Termodinámica Topológica
Termodinámica Topológica
Vol. 32, No. 04, pp. 957 - 966, October - December, 2015
dx.doi.org/10.1590/0104-6632.20150324s20140023
(Submitted: August 23, 2014 ; Revised: October 14, 2014 ; Accepted: November 25, 2014)
Abstract - This paper provides a feasibility study of azeotropic mixture separation based on a topological
analysis combining thermodynamic knowledge of residue curve maps, univolatility and unidistribution
curves, and extractive profiles. Thermodynamic topological features related to process operations for typical
ternary diagram classes 1.0-2 are, for the first time, discussed. Separating acetone/chloroform is presented as
an illustrative example; different entrainers are investigated: several heavy ones, a light one, and water,
covering the Serafimov classes 1.0-2, 1.0-1a and 3.1-4, respectively. The general feasibility criterion that was
previously established for ternary mixtures including only one azeotrope (1.0-1a or 1.0-2) is now, for the first
time, extended to that including three azeotropes (class 3.1–4).
Keywords: Azeotropic mixtures; Topological analysis; Residue curve map; Extractive distillation; Maximum
boiling azeotrope.
Pure A
vapor P
Tazeo KA>1
P 0A
TB
liquid liquid A rich
in
T yA
P0B B rich in vapor phrase
vapor
Pazeo phrase
TA vapor Azeotrope
KA =1
xazeo xazeo
KA<1
xA and yA xA and yA Pure B xA
P0B P0B
Vapor Vapor
A rich in
xazeo xazeo vapor phase
Pure B xA
xA and yA xA and yA
mixture. Negative deviations (attraction) can give a 0 or 1. These classes are further divided into types
higher temperature boiling mixture than the boiling and subtypes denoted by a number and a letter. As a
point of the heavier component, called a maximum- result of this detailed analysis, 4 more feasible topo-
boiling azeotrope (Figure 1). Positive deviations (re- logical structures, not found by Gurikov, were re-
pulsion) can give a lower temperature boiling mix- vealed. Thus, Serafimov’s classification includes 26
ture than the boiling point of the light component, classes of feasible topological structures of VLE
called a minimum boiling azeotrope (Figure 2). diagrams for ternary mixtures. Both the classifica-
The study of the thermodynamic classification of tions of Gurikov and Serafimov consider topological
liquid-vapor phase equilibrium diagrams for ternary structures and thus do not distinguish between an-
mixtures and their topological interpretation has a tipodal structures since they have the same topology.
long history. Considering a ternary diagram A-B-E Thus, the above classifications include ternary mix-
formed by a binary mixture A-B with the addition of tures with opposite signs of the singular points and in
an entrainer E, the classification of azeotropic mix- an opposite direction of the residue curves (antipodal
tures into 113 classes was first proposed by Matsu- diagrams). Serafimov’s classification is presented
yama et al. (1977). As explained by Hilmen (2000), graphically in Figure 3. The transition from one anti-
Serafimov (1996) extended the work of Gurikov pode to the other (e.g., changing from minimum-to
(1958) and used the total number of binary azeotropes maximum-boiling azeotropes) can be made by
M and the number of ternary azeotropes T as classifi- simply changing the signs of the nodes and inverting
cation parameters. Serafimov’s classification denotes the direction of the arrows. The correspondence be-
a structural class by the symbol “M.T.” where M can tween Matsuyama and Serafimov’s classification is
take the values 0, 1, 2 or 3, and T can take the values detailed in Kiva et al. (2003).
Figure 3: Azeotropic ternary mixture: Serafimov’s A residue curve map (RCM) is a collection of the
26 topological classes and Reshetov’s statistics (o) liquid residue curves in a simple one-stage batch
unstable node, (∆) saddle, (●) stable. Reproduced from distillation originating from different initial composi-
Hilmen et al. (2003), with permission from Elsevier. tions. The RCM technique is considered to be a pow-
erful tool for flow-sheet development and the pre-
Ternary systems are studied in this research on liminary design of conventional multi-component
the basis of Serafimov’s classification, including 26 separation processes and has been extensively stud-
classes of feasible topological structures of VLE dia- ied since 1900. Using the theory of differential equa-
grams for ternary mixtures (Serafimov, 1996). The tions, the studies of the topological properties of the
entrainer E is conventionally defined by its boiling residue curve map (RCM) are summarized in two
temperature with respect to the binary mixture A-B recent articles (Kiva et al., 2003; Hilmen et al., 2003).
to separate. A heavy entrainer E has a boiling tem- The simple RCM was modeled by the set of dif-
perature higher than A and B; an intermediate en- ferential equations.
trainer E has a boiling temperature between the A
and B; a light entrainer E has a boiling temperature dxi
lower than A and B. In industry, the extractive distil- xi yi (1)
dh
lation entrainer is usually chosen as heavy (high boil-
ing) component mixtures (Luyben and Chien, 2010; where h is a dimensionless time describing the rela-
Lang et al., 1994; Rodriguez-Donis, 2009; Shen 2012; tive loss of the liquid in the still-pot.xi is the mole
Shen et al., 2013a; Benyounes et al., 2014; Benyahia fraction of species i in the liquid phase, and yi is the
et al., 2014). Theoretically, any candidate entrainer mole fraction of species i in the vapor phase. The yi
satisfying the feasibility and optimal criteria can be values are related with the xi values using equilib-
used, no matter whether it is a heavy, light, or inter- rium constants Ki.
mediate entrainer. Literature studies on intermediate The singular points of the differential equation
entrainers or light entrainers validate this assumption are checked by computing the associated eigen-
(Lelkes et al., 2002; Lang et al., 1999; Rodriguez- values. Within anon-reactive residue curve map, a
Donis et al., 2012; Shen, 2012; Shen and Gerbaud, singular point can be a stable or an unstable node or
Brazilian Journal of Chemical Engineering Vol. 32, No. 04, pp. 957 - 966, October - December, 2015
960 W. F. Shen, H. Benyounes and J. Song
a saddle, depending on the sign of the eigenvalues the behavior of these functions for binary mixtures.
related to the residue curve equation. For non-reac- The composition dependencies of the distribution
tive mixtures, there are 3 stabilities: unstable node, coefficients are qualitative and quantitative charac-
stable node, and saddle point. The residue curves teristics of the VLE for the given mixture. In a simi-
move away from the unstable node to stable node lar way to the distribution coefficient, the relative
with increasing temperatures. Some residue curves volatility features can be represented by isovolatility
move away from a saddle point with decreasing tem- lines and the system of univolatility lines when αij=1
peratures and others with increasing temperatures. proposed. It is evident that the point of a binary aze-
otrope gives rise to aunivolatility line and then the
Unidistribution and Relative Volatility point of a ternary azeotrope gives rise to the three
univolatility lines. These features are represented in
The distribution coefficient and relative volatility Figure 4 for the most probable classes. The main aim
are well-known characteristics of the vapor–liquid of their work (Kiva et al., 2003) was to consider
equilibrium. The distribution coefficient Ki is defined feasible structures of the residue curve maps in more
by: detail, and in fact this study helped to popularize
more refined classification of the ternary diagrams.
yi The diagrams of unidistribution lines were used as a
Ki (0) main tool for analysis of tangential azeotropes.
xi
y i / xi
ij (3)
yj / xj
increasing (b) temperature direction inside the region 5(b) show the typical feature for a residue curve map
where A or B are the most volatile (a) or the heaviest (Figure 5(a)) and an extractive map (Figure 5(b)).
(b) component of the mixture”. In this work, we con- The column has a single rectifying section, and the
sider unidistribution and univolatility line diagrams composition profile of the rectifying section in a tray
for the purpose of sketching the volatility order re- column follows strictly a residue curve assuming the
gion and thus of assessing the feasible structures that constant molar overflow hypothesis and infinite
will obtain possible products and offer information number of trays (Jobson et al., 1995; Krolikowski,
of possible limitations of entrainer feed. 2002). The rcm analysis states that both original
components A and B are unstable nodes; the en-
APPLICATION OF TOPOLOGIC ANALYSIS trainer (E) is the stable node, while the maximum
FOR SEPARATING ACETONE/CHLOROFORM boiling azeotrope between AB is a saddle point. The
rcm stable separatrix, which is also called the basic
The separation of the maximum-boiling azeotrope distillation region boundary, links the azeotrope to E.
acetone/chloroform using 7 different candidate sol- Separation of components A and B is theoretically
vents was employed as case study. The azeotropic be- impossible by conventional azeotropic distillation
haviors in multicomponent mixtures with solvents adding E initially into the still, because components
are shown in Table 1. Separation of the azeotropic A and B are located in different distillation regions,
mixture A-B with heavy entrainers DMSO (E1), chlo- separated by the rcm stable separatrix. Under infinite
robenzene (E2), EG (E3), o-xylene (E4) or benzene (E5) R and FE/V~0+ (Figure 5(b)), the maximum boiling
has same type of singular properties, as they exhibits azeotrope azeoAB is a saddle Sextr and A and B are
the same 1.0-2 classification, while using water (E6) stable extractive nodes (SNA,extr and SNB,extr, respec-
introduces two more azeotropes, which makes the tively), whereas E is an unstable extractive node
separation more complicated. The light entrainer (UNextr). There will always be an unstable extractive
dichloromethane (E7) has another type of singular separatrix between UNextr (vertex E) and Sextr (Tmax
character. The separation of the maximum-boiling azeotrope AB). All the general features of the to-
mixture acetone/chloroform with the proposed sol- pology of the extractive composition profile map and
vents exhibit class 1.0-1a, 1.0-2, and 3.1-4. The ther- its difference relative to class 1.0-1a are now dis-
modynamic insights published in previous work cussed as follows, depending on the intersection of
(Shen et al., 2013a; Benyounes et al., 2014; Benyahia the αAB=1 curve with the triangle edges. Figure 5(c)
et al., 2014; Lelkes et al., 2002; Lang et al., 1999; shows the extractive composition profile maps for a
Rodriguez-Donis et al., 2012; Shen et al., Gerbaud, higher value of FE/V but lower than (FE/V)max while
2013b) and validated for the 1.0-1a and 1.0-2 ternary R is infinite. Sextr moves inside the ternary composi-
mixture class are applied here, and the general feasi- tion space, precisely along the univolatility line αAB=1.
bility criterion previously established for ternary Furthermore, the stable extractive nodes SNA,extr and
mixtures including only one azeotrope (1.0-1a or SNB,extr move toward E over the binary edges A-E and
1.0-2) is now, for the first time, extended to that in- B-E, respectively. Therefore, there exist a stable
cluding three azeotropes (class 3.1–4). extractive separatrix SNB,extr-Sextr-SNA,extr and an
unstable extractive separatrix UNextr-Sextr-UNextr’.
Topological Features Related to Process Operation Logically, under finite reflux ratio, the unstable
extractive separatrix UNextr-Sextr-UN’ will move
The general feasibility criterion holds for infinite toward the selected distillate product (A or B),
reflux ratio operations. In this section we take a class reducing the size of their respective feasible regions.
1.0-2 diagram to display the qualitative topological Further increases in FE/V allow the fusion of Sextr and
features of the ternary system related to process opera- SNA,extr. All extractive composition profiles then reach
tion. Under infinite R and FE/V=0+, Figures. 5(a) and the unstable node SNB,extr (Figure 5(d)).
Brazilian Journal of Chemical Engineering Vol. 32, No. 04, pp. 957 - 966, October - December, 2015
962 W. F. Shen, H. Benyounes and J. Song
I AB = 1
E (heavy) A E xP A
[SNrcm] [UNrcm] [UNext] [SNext,A]
(c) B (d) B
R R
FE/V < (FE/V)max,R FE/V > (FE/V)max,R
[SNext,B]
Tmax azeoAB Tmax azeoAB
[SNext,B]
xP [Sext]
E [SNext,A] A E residue curve A
passing near A
Product A Product B
(e) B (f) B
R finite R finite
FE/V 0+ [SNB,ext] FE/V 0+
[Sext]
Tmax azeoAB Tmax azeoAB
[Sext]
[UNext] [UNext]
xP [SNA,ext] A xP
E E A
Product A Product B
(g) B (h) B
R finite R finite
FE/V < (FE/V)max FE/V < (FE/V)max
[UNext] [UNext]
E [SNA,ext] xP A E [Sext] xP A
The above observation shows the significance of A and B are rcm unstable nodes. The size of the
the univolatility line in the synthesis of the homo- volatility order regions BAE (and BEA eventually)
geneous extractive distillation process, because it and ABE (and AEB eventually) depends on the αAB
sets limiting values of (FE/V)max. Here, the αAB=1 =1 univolatility curve location. The other univolatility
line sets a maximum value (FE/V)max,B,R∝ to recover curve (αBE =1 in Figure 6(a)) may exist, but does not
component A. Under finite reflux ratio, extractive affect the process feasibility and the product
profiles are dependent on the distillate composition. targeting. Both A and B are connected by a residue
Therefore, rectifying and extractive composition curve of decreasing temperature to E, which nears
profile maps must be computed for both possible the triangle edge in the ternary diagram. Therefore,
distillates xDA and xDB for different FE/V and R con- they can both be distillate products, depending on the
ditions (Figures 5(e) and 5(g) for product A and Figure location of the global feed composition, either in
5(f) and 5(h) for product B). For Figure 5(e), the BAE (B product) or in ABE and AEB (A product).
ternary saddle Sextr moves toward vertex B while for The extractive profile map analysis enables identi-
Figure 5(g) Sextr moves toward the B-E edge inside fication of feasible and unfeasible regions for the
the composition triangle and the stable node SNB, extr composition in the extractive section of the column.
is located outside the composition triangle. The re- Those regions are bounded by extractive stable and
flux ratio allows one to set the extractive separatrix unstable separatrices crossing at saddle extractive
on the left of the rectifying separatrix, and an optimal singular points (Knapp and Doherty, 1994).The rcm
reflux ratio exists for a given FE/V. The occurrence singular points become the singular points of the
of an unstable extractive separatrix prevents com- extractive profile map with an opposite stability for
plete recovery of the distillate, because an unfeasible the heavy entrainer case. Then for the 1.0-2 class,
region of growing size arises as R decreases. In con- increasing the entrainer flowrate, the extractive pro-
trast, for Figures 5(f) and 5(h), the ternary saddle Sextr file singular points SNextr,A and SNextr,B originating
moves toward the A-E edge inside the composition from A and B move towards the entrainer vertex. In
triangle and the stable node SNA,extr is located outside Figure 6(a), SNextr,A can go up to E and there is no
the composition triangle. limiting flowrate. But SNextr,B disappears at point xP
when it merges with the saddle extractive Sext origi-
Topological Feasibility Criterion nating at the Tmax azeAB. So, there is a maximum
flowrate ratio FE/Vmax to obtain A as product by ex-
Figure 6 displays the general thermodynamic prin- tractive distillation. That behavior is directly related
ciples of the 1.0-2 class corresponding to extractive to the volatility order regions, which explains how
distillation of a maximum-boiling azeotropic mixture the general criterion is established. The above crite-
A-B with heavy entrainer benzene.While using rion indicates that A can be distillated without any
heavy entrainer DMSO, chlorobenzene, EG or xy- limit for the entrainer feed ratio, whereas there exists
lene, the ternary systems bear the same features as a maximum entrainer feed ratio to get B. Depending
benzene. The αAB=1 reaches the binary side B-E when on the overall feed composition, either A or B can be
using these heavy entrainers. Figure 6(a) shows that distilled: from xF1 B is the distillate product; from xF2
a rectifying stable separatrix divides the composition below the extractive separatrix, A is the distillate
space into two distillation regions. Both components product.
(a) (b)
Chlorform (B) 61.2°C Chlorform (B) 61.2°C FE/V =0.1
Rectifying [SNextr,B] xDB R=60
profile for B XYZ Volatility order Extractive profile
[SNextr,B] Tmax azeoAB
65.1°C (X possible distillate) XF1 Tmax azeoAB
range
BAE 65.1°C
rcm stable
separatrix II [Sextr]
αAB = 1
αAB = 1
xP IV III
xP
ABE Rectifying
αBE = 1 XF2 [SNextr,A]
profile for A
xDA
AEB αBE = 1
Benzene (E) 81.1°C [SNextr,A] Acetone (A) 56.3°C Benzene (E) 81.1°C Acetone (A) 56.3°C
range
Figure 7(a) summarizes the topological features due curve of increasing temperature from E to A.
and the products achievable for the class 1.0–1a Figure 7c presents the extractive profiles under the
(maximum boiling azeotrope with a light entrainer). condition of infinite reflux and FE/V = 0.5; all the
The point of entrainer dichloromethane is the residue extractive profiles start from the unstable node point,
curve unstable node UNrcm (open circle); apex A and depend on the overall feed composition, and either
B are residue curve saddle points Srcm (open triangle product can be distillated correspondingly.
down), while the maximum boiling azeotrope is a Figure 7(b) displays the thermodynamic proper-
stable node SNrcm (filled circle). By using azeotropic ties for the ternary mixtures of acetone – chloroform
distillation, it is impossible to recover A or B, but – water where the entrainer water forms two addi-
rather the unstable node maxT azeotrope at the col- tional binary minimum-boiling azeotropes. Accord-
umn bottom in a batch stripper or in the continuous ing to Serafimov’s classification they correspond to
column bottom. By using extractive distillation, ei- the diagrams class 3.1-4. Depending on the stability
ther A or B can be removed as product depending on of singular points, there is only one or several possi-
the univolatility line AB=1 location. The univolatil- bilities for the location of the univolatility lines al-
ity line starts at the maximum boiling azeotrope, ways associated with the position of azeotropes.
intersects one triangle side at xp,A and divides the Univolatility lines intercept each other at the ternary
composition graph into two volatility order regions, azeotrope, and part of univolatility lines overlap with
EBA and EAB. The xP,A location decides that A can the residue curve map boundary. The univolatility
be recovered from the bottom as xP,A lies on the A-E lines then define volatility order regions like AEB: A
side (Figure 7(a)). A is the most difficult volatile in is more volatile than E, and E is more volatile than
the region EBA where it is connected to E by a resi- B. From one side of a univolatility line αAB to the
[UNunstable]
[UNunstable]
XDA
Figure 7: Thermodynamic feasibility criterion (a, c) for 1.0–1a case a with light
entrainer dichloromethane (b, d) for 3.1–4 case a with water.
Brazilian Journal of Chemical Engineering
Thermodynamic Topological Analysis of Extractive Distillation of Maximum Boiling Azeotropes 965
other, the relative volatility between A and B is re- high economic and environmental advantage, it is a
versed. Because αA,B=1 crosses the diagram binary limited efficiency solvent for separating the ace-
A-E side, the feasibility criterion is valid for acetone tone/chloroform system. Application of the thermo-
(A) as the lightest component, and there is a residue dynamic criterion hints at product feasibility, in
curve connecting the azeotropic components, ena- which the product goes up or down using a rectifying
bling recovery of acetone as product in a very small or stripping column, operating parameter values and
region AEB. The feasibility criterion also holds for solvent efficiency.
the high-boiling component water (E), enabling its
recovery as product in a stripper. Besides, the separa-
tion using the entrainer water, which is immiscible NOMENCLATURE
with chloroform (see Figure 7(d)), makes the separa-
tion process harder than it should be. Even though A light original component
water as a solvent has a high economic and environ- ABE volatility orders, A is possible distillate
mental advantage, the thermodynamic insight indi- B heavy original component
cates that it is a limited efficiency solvent for sepa- E entrainer
rating the acetone/chloroform system. FE/F entrainer - feed flow rate ratio, continuous
process
FE/V entrainer - feed flow rate ratio, batch
CONCLUSIONS process
(FE/V)min minimum entrainer - feed flow rate ratio,
A topological insight methodology has been pro- batch process
posed to assess the feasibility of the separation of (FE/V)max maximum entrainer - feed flow rate ratio,
aazeotropic mixture by using different kinds of en- batch process
trainer. The possible products in the distillation col- Ki distribution coefficient
umn and the existence of a limiting entrainer/feed RCM Residue Curve Map
flow rate ratio are predicted using general feasibility [SNextr] extractive node feasible range
criteria. The separation of the maximum-boiling aze- TmaxazeAB the maximum azeotrope point of mixture AB
otrope acetone/chloroform is used as a case study, TminazeAB the minimum azeotrope point of mixture AB
using 7 candidate solvents, the ternary system can be maxT the maximum boiling temperature
classified into diagrams class 1.0–1a (using light en- minT the minimum boiling temperature
trainer), class 1.0–2 (using heavy entrainer), and class UN unstable node originating at the entrainer
3.1-4 (using water).The conceptual design of the fea- vertex
sibility study of the three classes is developed by the UN’ unstable node originating outside the
analysis of the residue curve map and product regions. composition simplex
For the class 1.0–2 (separation of acetone/chloro- xp intersection point between univolatility
form by adding heavy entrainer E1-E4), the univola- curve and residue curve passing through
tility line αAB =1 can intersect the B-E edge. The the distillate product
general criterion states that, under infinite reflux
ratio, both A and B can be obtained at the top, de-
pending on the overall feed composition location. REFERENCES
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where it can intersect a stripping profile which can distillation with a heavy entrainer. Industrial En-
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Brazilian Journal of Chemical Engineering Vol. 32, No. 04, pp. 957 - 966, October - December, 2015
966 W. F. Shen, H. Benyounes and J. Song