Disclosure To Promote The Right To Information
Disclosure To Promote The Right To Information
,
, ( Second Reprint APRIL 1988 )
UDC 621.315.682:621.315.55(669.717):620.16
Muy 1977
Gr 4
hdian Standard
SPECIFICATION FOR
PERFORMANCE REQUIREMENTS OF
COMPRESSION JOINTS OF ALUMINIUM
CONDUCTORS IN INSULATED CABLES
Conductors and Power Cables Sectional Committee, ETDC 32
Chainaan RsprMltiag
Smu M. R. BHAT Bombay Suburban Electric Supply Ltd, Bombay
Mnnbsrs
Smr N. D. CHAWLA(Al- to
Shri M. R. Bhat )
SHR~K. K. AORAWAL l%cc;c;,te General of Posts Rr T&graphs, New
Q Copyright 1977
BUREAU OF INDIAN STANDARDS
This publication is protected under the Indian Copyright Act (XIV of 1957) and
nproduction in whole or in part by an meansexcept with writton permission of the
puhlisher shall be deemed to be an in P.
rlnf3emeot of copyright under the said Act
is t a337 - 1975
“’ (Chfinuedfrom page 1 )
Members Repmentin~
SHRI V. A. KRISHNAMURTI~Y Central Public Works Department, New Delhi
SURVEYOR OF WORKS 11
( ELECTRICAL) ( Alternate )
SHRI D. R. MANOHAR Nationa 1Insulated Cable Co of India Ltd, Calcutta
SHRI J. S. BHAN ( Altemafe )
SHRI M. N. MUKERJEE Railway Board ( Ministry of Railways )
SHRI C. A. S.ANKARANARAYANAN ( Alternate )
SHRI S. K. MUKHERJ~E National Test House, Calcutta
SHRI S. N. NAYAR Aluminium Industries Ltd, Kundara
SHRI P. K. KRISHNANNASR ( Alfcrnate )
SHRI V. G. G. NAYAR Oriental Power Cables Ltd, Kota
SHR~V. K. CHATURVEDI (Alternate )
SHRIJ. S. PASSI Directorate General of Supplies & Disposals ( Inspec-
tion Wine_ ,,
I. New Delhi
SHRI P. L. KAPUR ( Alfematc )
SHRXA. S. PINTO Delhi Electric Supply Undertaking, New Delhi
SHRI A. K. RAMAN Asian Cables Corporation Ltd, Bombay
SHRI B. K. MUNDHRA ( Alfemale )
SHRI K. N. RAMA~WAMY Directorate Gcncral’of Technical Development, New
Del hi
SHRI D. P. GUPTA (Alternate)
SHRI M. J. RAO Tata. Hydro-Electric Power Supply Co Ltd, Bombay
SHRI M. V. GONDIIALEKAR(Alternate)
SHR~S. SABAPATHY Tamil Nadu Electricity Board, Madras
SHRI P. S. THIRUNAVUKKARWU
( Alternate )
SHRI L. K. SANCHI Fort Glostcr Industries Ltd, Calcutta
SHRI A. S. BHA~TACHARJEE( A&emote )
DR P. S. SHAH Cable Corporation of India Ltd, Bombay
SHRIS. R. PADMANABBHAN ( Alternate)
SrfRr S. P. SACHDEV. Director General. . BIS ! Ex-officio
- Member)
Director ( Elec tech)
Secretaries
Snar T. RAJARAMAN
Deputy Director ( Elcc tech ), BIS
SHRI HARCHARANSINOH
Deputy Director ( Elec tech ),BIS
2
IS : 0337- 1976
Indian Standard
SPECIFICATION FOR
PERFORMANCE REQUIREMENTS OF
COMPRESSION JOINTS OF ALUMINIUM
CONDUCTORS IN INSULATED CABLES
0. FOREWORD
0.1 ThisIndian Standard was adopted by the Indian Standards Institution
on 22 December 1976, after the draft finalized by the Conductors and pow@
Cables Sectional Committee had been approved by the Electrotechnical
Division Council.
0.3 This standard is one of the series of standards for compression joints
for aluminium conductors in insulated cables. The other standards in the
series are:
IS : 8308-I 976 Specification for compression type tubular in-tine
connectors for aluminium conductors of insulated cables
IS : 8309-1976 Specification for compression type tubular terminal
ends for aluminium conductors of insulated cables
3
1s t a337 - 1976
1. SCOPE
2. TERMINOLOGY
2.0 For the purpose of this standard, the following definitions sha!l apply.
2.1 Compression Joint -A permanent connection formed by a process
of fixing a terminal end, or in-line connector for branch connection, to a
conductor by pressure forming or reshaping the terminal end or connector
barrel around the conductor to establish a good electrical and mechanical
contact.
--
*Rules for rcuncling off numerical values ( reui.ccd).
4
Is : 8337 - 1976
3. CLASSXFICATION
4. REQUIREMENTS
5
I§ : 8337 - 1976
measured immediately before the start of the electrical load cycle test, by
more than 50 percent or 5 pn, whichever is greater.
4.1.3.3 The graph of resistance ( ‘4 to B ) against number of cycles
shall demonstrate ~with a reasonable probability that the change ( rise or
fall ) of resistance over 1 000 cycles is not more than 20 percent of the average
resistance over the same period.
NOTE - If the graph of resistance is unacceptable to either purchaser or supplier, a
statktical method ( under consideration ) shall be used to determine the acceptability of
a connector or terminal end.
4.X.3.4 In the event of the results of the statistical test in 4.1.3.3 being
considered indeterminate by either purchaser or supplier, then the test shall
be extended bv periods of 1 000 load cycles and the results assessed in
accordance wi’th the Note under 4.1.3.3.
5. TEST SPECIMENS
5.1 Preparation -‘- Test specimens shall be made upon insulated conductors
taken from any type of cable conforming to the relevant Indian Standard.
The conductor shall be prepared and the joint shall be made with the
connector using the tools prescribed and in accordance with the instructions
and drawings of the connector manufacturer. No subsequent tightening of
the joints shall be permitted. In the case of through connectors, care shall
be taken to ensure tl at rhc ends of the conductors are not in direct contact,
unless the design of the connector specifically provides for butting of the
conductors.
The insulation shall be retained on the conductor except as necessary
to enable the connector to be assembled, and suitable potential measuring
points shall be provided to enable temperature measuring devices to be
placed in contact with the control conductors.
6
ISr8337-1976
Where terminal ends for a given shape and size of conductor are
available with different palm sizes, but are otherwise identical, tests shall
be carried out on terminal ends with the smallest palm size only.
6. TESTS
6.0 General - Before the tests are made, it shall be ensured that the test
specimens comply with 5.
6
VARIABLE
dc SUPPLY
30VlMAXi
Y
FIG. 1 ELECTRICALRESISTANCEMEASIREMENT
7
IS : 8337 - 1976
SPECIMEN
--____ RESISTANCE
FREE CONDUCTOR
--
RESISTANCE -4
ZA Terminal Ends
A 0
SPECIMEN RESISlANCE
2B In-line Connectors
This test shall also be carried out at approximately every 100 cycles
during the course of 1 000 cycles .of the electrical load cycle test ( see 6.4 ) .
The initial value of resistance of joint before electrical load cycle test
shall not exceed the resistance of a length of the conductor equal to the
length of the compression barrel.
6.3 Short-Circuit Test -- Under consideration.
8
IS:833701976
3A In-line Connectors
3B Terminal Ends
1- Contactor and timing device for automatic control
2 - Variable transformer
3 - Transformer
4 - Control conductor
a- Connector or terminal end under test
b- Reliable connections for test purposes ( form optional )
Where terminal ends are to be tested, the terminal ends shall be fitted
to each end of the unjointed conductor. Only terminal ends of the same size
and make shall be bolted together. Linking bars may be used provided that
the temperature of the terminal end does not differ by more than 5°C from
the temperature attained when the terminals are bolted palm to palm.
6.4.2 Test Procedure -The test shall be carried out on six specimens
prepared in accordance with 5.1. After the samples have been assembled
9
Is t 8337 - 1976
into the test loop, but prior to load cycling, the resistance across each
connector and terminal end shall be measured as specified in 6.2.
The load cycle test is to be carried out for 1 000 cycles of which three
intermediate additional heating cycles after 500, 700, 900 cycles shall be
performed as specified in 6.4.2.1.
This test shall be repeated at the end of 700 and 900 load cycles.
6.5.1 This test is carried out on all types of connectors and terminal ends.
The test shall be carried out in 6 of the 12 specimens subjected to electrical
load cycle test. The test specimens shall be inserted in the jaws of the tensile
testing machine in such a manner as to ensure that the load is applied directly
along the axis of the conductor in the case of bolted in-line connectors and
terminal ends. The body of the in-line connector or terminal end should
not be gripped by the jaws of the tensile testing machine. The axial pull
shall be applied by separating the jaws of the tensile testing machine at a
10
IS : 3337 - 1976
steady rate between 25 and 50 mm/kin. The test specimen shall be tested
to failure.
Nom - This load reading remains fixed at the value at which the conductor start,
slipping out~of the barrel and can be recorded. It does not depend on the amount of
slip from the barrel as, though the conductor continues to slip from the barrel after the
joint has failed, yet the load remains at the value recorded at the commencement of the
slip.
11
IS:833701976
NUMBER OF CYCLES
-5 -‘ -3 -2 -1 0 I 2 3 ‘ 5
M - Change of resistance
R - Mean resistance
Fm. 6 GRAPH OF RESISTANCE WYW LOAD CYCLES
( AccEpTANcE CRITERION FOR SPECIMEN A)
12
IS : 8337 0 1976
M = Change of resistance
ii = Mean resistance
S = Scatter of resistancevalues abcut line of best fit
D=M+S
8. TEST REPORTS
8.2 The results of each measurement called for in the sequence of tests
set out in 6.1 shall be recorded together with the date when the joints were
made; the date of making tests; and in the case of rcsistancc measurements,
the ambient tcmpcraturc.
13
cs : 8337-o1976
APPEND-IX A
( Clause 8.1 )
SCHEDULE OF TECHNICAL INFORMATION
4 Manufacturer;
I Conductor Maximum
.-
Minimum Shape
Main
Branch or service
( if relevant )
!d Material specifications;
14
BUKEAU OF INDIAN STANDARDS
Headquarters :
Manak Bhavan. 9 Bahadur Shah Zafar Marg, NEW DELHI 110002
Telephones : 3 31 01 31,3 31 13 75 Telegrams : Manaksanstha
( Common to all Offices )
Regional Offices : Telephone
*Western ; Manakalaya, E9 MIDC, Marol. Andheri ( East ), 6 32 92 95
BOMBAY 400093
tEastern : l/14 C. I. T. Scheme VII M, V. I. P Road, 36 24 99
Maniktoia, CALCUTTA 700054
Northern : SC0 445-446, Sector 35-C
CHANDIGARH 160036 { z::::
Southern : C. I. T. Campus, MADRAS 600113 41 24 42
J 41 25 19
141 29 16
Branch Offices :
Pushpak,’ Nurmohamed Shaikh Marg, Khanpur, 2 63 48
AHMADABAD 380001 { 2 63 49
‘F’ Block, Unity Bldg, Narasimharaja Square, 22 48 05
BANGALORE 560002
Gangotri Complex, 5th Floor, Bhadbhada Road, T. T. Nagar, 6 27 16
BHQPAL 462003
Plot NO. 82/83, Lewis Road, BHUBANESHWAR 751002 5 36 27
5215 Ward No. 29. R. G. Barua Road, -
5th Byelane. GUWAHATI 781003
5-8-56C L. N. Gupta Marg. (Nampally Station Road), 22 10 83
HYDERABAD 500001
R14 Yudhister Marg, C Scheme, JAIPUR 302005 6 34 71
{ 6 98 32
117/418B Sarvodaya Nagar, KANPUR 208005 21 68 76
21 82 92
Patliputra Industrial Estate. PATNA 800013 6 23 05
Hantex Bldg ( 2nd Floor ), Rly Station Road, 52 27
TRIVANDRUM 695001
inspection Office ( With Sale Point ):
Institution of Engineers India 1 Building, 1332 Shivaji Nagar, 5 24 35
PUNE 410005
,4.1.3.1 The average of six final values of joint resistance of the test
specimen taken over 1 COO CYCICS shall not exceed the average rquivalent
conductor resistance taken over the same period by more than 50 percent
or 5 micro-ohms, whichever is grcatcr.
Nom - The cquiralcnt conductor rcsirtrncr ir the reristance of the length of the
control conductor of length equal to half the ferrule length ( which ir marketi 2L in
Fig. 2 ).
4.1.3.2 The average of six final values of joint resistance of the test
specimen taken over 1000 load CYC~CS shall not exceed the resistance of
the test specimen as measured immediately bcforc the start of the
electrical load cycle test, by more than $0 percent or 5 micro-ohms,
whichever is greater.
1
k-
(El-DC 59)
2
Reprography Unit, BIS, New Delhi, India