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Overhead Support Wire

This document summarizes the design of an overhead support wire for a solar farm project. It details the materials used, geometry of the design, loads from dead weight, wind, and ice. Load cases are defined and calculations are shown to determine the maximum uniform load, horizontal force at the pole, tension in the wire, and required safety factor. The maximum tension in the wire is 4582.64 pounds and the safety factor requirement is 2, resulting in a safety factor force of 9165.28 pounds.

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miguelpaltino
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0% found this document useful (0 votes)
67 views4 pages

Overhead Support Wire

This document summarizes the design of an overhead support wire for a solar farm project. It details the materials used, geometry of the design, loads from dead weight, wind, and ice. Load cases are defined and calculations are shown to determine the maximum uniform load, horizontal force at the pole, tension in the wire, and required safety factor. The maximum tension in the wire is 4582.64 pounds and the safety factor requirement is 2, resulting in a safety factor force of 9165.28 pounds.

Uploaded by

miguelpaltino
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 4

Client: 1 of 4

Cypress 01/08/18
Job:
Overhead Support Wire.mcdx
Dayton Cutoff Solar Farm

Overhead Support Wire

Lines:
(1) 5/16" High Tensile Steel wHT ≔ 0.205 ⋅ dHT ≔ 0.3125 nHT ≔ 1 DcHT ≔ 0.3125
Messenger Wire
(8) 600kcmil AL PV-wire wPV ≔ 0.756 dPV ≔ 1.096 nPV ≔ 8 DcPV ≔ 4.384
(4) #3 bare CU wCU ≔ 0.162 dCU ≔ 0.26 nCU ≔ 4 DcCU ≔ 0.52
(~95) CAB hangers wCAB ≔ 0.24 dCAB ≔ 0.25 nCAB ≔ 1 DcCAB ≔ 0.25
(Assume CAB hangers are one
continous line 1/4" thick) Dc is based on combined
cable arrangement and
engineering judgement

Geometry:
Length L ≔ 95
Height (Sag at mid span) h≔4
Height of Pole z ≔ 15

Length of cable with Sag

L ⎛ ‾‾‾‾‾‾
4h L ⎛ 4 ⋅ h ⎞⎞
Lsag ≔ ―⎜ 1 + ―― + ―― ⋅ sinh ⎜―― ⎟⎟ = 99.07
2 ⎝ L 4h ⎝ L ⎠⎠

Created with PTC Mathcad Express. See www.mathcad.com for more information.
Client: 2 of 4
Cypress 01/08/18
Job:
Overhead Support Wire.mcdx
Dayton Cutoff Solar Farm

Dead Load:
D ≔ wHT ⋅ nHT + wPV ⋅ nPV + wCU ⋅ nCU + wCAB ⋅ nCAB
D = 7.14

Site Loading:

Wind Speed V ≔ 120 mph


Exposure C

Wind Force
Wind Factors
Exposure Category Kz ≔ 0.85
Topographic Factor Kzt ≔ 1.0
Wind Directional Kd ≔ 0.85

qz ≔ 0.00256 ⋅ ⋅ Kz ⋅ Kzt ⋅ Kd ⋅ V 2 = 26.63 (ASCE7-10 29.3-1)

Wind Pressure
Af ≔ DcHT + DcPV + DcCU + DcCAB = 0.46

G ≔ 0.85 Cf ≔ 1.0

Fh1 ≔ qz ⋅ G ⋅ Cf ⋅ Af = 10.31 (ASCE7-10 29.5-1)


Fhmin ≔ 16 ⋅ Af = 7.29 (ASCE7-10 29.3-1)

W ≔ ⎛⎝Fh1 < Fhmin , Fhmin , Fh1⎞⎠ (ASCE7-10 29.8)

W = 10.31

Created with PTC Mathcad Express. See www.mathcad.com for more information.
Client: 3 of 4
Cypress 01/08/18
Job:
Overhead Support Wire.mcdx
Dayton Cutoff Solar Farm

Ice Thickness tice ≔ 0.5 (ASCE7-10 FIG10-5)


Density of Ice dice ≔ 56 (ASCE7-10 10.4.1)
Combined Wind Speed Vice ≔ 30 mph (ASCE7-10 FIG10-5)
Importance Factor Ii ≔ 0.8 (ASCE7-10 FIG10-5)

Weight of Ice
Height factor
⎛ z ⎞ 0.10
⎜ ―⎟
fz ≔ ⎜―― ⎟ = 0.92 fzi ≔ ⎛⎝z ≤ 33 , 1 , fz⎞⎠ = 1 (ASCE7-10 10.4-4)
⎜⎝ 33 ⎟⎠
(ASCE7-10 10.4-5)
Design Ice Thickness td ≔ 2 ⋅ tice ⋅ Ii ⋅ fz ⋅ Kzt 0.35 = 0.74
Volume of Ice
AiHT ≔ ⋅ td ⋅ ⎛⎝DcHT + td⎞⎠ = 0.02 2 (ASCE7-10 10.4-1)
AiPV ≔ ⋅ td ⋅ ⎛⎝DcPV + td⎞⎠ = 0.08 2 (ASCE7-10 10.4-1)
AiCU ≔ ⋅ td ⋅ ⎛⎝DcCU + td⎞⎠ = 0.02 2 (ASCE7-10 10.4-1)
AiCAB ≔ ⋅ td ⋅ ⎛⎝DcCAB + td⎞⎠ = 0.02 2 (ASCE7-10 10.4-1)

Weight of Ice on lines


Di ≔ dice ⋅ ⎛⎝AiHT + AiPV + AiCU + AiCAB⎞⎠ Di = 7.61
Wind on Ice
Wind Loading w/ ice
Wind Speed Vice = 30 mph
Exposure C

Wind Force
Wind Factors (see above)
qzi ≔ 0.00256 ⋅ ⋅ Kz ⋅ Kzt ⋅ Kd ⋅ Vice 2 = 1.66 (ASCE7-10 29.3-1)

Wind Pressure
Afi ≔ ⎛⎝DcHT + 2 ⎛⎝td⎞⎠⎞⎠ + ⎛⎝DcPV + 2 ⎛⎝td⎞⎠⎞⎠ + ⎛⎝DcCU + 2 ⎛⎝td⎞⎠⎞⎠ + ⎛⎝DcCAB + 2 ⎛⎝td⎞⎠⎞⎠ = 0.95

G ≔ 0.85 Cfi ≔ 1.2


(ASCE7-10 29.5-1)
Wi ≔ qzi ⋅ G ⋅ Cfi ⋅ Afi = 1.61
Wi = 1.61

Created with PTC Mathcad Express. See www.mathcad.com for more information.
Client: 4 of 4
Cypress 01/08/18
Job:
Overhead Support Wire.mcdx
Dayton Cutoff Solar Farm

Load Cases:

Load Case 1: DL LC1 ≔ D = 7.14


Load Case 2: DL+Di LC2 ≔ D + Di = 14.75
Load Case 3: DL+0.7Di+0.7Wi LC3 ≔ D + 0.7 ⋅ Di + 0.7 ⋅ Wi = 13.59
Load Case 5: DL+0.6W LC5 ≔ D + 0.6 ⋅ W = 13.33
Load Case 7: 0.6DL+0.7Di+0.7Wi LC7 ≔ 0.6 ⋅ D + 0.7 ⋅ Di + 0.7 ⋅ Wi = 10.74

Max uniform load based on ASD load cases


wo ≔ max ((LC1 , LC2 , LC3 , LC5 , LC7)) = 14.75

Max Horizontal Force at Pole

wo ⋅ Lsag 2
FH ≔ ――― = 4524.02
8h

Max Tension in Wire

wo ⋅ Lsag ‾‾‾‾‾‾‾‾‾
⎛ Lsag ⎞ 2
Tmax ≔ ―――⋅ 1 + ⎜―― ⎟ = 4582.64
2 ⎝4h⎠
Safety Factor
SF ≔ 2
SF ⋅ Tmax = 9165.28

Created with PTC Mathcad Express. See www.mathcad.com for more information.

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