Service Manual: Super DC Inverter Lcac Series /energy Related Products
Service Manual: Super DC Inverter Lcac Series /energy Related Products
Duct
FSLIF-181AE2
FSLIF-241AE2
FSLIF-300AE2
FSLIF-361AE2
ceiling /floor
FSPIF-181AE2
FSPIF-241AE2
FSPIF-300AE2
FSPIF-361AE2
Console
FSFIF-120AE2
NOTE:
Before servicing the unit, please read this at first.
Always contact with your service center if meet problem.
FI_SM_ FSKIF_FSLIF_FSPIF_FSFIF--AE2_2014
Part 1 General Information .................................................................................................... 1
Part 4 Installation.................................................................................................................. 72
※The specifications, designs, and information in this book are subject to change without notice for
product improvement.
General Information
Part 1
General Information
1. Model Lists .................................................................................................. 2
2. External Appearance .................................................................................. 3
2.1 Indoor Units............................................................................................................ 3
2.2 Outdoor Units......................................................................................................... 3
3. Features ....................................................................................................... 4
General Information 1
Model Lists
1. Model Lists
1.1 Indoor Units
R410A (capacity multiplied by 1000Btu/h)
Type Function 12 18 24 30 36
Super slim cassette Cooling and heating ● ● ● ●
Duct Cooling and heating ● ● ● ●
Ceiling-floor Cooling and heating ● ● ● ●
Four-way cassette(compact) Cooling and heating ●
Console Cooling and heating ●
FSKIF-120AE2-EU
FSOIF-120AE2 Rotary GMCC
FSFIF-120AE2
FSKIF-181AE2
FSOIF-181AE2 Rotary GMCC FSLIF-181AE2
FSPIF-181AE2
FSKIF-241AE2
FSOIF-241AE2 Rotary GMCC FSLIF-241AE2
FSPIF-241AE2
FSKIF-300AE2
FSOIF-300AE2 Rotary GMCC FSLIF-300AE2
FSPIF-300AE2
FSKIF-361AE2
FSOIF-361AE2-3F Rotary Mitsubishi FSLIF-361AE2
FSPIF-361AE2
2 General Information
External Appearance
2. External Appearance
2.1 Indoor Units
Console
General Information 3
Features
3. Features
4.1. To meet Europe A level, actual EER/COP of new product with BLDC motors of indoor & outdoor unit and
DC compressor will be higher than 3.4.
4.2. Low ambient kit is standard for outdoor units
4.3. Network control function is standard for the indoor units.
4.4. Standard auto restart function and follow me function.
4.5. Slim cassette with standard remote controller, wire controller for optional. Duct with standard wired
controller, remote controller for optional.
4.6. Standard anti-cold air function.
4.7. Standard auto defrosting function.
4.8. Standard self-diagnose function.
4.9. Standard timer function and sleep mode function controlled by controller.
4 General Information
Indoor Units
Part 2
Indoor Units
Indoor Units 5
Indoor Units
2. Dimensions ......................................................................... 11
6. Sound Levels...................................................................... 15
7. Accessories ........................................................................ 16
6 Indoor Units
Features
1. Features
1.1 Overview
Compact design, super slim body size, less space requiring in installation
Each louver can be separately controlled, more comfort air blowing is possible.
Auto-lifting panel design, more convenient to clean and maintain the filter. (optional)
Indoor Units 7
Features
New air-intake
8 Indoor Units
Features
Draining Pump
Built-in draining pump to make sure condensed water drain out reliably.
Indoor Units 9
Features
1.6 Terminals for alarm lamp and long-distance on-off controller(Window contact)
connection are standard
Reserve terminals for the connection of alarm lamp and long-distance on-off controller, more human
control.
Alarm lamp
Long-distance on-off controller
10 Indoor Units
Dimensions
2. Dimensions
Model A H
FSKIF-181AE2 205 >235
FSKIF-241AE2 245 >275
FSKIF-300AE2 245 >275
FSKIF-361AE2 245 >275
Indoor Units 11
Service Space
3. Service Space
>1000mm
>1000m m
>1000m m
>1000mm
12 Indoor Units
Wiring Diagrams
4. Wiring Diagrams
FSKIF-181AE2 FSKIF-241AE2 FSKIF-300AE2 FSKIF-361AE2
Indoor Units 13
Electric Characteristics
5. Electric Characteristics
Power
Indoor Unit
Model Supply
Hz Voltage Min Max MFA
FSKIF-181AE2 50 220-240 198 254 10
FSKIF-241AE2 50 220-240 198 254 10
FSKIF-300AE2 50 220-240 198 254 10
FSKIF-361AE2 50 220-240 198 254 10
Notes:
MFA: Max. Fuse Amps. (A)
14 Indoor Units
Sound Levels
6. Sound Levels
1.4m
Microphone
Indoor Units 15
Accessories
7. Accessories
Name Shape Quantity
Seal ring 1
Owner's manual 1
Others
Installation manual 1
16 Indoor Units
The Specification of Power
Indoor Units 17
Field Wiring
9. Field Wiring
18 Indoor Units
Duct Type
Duct Type
1. Features .............................................................................. 20
2. Dimensions ......................................................................... 23
7. Sound Levels...................................................................... 29
8. Accessories ........................................................................ 30
Indoor Units 19
Features
1. Features
1.1 Installation accessories: (Optional)
Front Board, Filter, Panel for easy installation
Front Board
Air intake from rear (Standard) Air intake from bottom (Optional)
20 Indoor Units
Features
Motor
Blower Housing
Ventilated Panel
Indoor Units 21
Features
750mm upmost
1.7 Built-in display board
The standard indoor unit can be controlled by wired controller.
There is a display board with a receiver in the E-box. Move out the display, and fix it in other place, even
in the distance of 10m. The unit will realized remoter control.
The wired controller and the display board can display the error code or production code when the chips
detect some failure.
Display
22 Indoor Units
Dimensions
2. Dimensions
G
H
B
D
E F
A C
Size of outline
Capacity Outline dimension(mm) Air outlet opening size Air return opening size dimension mounted
(KBtu) plug
A B C D E F G H I J K L M
18/24 920 270 635 570 65 713 35 179 815 260 20 960 350
30 1140 270 775 710 65 933 35 179 1035 260 20 1180 490
36 1200 300 865 800 80 968 40 204 1094 288 45 1240 500
Indoor Units 23
Service Space
3. Service Space
Ensure enough space required for installation and maintenance.
All the indoor units reserve the hole to joint the fresh air pipe. The hole size as following:
24 Indoor Units
Wiring Diagrams
4. Wiring Diagrams
FSLIF-181AE2 FSLIF-241AE2 FSLIF-300AE2 FSLIF-361AE2
Indoor Units 25
Wiring Diagrams
26 Indoor Units
Static Pressure
5. Static Pressure
18,000Btu/h 24,000Btu/h
Pa
Pa
90
90
80
80
50 50
High speed
40 40
Mid speed Mid speed
30 30
Low speed
Low speed
20 20
10 10
200 300 400 500 600 700 800 900 1000 1100 1200 700 800 900 1000 1100 1200 1300 1400 1500
Air volume(m3/h) Air volume(m3/h)
30,000Btu/h 36,000Btu/h
36K
Pa
90
80
External static pressure (Pa)
70
Super high speed
60
High speed
50
Mid speed
40
Low speed
30
20
10
Indoor Units 27
Electric Characteristics
6. Electric Characteristics
Indoor Unit Power Supply
Model
Hz Voltage Min. Max. MFA
FSLIF-181AE2 50 220-240 198 254 10
FSLIF-241AE2 50 220-240 198 254 10
FSLIF-300AE2 50 220-240 198 254 10
FSLIF-361AE2 50 220-240 198 254 10
Note:
MFA: Max. Fuse Amps. (A)
28 Indoor Units
Sound Levels
7. Sound Levels
Discharge Suction
Duct Duct
1.4m
Microphone
Indoor Units 29
Accessories
8. Accessories
Name Shape Quantity
Seal sponge 1
Drain joint 1
Drainpipe Fittings
(for cooling & heating)
Seal ring 1
,
Owner s manual 1
Others
Installation manual 1
30 Indoor Units
The Specification of Power
Indoor Units 31
Field Wiring
32 Indoor Units
Ceiling & Floor Type
2. Dimensions .............................................................. 35
3. Service Space........................................................... 36
7. Accessories.............................................................. 40
Indoor Units 33
Features
1. Features
1.1. New design, more modern and elegant appearance.
1.3. Two direction auto swing (vertical & horizontal) and wide angle air flow,
--Air flow directional control minimizes the air resistance and produces wilder air flow to vertical
direction.
--The range of horizontal air discharge is widened which secures wider air flow distribution to provide
more comfortable air circulation no matter where the unit is set up
1.4. Three level fan speed, more humanism design, meets different air-supply requirement.
34 Indoor Units
Dimensions
2. Dimensions
Capacity (Btu/h) A B C D E
18K, 24K 1068 675 235 983 220
30K, 36K 1285 675 235 1200 220
Indoor Units 35
Service Space
3. Service Space
36 Indoor Units
Wiring Diagrams
4. Wiring Diagrams
FSPIF-181AE2 FSPIF-241AE2 FSPIF-300AE2
FSPIF-361AE2
Indoor Units 37
Wiring Diagrams
38 Indoor Units
Electric Characteristics
5. Electric Characteristics
Indoor Units Power Supply
Model
Hz Voltage Min. Max. MFA
FSPIF-181AE2 50 220-240 198 254 10
FSPIF-241AE2 50 220-240 198 254 10
FSPIF-300AE2 50 220-240 198 254 10
FSPIF-361AE2 50 220-240 198 254 10
Note:
MFA: Max. Fuse Amps. (A)
6. Sound Levels
Microphone
1m
1m 1.5m
Air outlet side 1m
Microphone
Ceiling Floor
Indoor Units 39
Accessories
7. Accessories
Name Shape Quantity
1. Remote controller 1
5. Owner's manual 1
Others 6. Installation manual 1
7. Remote controller manual 1
40 Indoor Units
Field Wiring
9. Field Wiring
Indoor Units 41
Field Wiring
2. Dimensions ....................................................................................... 44
8. Accessories ...................................................................................... 49
42 Indoor Units
Features
1. Features
1.1 New panel
360°surrounding air outlet design, affords comfortable feeling
Indoor Units 43
Dimensions
2. Dimensions
44 Indoor Units
Service Space
3. Service Space
Indoor Units 45
Wiring Diagrams
4. Wiring Diagrams
FSKIF-120AE2-EU
46 Indoor Units
Air Velocity and Temperature Distributions(Reference Data)
Airflow velocity
Temperature
Indoor Units 47
Electric Characteristics
6. Electric Characteristics
Indoor Units Power Supply
Model
Hz Voltage Min. Max. MFA
FSKIF-120AE2-EU 50 220-240 198 254 20
Notes:
MFA: Max. Fuse Amps. (A)
7. Sound Levels
1.4m
Microphone
48 Indoor Units
Accessories
8. Accessories
Name Shape Quantity
Seal ring 1
Owner's manual 1
Others
Installation manual 1
Phase 1-phase
Power
Frequency and Voltage 220-240V, 50Hz
Indoor Units 49
Field Wiring
50 Indoor Units
Console Type
Console Type
1. Features ............................................................................................ 53
2. Dimensions ....................................................................................... 55
8. Accessories ...................................................................................... 61
Console Type 51
Features
1. Features
1.1. Modern and elegant appearance
The simple and stylish designs can nicely harmonies with your living space.
Air outlet from top and bottom to make quick cooling ------When the A/C is just switched on, or room
temp. is still high, cold air will be blown out from top and bottom air outlet to cool down the room quickly
Air outlet from top to maintain room temp. ----When the room has been cooled down, or the A/C has
been opened over 1 hour, cold air only from the top outlet to keep constant room temp
Heating mode
Anti-cold air ------When the AC is just turn on, temperature of evaporator is very low, in this case, in
order to prevent cold air direct blowing, only the upper louver is opened in a high position, the lower
louver closed.
Console Type 53
Console Type
1.3. Four air inlets
Advanced centrifugal fan technology makes a fast airflow and reduces the indoor noise lower to 28dB.
54 Console Type
2. Dimensions
FSFIF-120AE2
Console Type 55
3. Service Space
56 Console Type
4. Wiring Diagrams
FSFIF-120AE2
Console Type 57
5. Air Velocity and Temperature Distributions(Reference Data)
Discharge angle 60
Airflow velocity
Temperature
58 Console Type
6. Electric Characteristics
Indoor Units Power Supply
Model
Hz Voltage Min. Max. MFA
FSFIF-120AE2 50 220-240 198 254 16
Console Type 59
7. Sound Levels
Microphone
1m
1.5m
60 Console Type
8. Accessories
Name Shape Quantity
Remote controller 1
Mounting screw(ST2.9×10-C-H) 2
Phase 1-phase
Power
Frequency and Voltage 220-240V, 50Hz
Console Type 61
10. Field Wiring
FSFIF-120AE2
62
Outdoor Units
Part 3
Outdoor Units
1. Dimensions .................................................................................................... 64
Outdoor Units 63
Dimensions
1. Dimensions
Unit:mm
Model
A B C D E F H
FSOIF-120AE2 760 530 290 315 270 285 590
FSOIF-181AE2 845 560 335 360 312 320 700
FSOIF-241AE2 900 590 333 355 302 315 860
FSOIF-300AE2 900 590 333 355 302 315 860
FSOIF-361AE2-3F 990 624 366 396 340 345 965
64 Outdoor Units
Service Space
2. Service Space
(Wall or obstacle)
Air outlet
More than 200cm
Outdoor Units 65
Piping Diagrams
3. Piping Diagrams
FSOIF-120AE2 FSOIF-181AE2 FSOIF-241AE2 FSOIF-300AE2
INDOOR OUTDOOR
Electronic
LIQUID SIDE CAPILIARY TUBE expansion valve
HEAT
EXCHANGE
(EVAPORATOR)
HEAT
T2 Evaporator T1 Room temp. T4 Ambient EXCHANGE
temp. sensor sensor temp. sensor (CONDENSER)
middle
T2B Evaporator
temp. sensor
outlet
GAS SIDE
4-WAY VALVE
FSOIF-361AE2-3F
INDOOR OUTDOOR
Electronic
LIQUID SIDE CAPILIARY TUBE expansion valve
HEAT
EXCHANGE
(EVAPORATOR) HEAT
T1 Room temp. T4 Ambient EXCHANGE
T2 Evaporator temp. sensor
sensor (CONDENSER)
temp. sensor
middle
T2B Evaporator
temp. sensor
outlet
GAS SIDE
4-WAY VALVE
66 Outdoor Units
Wiring Diagrams
4. Wiring Diagrams
FSOIF-120AE2
Outdoor Units 67
Wiring Diagrams
FSOIF-361AE2-3F
68 Outdoor Units
Electric
Characteristics
5. Electric Characteristics
Outdoor Unit
Model
Hz Voltage Min. Max.
FSOIF-120AE2 50 220-240V 198V 254V
FSOIF-181AE2 50 220-240V 198V 254V
FSOIF-241AE2 50 220-240V 198V 254V
FSOIF-300AE2 50 220-240V 198V 254V
FSOIF-361AE2-3F 50 380-415V 342V 440V
Outdoor Units 69
Operation Limits
6. Operation Limits
Temperature
Cooling operation Heating operation
Mode
Room temperature 17℃~32°C 0°C~30℃
CAUTION:
1. If the air conditioner is used beyond the above conditions, certain safety protection features may come
into operation and cause the unit to operate abnormally.
2. The room relative humidity should be less than 80%. If the air conditioner operates beyond this figure, the
surface of the air conditioner may attract condensation. Please set the vertical air flow louver to its maximum
angle (vertically to the floor), and set HIGH fan mode.
3. The optimum performance will be achieved during this operating temperature zone.
70 Outdoor Units
Sound Levels
7. Sound Levels
Outdoor Unit
Microphone
1.0m
Note: H= 0.5 × height of outdoor unit
Outdoor Units 71
Installation
Part 4
Installation
1. Installation Procedure...................................................... 73
72 Installation
Installation Procedure
1. Installation Procedure
Test operation
Installation 73
Location selection
2. Location selection
2.1 Indoor unit location selection
The place shall easily support the indoor unit’s weight.
The place can ensure the indoor unit installation and inspection.
The place can ensure the indoor unit horizontally installed.
The place shall allow easy water drainage.
The place shall easily connect with the outdoor unit.
The place where air circulation in the room should be good.
There should not be any heat source or steam near the unit.
There should not be any oil gas near the unit
There should not be any corrosive gas near the unit
There should not be any salty air neat the unit
There should not be strong electromagnetic wave near the unit
There should not be inflammable materials or gas near the unit
There should not be strong voltage vibration.
74 Installation
Indoor unit installation
Model A H Remark
18-30 205 >235 R410A Cooling / Cooling & Heating
36 245 >275 R410A Cooling / Cooling & Heating
Installation 75
Indoor unit installation
Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the
expansible hooks (fittings).
Adjust the position to ensure the gaps between the body and the four sides of ceiling are even. The body's
lower part should sink into the ceiling for 10~12 mm. In general, L is half of the screw length of the
installation hook.
Locate the air conditioner firmly by wrenching the nuts after having adjusted the body's position well.
76 Installation
Indoor unit installation
Hang the panel to the hooks on the mainbody. If the panel is with auto-lift grille, please watch the ropes lifing
the grille, DO NOT make the ropes enwinded or blocked.
Installation 77
Indoor unit installation
Tighten the screws under the panel hooks till the panel closely stick on the ceiling to avoid condensate
water.
Hang the air-in grill to the panel, then connect the lead terminator of the swing motor and that of the control
box with corresponding terminators on the body respectively.
78 Installation
Indoor unit installation
Installation 79
Indoor unit installation
80 Installation
Indoor unit installation
② Stick the attached seal sponge as per the indicating place in the following fig, and then change the
mounting positions of air return panel and air return flange .
③ When install the filter mesh, please plug it into flange inclined from air return opening, and then push up.
④ The installation has finish, upon filter mesh which fixing blocks have been insert to the flange positional
holes.
Installation 81
Indoor unit installation
Capacity (Btu/h) D E
18K, 24K 983 220
36K 1200 220
② Wall-mounted installation
82 Installation
Indoor unit installation
① Ceiling installation
Select the position of installation hooks according to the hook holes positions showed in upper picture.
Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the
expansible hooks (fittings).
② Wall-mounted installation
Install the tapping screws onto the wall.(Refer to picture below)
Locate the hanging arm on the hanging screw bolt. Prepare the mounting bolts on the unit.
Installation 83
Indoor unit installation
② Wall-mounted installation
Hang the indoor unit by insert the tapping screws into the hanging arms on the main unit. (The bottom of
body can touch with floor or suspended, but the body must install vertically.)
84 Installation
Indoor unit installation
Installation 85
Indoor unit installation
Face the concave side of the installation hooks toward the expansible hooks. Determine the length of the
installation hooks from the height of ceiling, then cut off the unnecessary part.
If the ceiling is extremely high, please determine the length of the installation hook depending on the real
situation.
Adjust the position to ensure the gaps between the body and the four sides of ceiling are even. The body's
lower part should sink into the ceiling for 10~12 mm. In general, L is half of the screw length of the
installation hook.
Locate the air conditioner firmly by wrenching the nuts after having adjusted the body's position well.
86 Installation
Indoor unit installation
Tighten the screws under the panel hooks till the panel closely stick on the ceiling to avoid condensate
water.
Hang the air-in grill to the panel, then connect the lead terminator of the swing motor and that of the control
box with corresponding terminators on the body respectively.
Installation 87
Indoor unit installation
88 Installation
Outdoor unit installation (Side Discharge Unit)
Air outlet
More than 200cm
Model B C D
FSOIF-120AE2 530 290 315
FSOIF-181AE2 560 335 360
FSOIF-241AE2
590 333 355
FSOIF-300AE2
FSOIF-361AE2-3F 624 366 396
4.3 Install the Unit
Since the gravity center of the unit is not at its physical center, so please be careful when lifting it with a sling.
Never hold the inlet of the outdoor unit to prevent it from deforming.
Do not touch the fan with hands or other objects.
Do not lean it more than 45, and do not lay it sidelong.
Make concrete foundation according to the specifications of the outdoor units.
Fasten the feet of this unit with bolts firmly to prevent it from collapsing in case of earthquake or strong wind.
Installation 89
Refrigerant pipe installation
90 Installation
Refrigerant pipe installation
After flared the pipe, the opening part must be seal by end cover or adhesive tape to avoid duct or
exogenous impurity come into the pipe.
5.2.7 Drill holes if the pipes need to pass the wall.
5.2.8 According to the field condition to bend the pipes so that it can pass the wall smoothly.
5.2.9 Bind and wrap the wire together with the insulated pipe if necessary.
5.2.10 Set the wall conduit
5.2.11 Set the supporter for the pipe.
5.2.12 Locate the pipe and fix it by supporter
For horizontal refrigerant pipe, the distance between supporters should not be exceed 1m.
For vertical refrigerant pipe, the distance between supporters should not be exceed 1.5m.
5.2.13 Connect the pipe to indoor unit and outdoor unit by using two spanners.
Be sure to use two spanners and proper torque to fasten the nut, too large torque will damage the
bellmouthing, and too small torque may cause leakage. Refer the following table for different pipe
connection.
Torque Sketch map
Pipe Diameter
(kgf.cm) (N.cm)
Installation 91
Refrigerant pipe installation
Note: All used branch pipe must be produced by the factory, otherwise it causes malfunction.
The indoor units should be installed equivalently at the both side of the U type branch
pipe.
30K+30K 50m
Max. branch pipe length 15m L1, L2
Max. branch pipe length difference 10m L1-L2
Max. height difference between
20m H1
Height
Drop
5.3.4 The branching pipe must be installed horizontally, error angle of it should not large than 10°. Otherwise,
malfunction will be caused.
92 Installation
Refrigerant pipe installation
Installation 93
Drainage pipe installation
94 Installation
Drainage pipe installation
Gas bag
6.2.5 The horizontal pipe layout should avoid converse flow or bad flow
Drainage pipe Drainage pipe Drainage pipe Drain tee
Water flow Water flow Water flow Water flow Water flow
Branch pipe
The correct installation will not cause converse water flow and the slope of the branch pipes can be
adjusted freely
The false installation will cause converse water flow and the slope of the branch pipe can not be
adjusted.
6.2.6 Water storage pipe setting
If the indoor unit has high extra static pressure and without water pump to elevate the condensate water,
such as high extra static pressure duct unit , the water storage pipe should be set to avoid converse flow
or blow water phenomena.
Installation 95
Drainage pipe installation
Indoor unit
Plug
More than 25mm
Hanger
Plug Plug
6.2.9 The end of drainage pipe shall not contact with ground directly.
96 Installation
Drainage pipe installation
2.2 Power on and let the air conditioner operate for cooling. Check operation status of drainage pump, and
then connect the plug of water level switch, check the operation sound of water pump and observe
whether the water can discharge through the transparent hard pipe at drainage outlet. (In light of the
length of drainage pipe, water shall be discharged about 1 minute delayed)
2.3 Stop the operation of air conditioner, power off the power supply and put the cover of water test hole
back to the original place.
a. After stopped the air conditioner 3 minutes, check whether there is anything abnormal. If drainage pipes
have not been distributed properly, over back-flow water shall cause the flashing of alarm indicator at
remote-controlled receiving board and even water shall run over the water collector.
b. Continuously infusing water until water level alarmed, check whether the drainage pump could
discharge water at once. If water level does not decline under warning water level 3 minutes later, it
shall cause shutdown of unit. When this situation happens, the normal startup only can be recovered by
turning down power supply and eliminating accumulated water.
Note: Drain plug at the main water-containing plate is used for eliminating accumulated water in
water-containing plate when maintaining air conditioner fault. During normal operation, the plug shall be
filled in to prevent leakage.
Installation 97
Vacuum Drying and Leakage Checking
98 Installation
Additional refrigerant charge
Note:
Refrigerant may only be charged after performed the vacuum drying process.
Always use gloves and glasses to protect your hands and eyes during the charge work.
Use electronic scale or fluid infusion apparatus to weight refrigerant to be recharged. Be sure to avoid
extra refrigerant charged, it may cause liquid hammer of the compressor or protections.
Use supplementing flexible pipe to connect refrigerant cylinder, pressure gauge and outdoor unit. And
The refrigerant should be charged in liquid state. Before recharging, The air in the flexible pipe and
manifold gauge should be exhausted.
After finished refrigerant recharge process, check whether there is refrigerant leakage at the connection
joint part.(Using gas leakage detector or soap water to detect).
Installation 99
Engineering of insulation
9. Engineering of insulation
9.1 Insulation of refrigerant pipe
9.1.1 Operational procedure of refrigerant pipe insulation
Cut the suitable pipe → insulation (except joint section) → flare the pipe → piping layout and connection→
vacuum drying → insulate the joint parts
The insulation material at the joint pipe shall be 5~10cm longer than the gap of the insulation material.
The insulation material at the joint pipe shall be inserted into the gap of the insulation material.
The insulation material at the joint pipe shall be banded to the gap pipe and liquid pipe tightly.
The linking part should be use glue to paste together
Be sure not bind the insulation material over-tight, it may extrude out the air in the material to cause bad
insulation and cause easy aging of the material.
100 Installation
Engineering of electrical wiring
Installation 101
Test operation
102 Installation
Electrical Control System
Part 5
Electrical Control System
1. Electrical Control Function ................................... 104
3.5
High
3.0
Medium
1.5
1.0
Low
Ts=24
5.0
High
4.0
Medium
3.0
2.0
Low
Ts=24
T4
A DC_FAN_HI_SPD_ADD
28℃
26℃
B DC_FAN_MID_SPD_ADD
25℃
23℃
C DC_FAN_MIN_SPD_ADD
22℃
20℃
D DC_FAN_SLOW_SPD_ADD
19℃
17℃
E DC_FAN_SSLOW_SPD_ADD
T1-Ts
H
6.0
a (H -L)*0.75+L
5.0
b (H -L)*0.5+L
4.0
c (H -L)*0.25+L
2.5
d L
1.0
e
3.5
High
3.0
Medium
1.5
1.0
Low
5.0
High
4.0
Medium
3.0
2.0
Low
T4
E DC_FAN_SSLOW_SPD_ADD
21℃
19℃
D DC_FAN_SLOW_SPD_ADD
18℃
16℃
C DC_FAN_MIN_SPD_ADD
15℃
13℃
B DC_FAN_MID_SPD_ADD
12℃
10℃
A DC_FAN_HI_SPD_ADD
If the compressor stops caused by the room temperature rising, the indoor fan will be forced to run 127
seconds with breeze. During this period, the anti-cold-wind is disabled.
Auto fan action in heating mode:
T1-Ts+¦ ¤
T
0.0
L
-1.0
(H+-L)*0.2+L
-2.0
(H+-L)*0.4+L
-3.0
(H+-L)*0.6+L
-4.0
(H+-L)*0.6+L
-5.0
-6.0 (H+-L)*0.8+L
-6.5
H+
T1-Ts-¦ ¤T
Low
-3.5
-4
Medium
-4.5
-5
High
Low
-2
-3
Medium
-4
-5
High
Frequency F3 FrequencyF16
on
Compressor
off
on
4-way valve
off
on
Outdoor fan
off
on
Indoor fan
off
10s
Indoor fan breeze(10s)
xx
10s
xx=90
T4
Time1
3℃
Time2
Time conditions:
time1
Time conditions(Meet the following conditions)
1.Running in heating mode
2. T4≥3℃
3. Compressor is on
4. T3≤TempEnterDefrost_ADD ℃
Cleared conditions (Meet any one of the following conditions)
1. Compressor is off.
2. T3>TempEnterDefrost_ADD ℃
Time2
Time conditions(Meet the following conditions)
1.Running in heating mode
2. T4<3℃
3. Compressor is on
4. T3≤TempEnterDefrost_ADD ℃
② T3 ≥15℃;
③ T3 ≥7℃ for 60seconds.
Defrosting action:
4-Way valve
TimeA 10S
10S 30S
Indoor fan
Outdoor fan
PMV running
PMV 8 mins with 300P
480P
T2
Off
TEstop
Decrease
TEdown
Hold
TEnorm
Resume
1.3.4 Auto-mode
This mode can be chosen with remote controller and the setting temperature can be changed between
17~30℃.
In auto mode, the machine will choose cooling, heating or fan-only mode according to ΔT (ΔT =T1-Ts).
For 12K models:
ΔT=T1-Ts Running mode
ΔT>1℃ Cooling
-1<ΔT≤1℃ Fan-only
ΔT≤-1℃ Heating
ΔT≥2℃ Cooling
-1≤ΔT<2℃ Fan-only
ΔT<-1℃ Heating
1.3.10 Follow me
1) If the indoor PCB receives the signal which results from pressing the FOLLOW ME button on remote
controller, the buzzer will emit a sound and this indicates the follow me function is initiated. But when the
indoor PCB receives signal which sent from remote controller every 3 minutes, the buzzer will not
respond. When the unit is running with follow-me function, the PCB will control the unit according to the
temperature from follow-me signal, and the temperature collection function of room temperature sensor
will be shielded.
2) When the follow-me function is available, the PCB will not respond according to the setting temperature
3) The PCB will take action to the mode change information from remote controller signal, and the
follow-me function will be turned off. (if the wired remote controller does not initiate follow me function).
4) When the unit is running with follow-me function, if the PCB doesn’t receive any signal from remote
controller for 7 minutes or pressing FOLLOW ME button again, the follow-me function will be turned off
automatically, and the temperature collection function of room temperature sensor will be available, the
PCB will control the unit according to the room temperature detected from its own room temperature
the digital display tube will display the follow procedure when push SW1 each time.
N Display Remark
00 Normal display Display running frequency, running state or malfunction code
Actual data*HP*10
If capacity demand code is higher than 99, the digital display
tube will show single digit and tens digit. (For example, the
01 Indoor unit capacity demand code
digital display tube show “5.0”,it means the capacity demand
is 15. the digital display tube show “60”,it means the capacity
demand is 6.0)
02 Amendatory capacity demand code
The frequency after the capacity requirement
03
transfer
04 The frequency after the frequency limit
05 The frequency of sending to 341
If the temp. is lower than 0 degree, the digital display tube will
Indoor unit evaporator outlet temp.(heating T2,
06 show “0”.If the temp. is higher than 70 degree, the digital
cooling T2B)
display tube will show “70”.
07 Condenser pipe temp.(T3) If the temp. is lower than -9 degree, the digital display tube will
show “-9”.If the temp. is higher than 70 degree, the digital
08 Outdoor ambient temp.(T4) display tube will show “70”. If the indoor unit is not connected,
the digital display tube will show: “――”
The display value is between 13~129 degree. If the temp. is
lower than 13 degree, the digital display tube will show “13”.If
the temp. is higher than 99 degree, the digital display tube will
09 Compressor discharge temp.(T5) show single digit and tens digit. (For example, the digital
display tube show “0.5”,it means the compressor discharge
temp. is 105 degree. the digital display tube show “1.6”,it
means the compressor discharge temp. is 116 degree)
10 AD value of current
The display value is hex number.
11 AD value of voltage
12 Indoor unit running mode code Off:0, Fan only 1,Cooling:2, Heating:3
13 Outdoor unit running mode code Off:0, Fan only 1,Cooling:2, Heating:3, Forced cooling:4
Actual data/4.
If the value is higher than 99, the digital display tube will show
14 EXV open angle single digit and tens digit.
For example ,the digital display tube show “2.0”,it means the
EXV open angle is 120×4=480p.)
Frequency limit
Bit7 caused by IGBT
radiator
Frequency limit
Bit6
caused by PFC
Frequency limit The display value is hex
Bit5 number. For example,
caused by T4.
the digital display tube
Frequency limit
Bit4 show 2A,then Bit5=1,
15 Frequency limit symbol caused by T2.
Bit3=1, Bit1=1.
Frequency limit
Bit3 It means frequency limit
caused by T3.
caused by T4,T3 and
Frequency limit current.
Bit2
caused by T5.
Frequency limit
Bit1
caused by current
Frequency limit
Bit0
caused by voltage
16 DC fan motor speed
17 IGBT radiator temp. The display value is between 30~120 degree. If the temp. is
lower than 30 degree, the digital display tube will show “30”.If
the temp. is higher than 99 degree, the digital display tube will
show single digit and tens digit. (For example, the digital
display tube show “0.5”,it means the IGBT radiator temp. is
105 degree. the digital display tube show “1.6”,it means the
IGBT radiator temp. is 116 degree)
18 Indoor unit number The indoor unit can communicate with outdoor unit well.
19 Condenser pipe temp. of 1# indoor unit If the temp. is lower than 0 degree, the digital display tube will
20 Condenser pipe temp. of 2# indoor unit show “0”.If the temp. is higher than 70 degree, the digital
display tube will show “70”. If the capacity demand is 0, , the
digital display tube will show “0. If the indoor unit is not
21 Condenser pipe temp. of 3# indoor unit
connected, the digital display tube will show: “――”(heating
T2,cooling T2B)
22 1# Indoor unit capacity demand code Actual data*HP*10
If capacity demand code is higher than 99, the digital display
23 2# Indoor unit capacity demand code tube will show single digit and tens digit. (For example, the
digital display tube show “5.0”,it means the capacity demand
is 15. the digital display tube show “60”,it means the capacity
24 3# Indoor unit capacity demand code demand is 6.0). If the indoor unit is not connected, the digital
display tube will show: “――”
2. Troubleshooting
2.1 Display board
2.1.1 Icon explanation on indoor display board (Super slim cassette).
4 Full-water malfunction X ☆ X X E3
9 Full-water malfunction X ☆ X X EE
Communication malfunction between main
10 ☆ ☆ ☆ X F0
PCB and up-down panel PCB
11 Up-down panel malfunction ☆ ☆ X ☆ F1
Index 1:
1.Indoor DC fan motor(control chip is inside fan motor)
Measure the resistance value of each winding by using the tester. If any resistance value is zero, the fan
motor must have problems and need to be replaced.
For other models:
NO. Color
1 Red
2 ---
3 Black
4 White
5 Yellow
6 Blue
For console:
5
4
6
1 3
2
NO. Color
1 Red
2 ---
3 White
4 Blue
5 Yellow
6 Black
NO. 1 2 3 4 5
Color Orange Grey White Pink Black
Signal Hu Hv Hw Vcc GND
each other, the fan motor must has problems and need to be replaced. Otherwise, go to step 2.
2) Power on and when the unit is in standby, measure the voltage of pin4-5 in feedback signal connector. If
3) Rotate the fan by hand, measure the voltage of pin1-5, pin 2-5 and pin 3-5 in feedback signal connector.
If any voltage is not positive voltage fluctuation, the fan motor must has problems and need to be
replaced.
Index2:
1. Indoor DC fan motor(control chip is inside fan motor)
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor
connector. If the value of the voltage is not in the range showing in below table, the PCB must have
problems and need to be replaced.
For other models:
1 3
2
2.4.3 For the unit with TWINS function(For the super-slim cassette & duct)
2.4.3.1 Communication malfunction between master unit and indoor unit
Yes
Yes
2.4.4.2. E2 malfunction
E2 display
Yes
No
Yes
Yes
No
Yes
No
2.4.4.3. E3 malfunction
2.4.4.4. E4 malfunction
Voltage protection
Yes
No
No
No
Voltage protection
Yes
No
No Yes
No
No
Yes
No
No
Yes
2.4.4.8. E8 malfunction
2.4.4.8. P0 malfunction
2.4.4.11. P3 malfunction
2.4.4.12. P4 malfunction
When compressor discharge temperature is higher than 115°C, the unit will stop, and unit runs again when
compressor discharge temperature is lower than 90°C.
P4 display
Temperature protection of
compressor discharge
No
Yes
Judge: The
discharge temp.
sensor is broken
Yes
2.4.4.13. P5 malfunction
When condenser high temp. is more than 65°C, the unit will stop, and unit runs again when outdoor pipe
temp. less than 52°C.
Yes
Yes No
Yes
No Yes No
Yes
No
Yes No
Replace the IPM module,
check whether the system
can work normally? Check whether the bridge rectifiers
are normal? Use the multimeter to
measure the resistance between
each two terminals, check whether
there is the condition that value of
No resistance is 0
Yes No
No
No
Trouble is solved
Yes
2.4.4.16. P7 malfunction
P7 display
Whether the
Whether compressor
No connection is No Reconnect and retest
operates?
good?
Yes Yes
No
Yes
Clean the heat exchanger and
the air-outlet
No
Appendix 2
Unit: ℃---K Discharge temp. sensor table
-20 542.7 20 68.66 60 13.59 100 3.702
-19 511.9 21 65.62 61 13.11 101 3.595
-18 483 22 62.73 62 12.65 102 3.492
-17 455.9 23 59.98 63 12.21 103 3.392
-16 430.5 24 57.37 64 11.79 104 3.296
-15 406.7 25 54.89 65 11.38 105 3.203
-14 384.3 26 52.53 66 10.99 106 3.113
-13 363.3 27 50.28 67 10.61 107 3.025
-12 343.6 28 48.14 68 10.25 108 2.941
-11 325.1 29 46.11 69 9.902 109 2.86
-10 307.7 30 44.17 70 9.569 110 2.781
-9 291.3 31 42.33 71 9.248 111 2.704
-8 275.9 32 40.57 72 8.94 112 2.63
-7 261.4 33 38.89 73 8.643 113 2.559
-6 247.8 34 37.3 74 8.358 114 2.489
-5 234.9 35 35.78 75 8.084 115 2.422
-4 222.8 36 34.32 76 7.82 116 2.357
-3 211.4 37 32.94 77 7.566 117 2.294
-2 200.7 38 31.62 78 7.321 118 2.233
-1 190.5 39 30.36 79 7.086 119 2.174
0 180.9 40 29.15 80 6.859 120 2.117
1 171.9 41 28 81 6.641 121 2.061
2 163.3 42 26.9 82 6.43 122 2.007
3 155.2 43 25.86 83 6.228 123 1.955
4 147.6 44 24.85 84 6.033 124 1.905
5 140.4 45 23.89 85 5.844 125 1.856
6 133.5 46 22.89 86 5.663 126 1.808
7 127.1 47 22.1 87 5.488 127 1.762
8 121 48 21.26 88 5.32 128 1.717
9 115.2 49 20.46 89 5.157 129 1.674
10 109.8 50 19.69 90 5 130 1.632
11 104.6 51 18.96 91 4.849
12 99.69 52 18.26 92 4.703
13 95.05 53 17.58 93 4.562
14 90.66 54 16.94 94 4.426
15 86.49 55 16.32 95 4.294 B(25/50)=3950K
16 82.54 56 15.73 96 4.167
17 78.79 57 15.16 97 4.045 R(90℃)=5KΩ±3%
18 75.24 58 14.62 98 3.927
19 71.86 59 14.09 99 3.812
3. Controller
3.1Wireless Remote Controller
3.1.1RG36C2/BGE
1. Mode button: When press this button, the operation mode change as the following sequence:
AUTO COOL DRY HEAT FAN
Remark: For the cooling only model, the heating mode is skipped.
2. Timer on button: Press this button, timer on function is active. Then every press, the time increase 0.5h,
after 10h, 1h increasement after each press. If cancel this Function, just set it to "0.0"
3. Timer off button: Press this button, timer off function is active. Then every press, the time increase 0.5h,
after 10h, 1h increasement after each press. If cancel this function, just set it to "0.0" .
4. Follow me button: When under cool, heat and auto mode, press this button, follow me function is active.
Press again, this function is ineffective.
5. Electrical heater button: If press this button in heat mode, electrical heater function become ineffective.
6. Reset button (hidden): Use a 1mm stick to press in the little hole , then the current setting is canceled .
The wire controllers enter into original state.
7. ON/OFF button: When in off state, press this button, the indicator is on, the wire controller enter into on
state, and send setting information to indoor PCB. When in on state, press this button, the indicator is
off, and send instruction. If timer on or timer off has been set, it cancel this setting then send instruction
to stop the machine.
8. Adjust button: Set indoor temperature up. If press and hold on, it will increase at 1degree per 0.5
second.
9. Adjust button: Set indoor temperature down. if press and hold on, it will decrease at 1degree per 0.5
Second.
10. Swing button: First press, start swing function; second press, stop swing. (Match to some model with
swing function).
11. Economy operation button: press this button, the indoor unit operates in economy mode, press again,
exit this mode (it may be ineffective for some models)
12. Fan speed button: press this button consecutively; the fan speed will circle as follow:
13. Lock button (hidden): When you push the LOCK button, all current settings are locked in and the wire
controller does not accept any operation except that of the LOCK button. Use the lock mode when you
want to prevent setting from being changed accidentally or play fully. Push the LOCK button again when
you want to cancel the LOCK mode.
1. Operation mode indication: When press” MODE” button, the following mode can be selected in circle.
Auto Cool Dry Heat Fan only Auto.
Auto→ Cool→ Dry →Heat→ Fan only →Auto
For cooling only model, heat mode is skipped.
2. Timer: When adjust setting on time or only on time is set, the “ON” is lighted. When adjust setting off
time or only off time is set, the” OFF" is lighted. If on and off timer are both set, the “ON” and “OFF” are
both lighted.
3. Follow me function: There is a temperature sensor inside the wire controller, after setting temperature, it
will compare the two temperatures, and the space of wire controller will be the same as setting
temperature. It is available under cooling, heating, auto mode.
4 ON/OFF indication: When it is on, the icon display, otherwise it is extinguished.
5. Fan speed indication: There are four fan modes: low, middle, high, auto. For some models, no middle
fan then the middle fan is seen as high speed.
6. Lock: When the "LOCK" button is pressed, the icon appears and other buttons is unable, press again,
the icon disappears.
7. Temperature display zone: Generally it displays setting temperature; it can be adjusted by press
temperature button▲and▼ .But in fan mode, no display here.
Remark:
The wired controller will reset to factory setting with auto mode, auto fan and 24℃ setting temperature when
the air conditioner restarts after power failure.
And this may cause inconsistent displays on the wired controller and on the air conditioner. You need to
readjust the running status through the wired controller.
Installation
Installation Notice:
When the air conditioner needs the constant frequency wire controller, be sure adding a wire joint with 5
terminal named A, B, C, D, E in indoor unit, and fixing an infrared emitter whose anode and cathode
connecting with A and B near the receiver in the indoor unit switch board, then connecting the terminal +5v,
GND, Run in the switch board to C,D,E respectively.
NOTE
●The connecting wire should be a little longer as to take away the switch board easily for maintenance.
●The connecting wire should be a little longer as to take away the controller easily for maintenance.
LFIS-B-1401