products.
Exporters are also assisted under the Scheme only through Handloom Export
the nodal agency for export promotion efforts related to the cotton handloom
services:
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1. Dissemination of trade information & intelligence;
2. Publicity abroad for Indian handloom products;
3. Organisation of business missions/ buyer seller meets and
participation in International trade events;
4. Consultancy and guidance services for handloom exporters;
handloom exports;
market requirements;
market; and
11. The Indian cotton handloom fabrics and made-ups occupy a place of
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District Level Events, Craft Melas etc. in different parts of the country. For this
These activities are supportive to the handloom agencies, weavers and also the
RECAPITULATION
This chapter has presented the status of handloom industry India as well
as in Tamil Nadu. It has also presented the governmental measures to promotion
of handloom industry in the study areas.
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Journal, No.4 1986, PP. 38-46.
12. Bhabatosh, M. " The Central Budget and the New Economic Policy",
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