100% found this document useful (1 vote)
411 views2 pages

Cummins 4BT Head Stud Install Guide

This document provides installation instructions for a head stud kit for a Cummins 3.9L diesel engine. The instructions note that the kit requires modifying the rocker arm pedestals to accommodate shorter studs. It provides a 12-step process for installing the studs and rocker arm assembly that includes cleaning threads, lubricating components, tightening nuts and bolts in sequences, and recommended torque specifications. The instructions emphasize using the provided ARP Ultra-Torque lubricant for accurate torque readings and consistent fastener preload.

Uploaded by

mil
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
411 views2 pages

Cummins 4BT Head Stud Install Guide

This document provides installation instructions for a head stud kit for a Cummins 3.9L diesel engine. The instructions note that the kit requires modifying the rocker arm pedestals to accommodate shorter studs. It provides a 12-step process for installing the studs and rocker arm assembly that includes cleaning threads, lubricating components, tightening nuts and bolts in sequences, and recommended torque specifications. The instructions emphasize using the provided ARP Ultra-Torque lubricant for accurate torque readings and consistent fastener preload.

Uploaded by

mil
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 2

Automotive Racing Products Tel: (805) 339-2200

1863 Eastman Avenue Fax: (805) 650-0742


Ventura, CA 93003 www.arp-bolts.com

INSTALLATION METHOD FOR HEAD STUD KITS


Part Number: 247-4206 Application: Cummins 3.9L (4BT) Diesel
Note: This kit requires modification to the rocker arm pedestal to accommodate a shorter rocker arm
pedestal head stud included in this kit (see illustration A on reverse side). These changes were
designed to bring our 12pt nut and washer combination down to the same installed height as the
factory head bolt due to clearance issues with the valve cover. We have also included secondary 8mm
rocker arm pedestal (hold down) bolts that were previously not available.

1. Always verify the part number for your application with the part number on the side of box and the
part number on the instruction sheet. This will help ensure you have the correct installation
procedure for your specific application before installing any components.
2. To ensure proper thread engagement and accurate torque readings, clean ALL threads in the block and the
threads in the cylinder head that secure the rocker arm pedestal to the head. Chase if necessary with ARP
Thread Chaser(s), part numbers 912-0008 (M12 x 1.75) and 912-0001 (M8 x 1.25).
3. Clean and inspect all hardware prior to installation. Look for obvious defects or shipping damages, plus
proper fit, length and dimension (see illustration B on reverse side).
4. If the cylinder head studs protrude into a water jacket, lubricate the block threads of the studs with ARP
THREAD SEALER.
5. Screw studs into the block “HAND TIGHT ONLY”. NOTE: LOCTITE MAY BE USED IF PERMANENT
MOUNTING OF THE STUD IS PREFERRED.
6. Install the cylinder head and check for binding or misalignment.
7. Install the pushrods.
8. Install the rocker arms and the rocker arm pedestals onto the cylinder head as an assembly according to
OEM procedures. Make sure the dowel on the bottom of each pedestal is aligned properly with the
alignment holes in the cylinder head and the pedestals are sitting down flush on the head with the valve lash
adjusters completely backed off.
9. Lubricate the stud threads, nuts and washers with ARP ULTRA-TORQUE FASTENER ASSEMBLY
LUBRICANT. ARP recommends using the ARP ULTRA-TORQUE FASTENER ASSEMBLY
LUBRICANT that is provided with each kit as opposed to motor oil. This is due to higher friction on
the studs as well as inconsistencies in the clamping force of the fasteners when motor oil (or low
quality lubricant) is used. Also apply ARP Ultra-Torque Assembly Lubricant to the threads on the
secondary 8mm rocker arm pedestal (hold down) bolts.
10. Install the washers and the 12pt nuts onto the cylinder head studs and tighten them hand tight.
11. Install the secondary 8mm rocker arm pedestal (hold down) bolts into the cylinder head. Tighten the bolts
hand tight. Note: The secondary 8mm rocker arm pedestal (hold down) bolts must be installed in
place before tightening the head studs to properly align the tips of the rocker arms with the valve
stems.

PRELOAD (TORQUE) RECOMMENDATIONS


12. Following the manufacturers recommended torque sequence tighten the nuts in three equal steps
to the specifications listed below with ARP ULTRA-TORQUE FASTENER ASSEMBLY LUBRICANT.
M12 studs 125 ft lbs M8 bolts 25 ft lbs
Note: ARP Ultra-Torque Fastener Assembly Lubricant has been specifically designed to reduce tension
preload scatter and eliminate the need to cycle high performance engine fasteners before final installation.
ARP Ultra-Torque far surpasses all requirements offered by previous ARP lubricants in terms of fastener
preload repeatability and performance lubricating properties. For more information on ARP Ultra-Torque visit
our website at www.arp-bolts.com or call 1 800-826-3045.

5/1/14

You might also like