Compressive Strenght of Cylindrical Specimen Evaluation of Concrete Strength
Compressive Strenght of Cylindrical Specimen Evaluation of Concrete Strength
CYLINDRICAL SPECIMEN (Using Simple Beam with Third Point Loading) a = L / 3 – 5%L
I. APPARATUS: I. APPARATUS: 3. If the fracture occurs in the In evaluating the strength of concrete, it
1. Compression Testing Machine Flexural Tester (Capacity– tension surface outside of the is essential that following principal factors or
30,000lbs) variable which are known to influence it are given
(Capacity – 250,000 lbs) middle third of the span length due consideration:
2. Capping Fixtures by more than 5% of the span
3. Melting Pot II. PROCEDURE: length, discard the result of the 1.Characteistics and Proportion of Ingredients
test.
II. MATERIALS: 1. Measures the average depth of The strength of concrete is influenced by
1. Capping Compound (Melted the test specimen. the quality of its ingredients – cement and
Leadite or Sulfur) 2. Adjust the test span of the tester aggregates. Gradation, particle shape and
such that is it three (3) times the surface texture of aggregates are characteristics
III. PROCEDURES: average depth of the test which are particularly important. However, even
specimen. the last quality of ingredients will not produce
3. Place the specimen on the strong concrete if the ingredients are not
1. After removal from curing room, proportioned in accordance with the accepted
cap the specimen as soon as support blocks of the tester. methods of designing concrete mixture.
practicable with the melted 4. Apply the load rapidly up to
capping compound to distribute approximately 50 % of the 2. Maximum Size of Aggregate
the applied load uniformly during expected load continuously at
the test. the rate between 125 and The maximum size of aggregate has a
2. Determine the diameter of the 175psi. significant effect on the compressive strength for
test specimen to the a given cement content. If the cement content is
III. CALCUALTIONS: constant, the compressive strength is increased
measurement 0.01 in.(0.25 mm) as the maximum size of the aggregate is
measured at the right angles to increased. Stated differently, it means that less
each other at about mid-height 1. If the fractures occurs in the cement will be needed to maintain the same
of the specimen. The average tension surface within the middle strength if the maximum size of aggregate is
diameter will be used to third of the span length, increased.
calculate the cross sectional calculate the modulus of rupture
area of the specimen. as follows: 3. Water – Cement Ratio
2
3. Place the specimen at the table R = PL / b d
of the compression tester The influence of water – cement ratio
Where: on strength stated by duff Abrams in 1918
directly under the upper bearing R =Modulus of Rupture, psi marked the most useful advancement in the
block. P =Maximum Applied Load, lbf history of concrete. Other factors equal, the lower
4. Apply the load continuously and L =Span Length, in the water – cement ratio the higher is the strength
without shock at a rate of travel b =Ave. width of specimen, in of concrete. If water is added to the mixture after
of 20 to 50 psi/sec. Until the d =Ave. depth of specimen, in it has been discharge from the mixer, the strength
specimen falls. is decreased if no additional cement is added.
5. Record the maximum load 2. If the fractures occurs in the
carried by the specimen during 4. Curing
tension surface outside the
the test. middle third of the span length, The strength of concrete will
calculate the modulus of rupture continue to develop for a number of years if
IV. CALCULATION: as follows: water in the mix is not lost through drying. In
2
Compressive Strength = R = 3Pa / bd structures which are not moist – cured and
= Maximum Load =P Where: remain substantially dry after construction,
Cross-sectional Area - sq.in. A a = distance between the the strength of concrete will never reach the
line of fracture and the nearest potential strength as indicated by the 28-
Note: Neither end of the compressive test specimen s when
support on the tension surface of the days compressive strength of control
establish shall depart from perpendicularity to the axis be more
than 0.5 (Approximately equivalent to 1/8” in 12”) beam, in. specimens. Strength development stops at
an early age if concrete is exposed to dry air EVALUATION AND ACCEPTANCE OF location of cores shall be when two lanes are poured
with no previous moist curing. CONCRETE determine by the Structural concurrently.
Engineer so that there will be
5. Moisture content at Time of Test least impairment of strength of
b) Each lot will be divided into five (5)
the structure. equal segments and one (1) core
For specimen tested in There are factors to be considered in 3. Concrete in the area will be obtain from each segment.
compression, a dry specimen will give a the evaluation and acceptance, namely: represented by the cores will be c) The allowable tolerance in
higher strength than a companion cylinder considered adequate if the pavement thickness is 25 mm.
which has been soaked in water immediately A. Strength of concrete – Applicable average strength of the cores is d) If the actual thickness of pavement
prior to testing. It is the opposite in the case for both Structural Concrete (Item equal to or at least 85% of fc’, exceeded the required thickness by
of specimens tested in flexure, where moist 405) and Paving Concrete (Item and if no single core is less than more than 5 mm, the credited
or soaked specimens will give higher flexural 311). 75% of, the specified strength thickness equal to required
strength than companion specimens which B. Thickness Determination of fc’. thickness plus 5 mm (Credited T =
Required T + 5mm).
are dry at the time of test. Concrete – Applicable only to 4. If there is a strength deficiency e) If the actual thickness of pavement
Paving Concrete (Item 311). in the concrete specimen per is less than the required thickness
6. Size of Specimen preceding paragraph one, and it by more than 25 mm, obtain core at
A. STRENGTH OF CONCRETE is not feasible, or not advisable 5.0 meter interval in each direction
A standard compression test to obtain cores from the from the affected location until a
specimen is cylindrical with a height twice Pursuant to ministry order No. 12 structure due to the structural core is found in each direction which
the diameter. Smaller specimen will give dated February 27, 1981 and as considerations, payment of the is not deficient in thickness by more
higher strength than the bigger specimens. A adopted in the 1988 DPWH concrete will be made at an than 25 mm.
12” x 24” specimen will give lower strength Standard Specifications for adjusted price due to strength f) Compute the average thickness of
pavement per lot and refer to table
than a 6” x 12” specimen obtained from the Highways, Bridges, and Airport, deficiency of concrete II.
same concrete mix and assuming that all Volume II, the criteria in the specimens as specified in the
other pertinent factors are equal. This is due evaluation and acceptance for both following table: II. Adjustment of Payment for Thickness
to the possible faster strength Gain of the Structural Concrete and Paving
smaller specimen. However, as the age Concrete are as follows: CONCRETE STRENGTH When the average thickness of the
increases the difference in strength due to DEFICIENCY pavement per lot is deficient,
difference in size tends to equalize. 1. The strength level of concrete payment of the lot shall be adjusted
will be considered satisfactory if Deficiency in Strength Percent of Contract as follows:
Of Concrete Specimen Price Allowed
7. Rate of Load Application the average of all sets of three Less than 5 100 % TABLE II
consecutive strength test results 5 to less than 10 80 %
The standard rate of loading in equal or exceed the specified 10 to less than 15 70 % Deficiency in the average Percent of Contract
compression test is 20 to 50 psi per second. strength fc’, and no individual 15 to less than 20 60 % Thickness per Lot (mm) Price per Lot
20 to less than 25 50 %
If the test specimen is loaded at a slower strength test result is deficient
25 or more 0% 0–5 100 % payment
rate, the strength is lower than when it by more than 15% of the 6 – 10 95 % payment
loaded at the standard rate; a faster rate of specified strength fc’. B. THICKNESS SETERMINATION OF 11 – 15 85 % payment
load application will result in higher 2. Concrete deemed to be not CONCRETE 16 – 20 70 % payment
strengths. acceptable using the above 21 – 25 50 % payment
I. Tolerance and Pavement Thickness more than 25 Remove and Replace
criteria may be rejected unless ( No Payment)
the contractor can provide
evidence, by means of core a) The completed pavement shall be
accepted on a lot basis.
tests, than the quality of
concrete represented by failed 1. A lot shall be considered as
test results is acceptable in – 1000 linear meters of pavement
place. At least three when a single traffic lane is
representative cores shall be poured.
taken from each member or 2. A lot shall be considered as
area of concrete in place that is 500 linear meters of pavement
considered deficient. The
SLUMP TEST FOR CONSISTENCY OF
Total Credited Thickness = 154.5 cm Note:
more than 2 mm
PORTLAND CEMENT CONCRETE
REMARKS
Ave. Credited Thickness = 19.3 cm
thickness be
A slump test is measure of consistency in
Deficient in
AASHTO Designation: T 119 – 94 concrete. It is the difference between the
(ASTM Designation: C 143 – 74) height of the mold and the height of the
Remarks: vertical axis of the specimen once it is
separated from the mold.
Apparatus:
1. Station limit of thickness that failed to In construction work, it is the last barrier or
meet the allowable tolerance: Sta. 0 + 1. Galvanized mold, No. 16 gage (frustrum of a “Go or No Go” point before the concrete is
THICKNESS, cu.m.
349 to Sta. 0 + 351.25 (L = 2.25 m) cone with a base diam. Of 8 in. and height of placed, and a lot depends on the results. The
12 in.)
CREDITED
2. Area that failed to meet the tolerance in common mistakes that should be avoided are:
pavement thickness requirement: W x L 2. Scoop 1.) Poor sampling 2.) Neglecting to ampen the
20.5
20.0
20.5
19.5
17.5
17.5
19.0
20.0
-- = 6.10m x 2.25m = 13.725 sq.m. 3. Trowel core 3.) Improper rodding 4.) An unstable
3. Percent of contract price allowed for 4. Tamping Rod (5/8” dia., L = 24 in. with one base, and 5.) Wrong type of rod – and the test
payment of item 311 due to deficient in end bullet pointed at the lower end) results bears little relation to actual concrete
thickness: equality.
Procedure:
Deficiency in Thickness = Reqd.
Thickness – Ave. Credited Thickness 1. Dampen the mold and place on a flat moist
= 20.0 – 19.3 non-absorbent surface
AVERAGE THICKNESS,
FINAL REPORT ON CORE BORING TEST
17.5
19.0
20.0
+ 250 RL
+ 450 RL
+ 150 LL
+ 345 LL
+ 350 LL
+ 351.25
+ 355 LL
#4–F
#4 – B
#4
#5
Y
300(12) -460(18)
No. of Cylinder
vibrator shall penetrate into the
Up to 300 (12)
Over 300 (12)
mm (in.)
mm AASHTO Designation: T 126-76 AASHTO Designation: T 23
- The duration of vibration will depend (ASTM Designation: C 192-76) (ASTM Designation: C 31)
upon the workability of the concrete
and effectiveness of the vibrator No. Of Specimen – 3 or more for each test age or
- (note: Usually, sufficient vibration condition A. COMPRESSION TEST SPECIMENS
has been applied as soon as
the surface of the concrete PREPARATION OF MATERIALS: 1. Size of Specimens
becomes relatively smooth)
Temperature – 20 to 25 degrees C Diameter = 3 x max. nominal size of
4. Strike-Off aggregate
- After the consolidation, strike- Cement – Shall pass through 1.18 mm (No. 16) or Height = 2 x diameter
off the top surface of he finer sieve
concrete and finish it smoothly - All lumps must be rejected 2. Molding
with the flat strike-off plate - Fill the mold in 3 layers of
MIXING PROCEDURE: approximately equal volume
5. Cleaning and Weighing - Rod each layer with a bullet-shaped
- After the strike-off, clean all A. Hand Mixing tamping rod at lower end
excess concrete from the – mix cement and fine aggregate - The strokes shall be distributed
exterior of the measure and without water (and admixture, if uniformly over the cross-section of the
determine the net mass of the any) mold and shall just penetrate into the
concrete. - mix coarse aggregate without underlying layer
water - The bottom layer shall be rodded
6. Calculation - add water (and admixture throughout its depth
“solution” if used until the concrete - Tap the side of the mold to close the
Unit Weight = (Net Mass of the concrete) X is homogeneous voids left by they tamping rod
(Calibration Factor of measure) - After the top layer has been rodded,
B. Machine mixing the surface of the concrete shall be
Yield = (Total Mass of Batch) / (Unit Weight of struck off with a trowel and cover with
Concrete) Step 1 – Prior to starting rotation, add coarse a glass or metal plate to prevent
aggregate, some of the mixing water, evaporation
Cement Content and the solution of admixture, if
= Mass of Cement in the Batch required.
Volume of the Batch Step 2 – Start mixer and add fine aggregate,
200(8) as near
Strokes/Layer
as practicble
cement and water while running.
No. of Strokes
half depth
No. of Roddings per Layer / Rod Diameter
100 (4)
per Layer
No. of
If Step 2 is not possible
-
25
25
50
75
- Stop mixer
- Add other ingredients
No. of Layers
- Followed by 2 minutes final
as required
3 or more
mixing
3 equal
2 equal
Note: Cover open top wile resting.
Rod Diameter
Mm (inc)
10 (3/8)
16 (5/8)
16 (5/8)
16 (5/8)
Discharge concrete to mixing pan and remix
using shovel until uniform in appearance.
Compaction
Curing
) Vibration
Vibration
0 Rodding
(10Rodding
0 Mode of
- cover immediately after molding
- remove from mold not less than 20 nor
more than 48 hours after molding
Dia
Cyl
ind
(4)
(6)
(8)
10
15
20
25
(in
er
c)
M
m
0
0
.
- storage during the first 48 hours should be
vibration-free
Consolidation by Vibrator
Use 3 insertion of the vibrator at
different points for each layer
Allow the vibration to penetrate
through layer being vibrated, and
into layer below, approximately 25
mm (1 inch)
3. Curing
After molding cover top with wet
burlap and store in a cold place
Remove from mold after 24
hours and soak in water more
than 7 days prior to the time of
test (tests shall be kept in the
field at least three-fourths of the
test period)
While in the laboratory the
specimen shall be kept at
laboratory temperature until 24
to 48 hours before testing
General Rules:
1. Take samples from at least
three parts of the load
2. Use only non-absorptive molds
3. Fill in three equal layers, rod
each layer 25 times with
spherical-nose rod
4. Let cylinder stand undisturbed
from 12 to 24 hours, with tops
covered at temperature
between 60 and 80 F (20 – 26
C)
5. Pack cylinders carefully in
sawdust and ship to laboratory
for testing.
1. Size of Sample
Depth = 3 x max. nominal size
of aggregate
Width = depth or may be wider
by not more
Than half
Length = 3 x depth + 2 inches
or more
2. Molding
Fill the mold with concrete in layers
of approximately 75 mm (3 inches) in
depth
Rod each layer 50 times for each
square foot ( or 1 stroke for each 2
square inches)
After each layer is rodded, the
concrete shall be spaded along the
sides and ends with a mason’s
trowel or other suitable tools
When the rodding and spading
operations is completed, the top
shall be struck off with a Consolidation by vibration – Insert the APPROXIMATE SAND AND WATER
Depth of Sample
in.), use alternating insertions along two lines.
Half Depth
Allow the shaft of the vibrator to penetrate into the Based on mix having a water – cement
100 (4)
1 for each 14 sq.cm. (2 sq.in.) of Surface
1 for each 7 sq. cm. (sq.in.) of Surface
bottom layer approximately 25 mm (1 in.) ratio of 0.57 by weight of 22.8 kg per bag of
cement ( 22.8 L/bag of cement), 75.0 mm slump
25
- Let tests specimens stand undisturbed in adjustment below
their molds for 24 – 48 hours at 60 –
80F
Liters
per cu.m.
+ or – 3 %
No. of Layers
- 4.7 kg
+ 8.9 kg
- Cure samples 4 to 7 days at the project
3 or more
2 or more
2 equal
Rod Size and No. of Strokes per Layer
0
0
site
Kgs.
214
199
192
181
172
163
146
Note: Specimens made to determine
Aggregate
Sand % of
Absolute
Volume
cu.m.
Total
hours. Then stored as near as possible to
56
51
46
42
39
36
31
by
Percent Sand
the installation they represent and cured
+ or – 1
the same.
+ or ½
Rod diameter, mm (inches)
+3
-3
0
GENERAL RULES:
liters
199
184
178
166
157
148
131
Mode of Compaction
10 (3/8)
10 (3/8)
16 (5/8)
per cu.m.
1. Take samples from at least three parts of
199
184
178
166
157
148
131
Kg.
Aggregate by Absolute
once for each 2 sq.in. of area.
Sand % of Total
51
46
41
37
34
31
26
wood float.
5. Cover test beams immediately with a
165 – 310 (26 – 49)
150 – 200 (6 – 8)
Depth, mm (in)
at temperatures between 60 to 80 F.
Aggregate, mm (in.)
Maximum size of
Manufacture sand
37.5 (1 ½)
12.5 (1/2)
19.0 (3/4)
(Table V)
150.0 (6)
25.0 (1)
50.0 (2)
75.0 (3)
Uses of Each Class of Concrete 14 Paints 2 (S) per 100 cans 1- 4 liter can
SAMPLNG REQUIREMENTS FOR TESTING 1 - 20 liter can
Class A: All superstructures and heavily reinforced Of Common Construction Materials
Table 1 substructures. For slabs, beams, girders, 15 Joint Filler 1 - 400mm x 400mm
columns, arch ribs, box culverts, reinforced (Pre-molded) sample
abutments, retaining walls and reinforced SAMPLING REQUIREMENTS FOR 16 Curing 1 - liter
TESTING Compound
footings.
17 Concrete 1-set of 3 cylinder 1-set of 3 cylinder (6" x
compressive Strength
of 150 mm x 300 mm
Specimen at 28 days
of Common
Concrete Cylinder
16.5 ( 2,400 )
37.7 ( 5,000 )
20.7 ( 3,000 )
20.7 (3,000 )
Materials 18 Concrete 1 set of 3 beams for 1 set of 3 beams (6" x
bedding, and gravity walls, unreinforced or
Mpa (Psi)
Minimum
( ¾” – No. 4)
( 1” – No. 4 ) Seal : Concrete deposited in water. and each full day's operation
( 1” – No. 4)
bags
50 – 4.75
63 – 4.75
19 – 4.75
25 – 4.75
25 – 4.75
Thickness
2 Asphaltic 1 (S) per 40 tonnes 5 liters
Test
Materials or 200 drums
21 Water
3 Asphalti Mix 1-(S) per 130 tonnes 20 kgs (Complete)
Analysis
4 Aggregates a.) Chemical 500 Ml
Analysis
a.)Coarse 70 kgs b.) Sediment 500 Ml
Aggregates load Analysis
b.) Fine 50 kgs
Range in Slump
100 – 200
( 4 ) max.
100 max.
50 – 100
50 – 100
50 – 100
(2–4)
(2–4)
(4–8)
Aggregates cu.m.
a.) 20 kgs
Classification
b.) Routinary 50 kgs
Test
c.) Moisture
Density
Relation 50 kgs
Cement Ratio kg/kg
Maximum Water –
& CBR
6 Non - 2 pipes Min./0.5 % 2 pipes
Reinforced of No. of Pipes
0.53
0.58
0.55
0.49
0.58
Concrete
Pipe
7 Reinforced 1 (S) per 50 pipes or 1 pipe (1m length)
Concrete 2% No. of pipes
Pipe
8 Steel Pipe 1 (S) per 600 length 2 pcs of 100 mm long
(Galvanized ) taken from both ends
w/o thread
9 Concrete
Hollow
Content per cu.m.
Minimum Cement
Blocks
Kg (bag #)
(Complete)
(11.0)
(9.5)f
(9.0)
(8.0)
(9.5)
a. Strength 3 units
360
320
380
440
380
b. Moisture 3 units
Content
10 Steel Bar 1 (S) per 10,000 kgs 1 meter
or 10 tonnes
11 Steel Sheet 1 (S) per 1,000 1 sheet
(Galvanized) sheet
12 Wire:
(Strand)
SEAL
Class
Wire 2 meters
C
A
(Strap)
13 Gabion 1m x 2m