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Intake Kyn Toyota 1zr

For install intake kyn toyota 1zr fe

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ALiito K
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0% found this document useful (0 votes)
186 views2 pages

Intake Kyn Toyota 1zr

For install intake kyn toyota 1zr fe

Uploaded by

ALiito K
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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®

69-8757TTK PARTS LIST:


Description Qty. Part #
TOYOTA A Hose Clamp #40 2 08554
B Hose; 2-1/2” To 2-3/4” Tprd., Blk. 1 084016
2009-16 Corolla C Intake Tube 1 27555-1TTK
L4-1.8L R
D
E
Cable Tie; 11” Blk.
Hose; 5/8”ID X 20”L, Blk. Silicone
1
1
21590
08542
NOTE: EXCLUDES ECO MODELS N F Bracket; “L”, Stl., FB/PC 1 070110
G Washer; 1/4”ID X 5/8”OD - SAE 5 08275
L
H Washer; 1/4” Lock, ZN 3 08198
TOOLS NEEDED: K
phillips screwdriver
I Bolt; 6MM-1.00 X 16MM, SS 5 07812
3mm allen wrench J J Bolt; M4 - 0.07 8MM, A/H Cap., SS 2 07733
10mm socket I K Hose Clamp #44 1 08577
12mm socket C L Edge Trim (17”) 1 102469
10mm wrench
extension
M Edge Trim (56”) 1 102490
ratchet A O N Heat Shield 1 074048
O Washer; 1.25D X. 28 HOL ZN 4 08151
P Nut; 6MM Nylock, Hex Head, SS 2 07512
B
Q Bracket; “C”, Stl., FB/PC 2 070052
A R Air Filter 1 RU-4960XD
F
O
G O G
H G I
I P
E I
D P H
H
Q
Q G G

NOTE: FAILURE TO FOLLOW INSTALLATION INSTRUCTIONS AND NOT USING THE PROVIDED HARDWARE
MAY DAMAGE THE INTAKE TUBE, THROTTLE BODY AND ENGINE.

TO START:
1. Turn off the ignition and disconnect the negative
battery cable.
NOTE: Disconnecting the negative battery cable
erases pre-programmed electronic memories.
Write down all memory settings before
disconnecting the negative battery cable. Some
radios will require an anti-theft code to be
entered after the battery is reconnected. The
anti-theft code is typically supplied with your
owner’s manual. In the event your vehicles’
anti-theft code cannot be recovered, contact an 4. Disconnect the mass air sensor electrical 7. Remove the three lower air box retaining bolts.
authorized dealership to obtain your vehicles connection. Then unhook the mass air sensor wiring Then unclip the wiring harness from the rear of the
anti-theft code. harness from the upper air box. air box and remove the lower air box housing from
the vehicle.
NOTE: K&N Engineering, Inc., recommends that
customers do not discard factory air intake.

2. Pull up firmly to dislodge the engine cover from 5. Loosen the hose clamp which secures the intake
the mounting grommets and then remove the cover tube to the throttle body.
from the engine. 8. Remove the bolt shown which secures the engine
wiring harness to the engine.
NOTE: This bolt will be reused.

6. Unclip the upper air box retaining clips and then


3. Disconnect the crank case vent hose from the remove the upper air box and intake assembly.
valve cover port as shown.
9. Install the two heat shield mounting brackets
(070052) onto the air box mounting bracket as
shown.
NOTE: Be sure to install the brackets 180º or in
the opposite direction from each other.
Continued INSTALLATION INSTRUCTIONS

16. Install the tube mounting bracket (070110) onto 21. Reconnect the vehicle’s negative battery cable.
10. Install the provided long edge trim onto the heat the engine using the bolt removed during step #8. Double check to make sure everything is tight and
shield as shown. properly positioned before starting the vehicle.
NOTE: Some trimming of the edge trim will be 22. It will be necessary for all K&N® high flow intake
necessary. systems to be checked periodically for realignment,
clearance and tightening of all connections.
Failure to follow the above instructions or proper
maintenance may void warranty.

ROAD TESTING:
1. Start the engine with the transmission in neutral
or park, and the parking brake engaged. Listen
17. Install the K&N® intake tube into the silicone for air leaks or odd noises. For air leaks secure
hose at the throttle body and align with the bracket hoses and connections. For odd noises, find cause
installed in the previous step. Secure the intake tube and repair before proceeding. This kit will function
with the provided hose clamp and hardware. identically to the factory system except for being
louder and much more responsive.
11. Install the provided short edge trim into the heat
shield as shown. 2. Test drive the vehicle. Listen for odd noises or
NOTE: Some trimming of the edge trim will be rattles and fix as necessary.
necessary.
3. If road test is fine, you can now enjoy the added
power and performance from your kit.

4. K&N Engineering, Inc., requires cleaning the


intake system’s air filter element every 100,000
miles. When used in dusty or off-road environments,
our filters will require cleaning more
18. Install the crank case vent hose onto the valve
often. We recommend that you visually inspect your
cover port and then onto the K&N® intake tube.
filter once every 25,000 miles to determine if the
NOTE: Be sure to route the vent hose so that it
screen is still visible. When the screen is no longer
is not kinked and then secure with the provided
visible some place on the filter element, it is time
tie wrap. Some trimming of the vent hose may
to clean it. To clean and re-oil, purchase our filter
12. Install the heat shield assembly onto the be necessary.
Recharger® service kit, part number 99-5050 or 99-
mounting brackets installed in step #9 using the 5000 and follow the easy instructions.
provided hardware.

19. Route the mass air electrical harness through


the heat shield as shown and then reconnect the
13. Install the provided silicone hose (084016) onto
mass air sensor electrical connection.
the throttle body and secure with the provided hose
clamp.

20. Install the K&N® air filter onto the intake tube
and secure with the provided hose clamp.
NOTE: Drycharger® air filter wrap; part #
14. Remove the two screws that secure the mass RX-4990DK is available to purchase separately.
air sensor to the upper air box and then remove the To learn more about Drycharger® filter wraps or
mass air sensor as shown. look up color availability please visit
http://www.knfilters.com®.

15. Install the mass air sensor into the K&N® intake
tube and secure with the provided hardware.

* FREE K&N® decal To register your warranty, please see us online at knfilters.com/register. FREE K&N® decal *
• 1455 CITRUS ST., P.O. BOX 1329, RIVERSIDE, CA., U.S.A. 92502 • TECH SERVICE 800-858-3333 • FAX 951-826-4001 170091L
• e-mail: tech@knfilters.com® • WWW: http://www.knfilters.com® 9/08/15

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