Operating Manual © Turner 210 © Turner 250X400 © Turner 250X550 Keep for future reference !SOP> Dear customer, ‘Thank you for acquiring a quantum product. quantum metal working machines offer maximum quali technical solutions and optimum value. Ongoing development and product innovation ensure the latest technological and safety features. We want fo help you in your work and make sure you are satisfied with ‘ur products and get the best from our machines. For safety reasons and to ensure problem-free working, we recommend that you read the operating ‘manual carefully before commissioning the machine and keep it in a safe place for future reference. Information This operating manual provides all the necessary indications for fault-ree use of the machine and any necessary maintenance work. You can use it to submit claims during the warranty period, Our distribution network is always at your disposel for after-sales service, spare parts and pending orders, to help you get the most out of our machines. We always appreciate any suggestions you may have about this operating manuial that might help us improve the service quantum offers its customers. The illustrations and information in this manual may vary from those of your machine. The manufacturer constantly endeavours o improve and update its products. For this reason, visual and technical ‘modifications. may be introduced without prior notice. We hold no liability for any alterations or errors Contained in this manual This manual has been drawn up by the manufacturer and is an integral component of the machine equipment. The information compiled in this manual is intended for the user. The manual determines the inlended purpose of the machine and contains all the necessary information for safe and correct usage. Observing the indications set out in this manual at all times will ensure the safety of personnel and the ‘machine, economical operation and a long service life. To ald comprehension, this manual is divided into various sections covering the most important issues. The table of contents gives a quick overview of the Inaividual issues. Important passages are marked in bold type and are preceded by the following symbols: Explanations: Note Refers to situations that could cause injury to persons, damage to the machine andlor the surroundings or financial loss. Attention! Rotating parts. DANGER OF INJURIES! Attention!! Use protective goggles! DANGER OF INJURIES! Attention!!_ Pull mains plug before starting work. DANGER OF INJURIES! “The term "machine" is used instead of the usual trade name of the device to which the operating manual refers (s00 fly leaf) The term "technical personne refers to personnel who have sufficient experience, technical preparation and knowledge and understanding of the legal provisions to carry out necessary operations and recognize land avoid possible situations of danger during operation, commissioning, usage and maintenance of the ‘machine from the start. I you have any further questions, please contact your local dealer.Table of Contents 4. Machine markings 2. Proper use. 3. Technical data 4 a |. Safoty indication: ‘1 Rosita ria 5. Transport of the machine 6 Unpacking and cleaning, 61 Unpacking 82 Cleaning the mac 7. Extont of supply and accessories. TA Extent of Supply neon Sonia cee i 72. Extras 724 Acoossaries 722 necessaries 8. Installing the machine. eo oi ihe 8.41.4 Usinga substructure 8.1.2 Using the machine with the substructure 313 9, Installation drawing Power connection.. 10. Control 11. Design of the lathe. 4 Lathe bed. 2 Headstock 4113 Lathe saddle 4 Tailstock 12," Operation of the lathe. 1241 Lathe saddle with cross and top side. 12:14. Turning tapers with tho top oe, 422° Tailstock 423 Speed and feed .. 123.1 Arrangement of bal dive and food gear 5 1232 Adusing te soe 15 4233 Adjusting the feed 15 4234 Pitches for tread- > 10 9. Power connection Note: Connection of the lathe and all other electrical work may only be carried out by an authorised electrician! Before connecting the machine to the mains, make sure that the electrical values of the mains supply are the same as those for the lathe's electrical components. Use the wiring diagram for connecting the lathe to the mains supply. We recommend that you connect the machine separately to other power-consuming appliances, using @ fused and lockable connection. In the case of the 400 V motors, check the rotating direction of the motor after connection. If the phases are properly connected, the motor will turn clockwise when looking at the V-belt pulley. The lathe spindle turns anti-clockwise (when looking from the tailstock). Ifthe turning direction is not correct, change the phase connection order at the terminal or plug ‘Make sure that all 3 phases (L1, L2 and L3) are connected. Defective or incorrect connection wil render the guarantee nll and void. Indicators are: Motor runs hot immediately (3-4 minutes) Motor doesn't run silently and has no power 9.14 Lathes with frequency converter ATTENTION! On lathes of the type "VARIO" the frequency converter (driving regulator) might release the Fl protected switch of your electrical supply. In order to avoid malfunction, you either need an Fl protected switch sensitive for pulse current or AC/DC sensitive. In case of a malfunction or release of the Fl protected switch, please check the type installed. ‘The following signs indicate if you have one ofthe F! protected switches described above. Fl protected swntch sensitive to pulse Fl protected switch sensitive to ACIOG current type A type B Ww ———| Te mo a 2 may 300 mA 300 mA We recommend you to use an FI protected switch sensitive to ACIDC. Fl protected switches sensitive to ACIDC (RCCB, type B aare adequate for 1 phase and 3phase fed frequency converters (driving regulator). ‘An FI protected switch type AC (only for altemating current (AC) is not appropriate for frequency Converters. Fl protected switches type AC are no longer used,10. Control elements Pos. [Name Pos. [Name 1_[ Bolt cover 11_| Tallstock slesve: 2 Change gear and feed table 12 | Clamping lever of tallstock sleeve 3_| Characteristics plate with speed table 13 _| Handwheel of tailsiock sleeve. 4 |LefvRight switch. 14_| Clamping screw of tallstock. [Emergency stop switch 15__| Adjusting screw for taper (OY Turrer2s0) 6 [Lathe ehuele 16_| Leadscrew 7 [Quadruple tooihoider 17_| Feed lever 8 |Top slide 18_| Handwheel for cross side ‘9 __[ Handwhesl for top side 19 | Handwheel for lathe saddle 10 Tailstock. "12 11. Design of the lathe Boar in mind the following points to ensure that you get the expected resull from your work. Note: Rotating parts! Start working carefully. Pay close attention to your work. Pay special attention to rotating parts. Wear a well-fitting work suit! MAKE SURE that your hair or clothes are not caught in rotating parts! Wear a hairnet. Do not wear jewellery when working with the machine. Chips and parts flying off at high speed! Itis essential to use protective goggles! Protect your eyes from chips and other splinters flying off at high speed. Before starting any work, check the following points: ‘Check that cables, cable connections, ete. are not damaged! Only use sharp tools! Check that the workpiece and the tool are firmly clamped! Note that you need different speeds for diferent materials and different operations. Check the feed speed, Lubricate regularly as indicated in the chapter “Maintenance”. 11.4.4 Lathe bed The lathe bed needs to be especially rigid and vibration-free. lit is therefore cast in a single piece and provided with strong atifening ribo. The lathe bed integrates the headstock and drive unit, for attaching the lathe saddle and leadscrew and for uiding the lathe saddle and tailstock. 111.2 Headstock The headstock houses the work spindle with bearing arrangement and the drive unit. The work spindle transmits the main movement during the turning process. It also holds the workpieces and clamping devices (e.9. 3-jaw chuck). The work spindle is driven by an electromotor, via pulleys. 14.1.3 Lathe saddle The lathe saddle contains the control elements for the different feeds and supports the apron. The following functions are carried out ‘Manual feed via handwheel of lathe saddle Movement ofthe cross slide via handwheel ‘Automatic longitudinal feed via the leadscrew Threading with tho loadecrow11.1.4 Tailstock The tailstock is used for centring and driling, supporting long shafts, turing between centres as well as turning long, thin tapers, 12. Operation of the lathe 121 Lathe saddle wi cross and top slide ‘The automatic longitudinal feed and the feed for thread- cutting are activated and deactivated using the feed lever (1). The feed is transmitted via the leadscrew nut. Push the fed lover down to engage the automatic longitudinal feed The handwhee! (2) is used to manually traverse the lathe saddle The cross slide Is moved forward and backward manually with the nandwhee! (3) The top side (4) bears the quadruple toolholder (6) and is therefore also known as the tool slide. Use the hhandwinee (6) 0 move the topside. 42.1.4 Turning tapers with the top slide It's also possible to turn short tapers with the top slide, To do this, loosen the two nuts (7) to the left and the right of the top slide. You can then rotate the top slide, After setting the required position, retighten the top slide, 12.2 Tailstock The tailstock sleeve (1) is used to hold the tools (bits, lathe centres, ..). The spindle sleeve has a millimetre scale. The spindle sleeve is clamped using the clamping lever (2). The spindle sleeve is extended and retracted with the handwhee! (3). The tailstock on the lathe bed can be clamped with the locking nut (4). The adjusting screws (5) to the left and the right of the tallstock are used to "de-centre" the tallstock to turn long, thin tapers. The locking nut (4) must be loosened for this purpose! 3A® 4 "De-centrina” the tallstock: ‘Check that the locking nut of the taiistock is loosened, Unscrew the locking screw (1) at the rear side approximately 1/2 tun. Move the talstock out of its centered position by alternately loosening and tightening the two adjusting screws (2). The desired cross-adjustment can be read off the scale (3). First retighten the rear locking screw and then the two adjusting screws. Retighten the tailstock with the locking nut. In order to avoid accidental extraction of the tallstock ‘out of the lathe bed, a securing screw (1) has been filed at the end of the lathe bed. Note: Check clamping of the tailstock and the sleeve, respectively, for turning jobs between centres. 12.3 Speed and feed The characteristics plate is attached to the headstock Italso shows the speed table (1) The feed table is altached to the belt cover. It shows the feeds for straight turing (2), the change gear arrangement (3) for longitudinal feed and for thread- cutting, change gear table for metric threads (4) and for English threads (6). In order to change the speed or feed, you must first remove the protective cover. Before removing the belt cover check that the machine has been disconnected from the mains supply! Loosen the two safety nuts (1). The belt cover can now be removed leftward from the two stud bolts42.3.1 Arrangement of belt drive and feed gear Belt drive and feed gear in the form of the change [77a gears under the belt cover: © Electric motor (1) Motor pulley (2) Synchronous bet (3) Pulley of the primary transmission (4) Vibett (6) Tensioning pulley holder with tensioning pulley (6) Spindle pulley (7) Lathe spindie (8) Change gears on quadrant (9) 12.3.2 Adjusting the peed Disconnect the machine plug from the mains! Choose the speed according to the speed table. The V-belt (1) is tensioned by the tensioning pulley (2) Loosen the nut (3) on the tensioning pulley holder and release the tension of the V-belt. Then lift the V-belt to the desired position. Depending on the speed selected, the V-belt will have to be lifted directly onto the motor pulley or onto the pulley of the primary transmission, The V-belt (1) now has to be retensioned with the tensioning pulley (2) and the nut (3) must be retightened, Make sure the tensioning pulley is in contact with the outside of the V-belt at all times! 12.3.3 Adjusting the feed Disconnect the machine plug from the mains! The change gears for the feed are mounted on a quadrant. After loosening the lower right clamping screw (1) on the quadrant ~ behind the change gear (F) - you can swing the quadrant out to the right Unscrew the bolt (2) from the leadscrew or the nuts (3) from the quadrant bolts to remove the change gears from the front. Fit the gear couples as indicated in the feed and change gear table and secure them with the nuts (3) and the screw (2), respectively. Then pivot the quadrant to the left until the gearwhee! (8) engages with the intermediate wheel (240) again. Reset the backlash by putting a normal sheet of paper (80 gim) between the gearwheels as an adjusting aid Immoblise the quadrant with the locking screw (1). Attach the belt cover and reconnect the machine to the mains supply. 1516 A The positions of the change gears are indicated in the feed table with letters A through F. The trated example shows the setting of the feed of 0.1 mm according to the table. The change ‘Quadrant, upper quadrant bolt; front side Quadrant, upper quadrant bol; rear side ‘Quadrant, centre quadrant bolt; rear side (not visible) Quadrant, centre quadrant bol; front side Leadserew; (Bush disengaged) Leadscrew: rear side identification, engaged gearwhesls are marked with a vertical connecting line (|) in the table for better distinction, Example of feed 0.1 mm: Gearwheel A (33) engages with gearwheel C (90). 12.3.4 Pitches for thread-cutting ‘The different pitches for thread-cutting can be seen in the tables located on the belt cover. The adjustment for the corresponding feeds is carried out in the same way as in chapter 12.3.3 "Adjusting the feed” The table with the thread pitches shows various positions with *H* for bush (disengaged). For these positions, itis also possible to fit an arbitrary (small) gearwheel to the quadrant bolt. But make sure to choose only gearwheels that do not engage with other gearwheels! 13. Adjustments on the lathe 13.1 Guide rail with adjusting gib on the lathe saddle The slack in the rear guide rail (1), increased by wear fand abrasion, can be readjusted with the help of the Allen screws, Loosen all nuts (2) first and readjust the Allen screws () clockwise slightly. Then retighten the nuts. Note: When turning the adjusting screw, proceed only In small steps. A 90° tum of the Allen screw corresponds to a travel of the adjusting screw of approximately 0.2 mm. 13.2 Tapered gib on the cross slide Excessive slack in the cross slide can be reduced by readjusting the tapered gib (1), Loosen the nuts (2) and readjust the Allen screws (3) clockwise slightly, Then retighten the nuts. Note: When turning the adjusting screw, proceed only in small steps. A 90° tum of the Allen screw corresponds to a travel of the adjusting screw of approximately 0.2 mm.123 Tapered on the top s Excessive slack in the top slide can also be reduced by readjusting the tapered gib (1). Loosen the nuts (2) and readjust the headless pins (3) clockwise slightly. Then retighten the nuts. Note: When turning the adjusting screw, proceed only in small steps. A 90° turn of the headless pins corresponds to a travel of the adjusting screw of approximately 0.2 mm. 13.4 Adjusting the tapered gib for the leadscrew nut ‘The tapered gib for guiding the leadscrew nut has been factory-set and does not normally need to be readjusted, Excessive slack can be reduced by readjusting the tapered gio, The adjusting screws can be found on the right side of the apron, Loosen the nuts (1) and readjust the adjusting screw (@) clockwise slightly. Then retighten the nuts, Note: When turning the adjusting screw, proceed only in small steps. A 90° turn of the headless pins corresponds to a travel of the adjusting screw of approximately 0.2 mm. 13.5 Adjusting the lathe chuck protection The lathe chuck protection is attached to the headstock. It can be readjusted by regulating the holder (1) or the stop screw (2) beneath the chuck protection, 43.6 Replacing the clamping devices on the head spindle holding fixture The head spindle holding fixture is cylindrical. Unscrew the 3 nuts (1) on the lathe chuck flange to remove the clamping device (in this case, the three-jaw chuck). Take the clamping device holder of. To make it easior to remove, you can loosen the clamping device by hiting the device gently with a plastictipped hammer or rubber mallet. 718 13.7 _ Fitting the follow rest (optional) 2 threaded bores have already been provided in the lathe saddle to fita follow rest. The threaded bores are covered by the fastening screws (1) thus protecting them against damage. In order to fit the follow rest romove the two scrowe, attach the rest and fix it in place withthe two screws, 14. Working notes and tools 14.1. Turning operations 14.1.4 Straight turning In the straight tuming operation, the too! feeds parallal to the axie of rotation of tho workpioco. The feed can be either manual - by turning the hhandwheel on the lathe saddle or the top slide ~ ‘or by activating the automatic feed. The crossfeed for the depth of cutis achieved using the cross slide. 14.1.2 Facing and recesses In the facing operation, the tool feeds perpendicular to the turing axis of the workpiece. With these machines, food is exclusively by hand, using the handwheel of the cross slide. The crossfeed for the depth of cut is achieved using the lathe saddle or the top slide. By using the manual feed of the cross slide you can also make recesses or cut off part ofthe material To prevent the lathe saddle from moving axially during the facing process (e.g. due to the cutting pressure), the lathe saddle can be immobilised with the help of the locking screw (1). When making recesses, we also recommend that you immobilise the side. a we eo ZY ‘414.1.3 Turning between centres Workpieces that require a high concentrcity 1 precision are machined between the centres. ra For holding purposes, a centre hole is dried 4 into both plain machined faces. r The driving bolt screwed into the driving flange or the face plate engages with the dog (lathe dog) clamped onto the workpiece, The fied centre glides into the contre holo of the |... workpiece at the spindle nose side, and the Sti new, follow centre =" [= ales ino the centre hole ofthe workpiece atthe tnltork side 1. Fixed contre 60" 2, Revolving contre 60" Dog ae pn a Lathe dog 14.1.4 Turing short tapers with the top slide Short tapers are turned manually with the top slide. This is achieved by swiveling the top slide. The crossfeed is performed with the cross slide. 14.1.5 Thread-cutting (example of male thread) The thread-cutting process requires that the operator has a good knowledge of turning and sufficient experience, Consider the following indications: ‘+ The workpiece diameter must be reduced to the diameter ofthe thread. ‘= The workpiece requires a chamfer at the beginning of the thread and an undercut at the thread runout ©The change gears must be fled according Wo the required pitt. ‘© The thread cutting tool must be exactly the same shape as the thread, must be absolutely rectangular land must be clamped so that it coincides exactly with the turning centre. ‘+The leadscrew nut remains closed throughout the whole thread-cutting process (eed lever engaged)! The thread is produced in various cutting steps so that the cutting tool has to be turned out of the thread completely (with the cross slide) at the end of each cutting step. The tool is withdravn with the leadscrew nut engaged by inverting the rotating direction with the LefVRight switch (= inverting the feed direction). Then switch off the machine, readjust the crossfeed and turn it on again. Crosstoed otihe ating toot ‘Thread undercut CCrossfeed of the thread-cutting tool is achieved with the cross slide, but only in small depths of cut. In this process, move the top slide 0.02 - 0.03 mm slightly once to the left and once to the right in each passage (= cutting free). This means that the thread-cutting tool cuts only on one thread flank with each passage. Cut the thread centrally just before reaching the full thread depth. 1920 14.2 Cutting tool types and indications The following illustration gives an overview of the cutting tools used to carry out the different turning ‘operations. Depending on the work requirements, the cutting tools shown may come in different shapes: Tool types DIN 4971 ~1s01 Straight turing tools with carbide tips DIN 4972 -Is02 Bent turing tools with carbide tips DIN 4973-1808 Internal side turning tools for comer work with carbide tips DIN 4974—1s09 Internal aide tuning tools for corner work with carbide tips DIN 4975 Pointed straight turning tools with carbide tips DIN 4976-1804 Wide face square nose tools with carbide tips DIN 4977-1S0 5 Offset face tuming tools with carbide tips DIN 4978 —1s03 Offset turing tools for corner work with carbide tips DIN 4980-1s0. 6 Offset side turning tools with carbide tips DIN 4981-1807 Parting-off tools with carbide tips All cutting tools are available as left and right side tools.Clamping the cutting tools: For machining, the cutting tools must be clamped with such force that they absorb well and reliably the cutting force generated during chip formation. Suitable clamping devices and auxllary tools are used to achieve this, When clamping the cutting tools follow the corresponding clamping rules. ‘The quadruple holder can be used to clamp various tools at atime. Swivel the holder to position the required tool into the working position Usage: (Clamping vatious tools for uifferent rnachining stages Dus to the forces generated during machining, the tool must be clamped firmly and with the least possible overhang. With a long lever arm, the tool bends down and up again. The cutting edge penetrates the workpiece non-uniformly and creates a wavy surface. F Lever arm of Lever arm too tong the tool too long due to misplaced spacer The tool must be clamped with its axis perpendicular to the axis of the workpiece. If itis clamped at an angle, the tool may be sucked into the workpiece. Damage to objects may be the consequence. ai \a | | correct | incorrect | Tool clamped perpendicular Tool clamped at an to the axis of the workpiece angle to the feed direction 14.3 Bits and countersinks The sleeve of the tallstock can be used to introduce a dril chuck for holding bits and countersinks. The ‘most important tools are: = Twist dil bits for making bore holes = Centre drill bits for applying a centre = Countersinks for burr removing and countersinking bore holes SS SS Countersink Centre drill bit 22 @P> 15. Maintenance In order to retain the machine's precision and functionality, it is essential to treat it with care, keep it clean land grease and lubricate it regularly. Only through good care can you be sure that the working quality of the machine will remain constant We recommend only the use of premium lubricants on a mineral oil basis. Disconnect the machine plug from the mains supply whenever you carry out cleaning, maintenance or repair work! Note: Oil, grease and cleaning agents are pollutants and must not be disposed of through the drains or in normal refuse. Dispose of those agents in accordance with current legal requirements on the environment. Cleaning rags impregnated with oil, grease and cleaning agents are casily inflammable. Collect cleaning rags or cleaning wool in a suitable closed vessel and dispose of them in an environmentally sound way - do not put them with normal refuse! 15.1 Machine care ‘As a basic rule, the machine should be cleaned after every use. Remove chips with the machine deactivated using a chip hook, handbrush or brush. The use of compressed air for cleaning is not recommended, as the fine chips miaht get blown into the slidewavs. For disposing of chips, refer to local regulations. In all cases, chips and coolant should be separated. We recommend a chip box with a coolant separator for this purpose. (Once the machine has been cleaned, all bright metal parts must be lightly lubricated. Note: Do not remove the chips with your bara hands. There is a risk of cuts due to sharp-edged chips! Never use flammable solvents or cleaning agents or agents that generate noxious fumes! Protect electrical components such as motors, switches, switch boxes, etc. against humidity when cleaning! 15.2 Lubrication Lubricate all sideways lightly before every use. The change gears and the leadscrew must also be lightly lubricated with a lithium base grease, Every 4 weeks: Lubricate the lubricating nipples reaularty with machine oil (Mobil ol, Fina, ..) 15.3 Maintenance Due to wear it may be necessary to perform repair work on the machine. Note: Repair work may only be carried out by qual personnel — with the corresponding mechanical andlor electrical knowledge.16. Warranty Damage resulting from natural wear and tear, damage during shipping, overload or improper operation and treatment shall not be covered under the warranly. Damage resulting from defects in the material or ‘manufacturer's faults shall be eliminated free of charge by replacement deliveries or repair. The machine must be returned undismantled and in its original box, accompanied by the purchase and guarranty certiicates to the dealer. 17. Troubleshooting Problem Possibie cause Elimination Surface of workpiece too | Too! blunt Resharpen tool rough Tool springs Clamp too! with less overnana Feed too high Reduce feed Radius at the tooltip too small Increase radius Workpiece becomes ‘coned Centres are not aligned (tailstock has offset) Top slide not aligned well (cutting with the top slide) ‘Adjust talstock to the centre Align top slide well athe is chattering Feed too high ‘Slack in main bearings Reduce feed Have the main bearing readjusted ‘Contre runs hot [Workpiece has expanded [Loosen tailstock centre Tool has @ short edge life Catling speed too high Crossfeed too high Insufficient cooling Reduce cutting speed Lower crossfeed (finishing allowance should not exceed 0.5 mm) More coolant | Flank wear too high Clearance angle too small (ool “pushes") Too tip not adjusted to centre height Tnorease clearance angle Correct height adjustment of the tool Citing edge breaks off ‘Wedge angle too small (heat build-up) Grinding crack due to wrong cooling Excessive slack in the spindle bearing ‘errangement (vibrations) Increase wedge angle Cool uniformly Have the slack in the spindle bearing arrangement readjusted Cutthread is wrong "Toole Glamped incorrectly or has been started grinding the wrong way ‘Agjust tool to the centre Grind angle correctly ‘Wrong pitch ‘Adjust the right pitch ‘Wrong diameter Turn the workpiece to the correct diameter ‘Spindle does not Emergency stop switch activated Unlock emergency stop switch activate 2324 18. EC Declaration of Conformity We hereby declare that the concept and desian of the machine named hereafter complies with the relevant basic safety and health requirements of EC directives, as does the version marketed by us. Any ‘modification carried out on the machine without our consent shall cause this declaration to be null and void Distributor: Top-Tach Company Name of machink TURNER 210 TURNER 250X400 TURNER 250X550 Type of machin Universal lathe Relevant EU directives: 98/37/EC Machine Directive, 22/08/98 73/23IEEC Low Voltage Directive as amended 93/68/EEC dated 22107193 BOIS36/EEC EMC Directive as amended 93/68/EEC dated 22/07/03, The following harmonised standards in particular have been applied: EN 12840-2001; Safety of machine tools — Manually controlled turning machines with or without automatic control19. Wiring diagram 19.1 TURNER 210/TURNER 250 / 230V_ o- 8 2 p= = 230W/S0hz-60H zit u 2519.2. TURNER210/TURNER250/400V ek] z -400v1 SHz-60H2I3PH 2 B 8 Pe19.3 TURNER210/TURNER250 VARIO Wy / \ ) w a wf PnP in 09 48 Hd L/2HO9-2H0S ADO!20. Exploded views and spare parts lists Lathe bed ‘Spare parts list of LATHE BED Pos. [Name ‘ty. | Heme. Pos._[Name Of. | Tem no. 401 | Bearing pedestal 4 “111 | Right bearing pedestal 1 102_| Feather ke 1 112 _| Screw MSxi6 4 7103, | Screw Mx 4 113_| Taper pin 6x22 a 10s | Cover + is [Leadscrew i 105_| Housing 4 115 [Rack 1 105_| Housing 1 116 | Scrow Mat 3 107 [Lathe bed 4 “117 | Adjusting flange 1 108 | Screw Max12 1 4109 | Screw M5x12 5 7110 [Lubricating nipple 2 28‘Spare parts list of headstock Headstock 200 210 Pos. [Name Qty. | Tem no. Pos._[ Name Qty. [ item no- 201 [Seal 1 211 _| Screw MBx10, 3 202 | Spindle bearing 2 212 | Switch box. 1 203 [Seal 1 213 _[ Headstock 1 204_| Screw MOB, a 214 | Feather key 4x20, 1 '205_| Cover 1 215 | Screw M6x16 3 206 | Seal 1 216 __| Work spindle 1 207 | Spacer ring 1 217__| Adjusting ring. 1 208 [Pulley 4 218_| Screw 1 209 [Nut M27x1.5 2 210 | Gearwhee! 4 29Tailstock 30910 ‘Spare parts list of tailstock Pos. [Name ‘Qty. | item no. Pos. [Name Qty. | item no. 301 | Headless pin M0 2 316 | Screw MEXTS 4 302 [Nut 1 '317_[ Guide flange 1 ‘303 | Washer BTZ 1 ‘318__[ Parallel pin 4x30 1 '304_[Nut M12 1 '319_| Sinous spring. 1 '305_| Tailstock upper part 1 '320_[Handwheel (talstock) 1 306_| Thrust bearing 12269 1 '321_| Screw for handle 1 ‘307 | Spindle 1 '322__[Handle 1 '308_| Tailstock sleeve 4 '323_| Graduated collar 1 '309_| Spit taper socket (sal 4 ‘324 | Screw M1210 1 310. | Washer BB 1 '325 [Clamping claw 1 '311_| Clamping screw if '326_| Tailstock lower part 1 ‘312 [Handle 1 313 | Lubricating nipple 6 2 314 _| Sliding pad 1 ‘327__| Complete talstock D210 316 | Screw Méxi6 1 327a_| Complete tailstock D250 30‘Spare parts list of TOP SLIDE with Top slide with lathe tool holder wal fa {a Pos. [Name Pos. [Name iy. | item no. 401 | Graduated dial 418 _| Guide bead 4 “402 [Intermediate flange “419 [Parallel pin 3x10 1 -403_| Screw MBx20 -420__|Top slide spindle 1 404 | Slide guideway 421_| Feather key 3x10 7 405_| Strang sorew 422 | Lubnoating nipple 6 Z -406_[Nut Mi -423_| Bearing pedestal 1 407 [Screw Waa 424_| Screw MBx16 2 408_| Screw Mx12 425 | Sinous spring 4 409_[ Nut M4 426 _| Handle 2 410 [Pin 427_[NutMB 4 “411 [Lathe tool alder 28_| Washer BA 1 412_| Square-head bolt MBx25 429 | Handwheel 4 413 [Handle 430_| Graduated colar 1 414 | Clamping piece 431_| Screw MEx16 4 415. | Washer 432 _| Parallel pin 4x16 2 “416 | Compression spring For | Scale of top slide 404 AT_[ Top sie. a 34Lathe saddle and cross slide‘Spare parts list of LATHE SADDLE and CROSS SLIDE Pos. [Name ‘Qty. [ item no. Pos. [Name Qty. [ item no. 501 | Handwheel 4 521 | Guide rail | 0342567, ‘502_[ Lubricating nipple 0 10 ‘522 _| Screw MaxT6 3, 503 [Feather key 4x12 1 '523_| Screw M5x16 4 '504_[ Round nut 7 ‘524 _[ Nut M4 5 '505_| Screw M3x6, 1 '525_| Screw MBx20 1 '506_| Scraper 2 '526_| Screw. + 507 | Screw Mx35 4 '527_| Scraper 2 '508_| Cross slide spindle 1 '528__| Metal reinforcement 2 509 [Lathe saddle 1 '529 | Metal reinforcement 2 '510_| Screw M3x12 2 '530__| Front safety block 4 511 | Spindle nut of cross side | ‘531 _| Safety block 7 512_| Screw M3x12 g '532_| Guide bearing 1 513 [Nut M5 4 '533_| Washer 2 514_| Screw MBx25 4 '534_| Handle screw 1 515. | Guide bead i '535_[ Scew M6x20, zi 516. | Gross side 7 536 [Handle 1 517 | Screw M5x10 1 '537_| Rolling bearing 12x26x9 1 518 | Washer 4 '538_| Sinous spring. 1 519 | Headless pin MBxi0 a '539_| Graduated collar 7 520 | Guide bead 1 33Apron or 10 ‘Spare parts list of APRON Pos. [Name ‘iy. | item no. Pos._[Name Qty. | item no. 601 | Eccenier 1 619 | Handwheel 1 '602_| Taper pin 3x20 4 620_| Screw Max. 3 603 [Bush 7 621 _| Flange pedestal 1 '604_| Housing 4 (622 _| Pinion shaft 1 605_| Screw MBx30 3 (623_[ Bush 1 ‘606_[ Nut M5 3 624 | Gearwheal 1 607_| Shaft 1 625 [Bush 1 608 [Handle 7 (626 _| Feather Key 6x10 1 609 | Stee! ball 5 1 (627_| Pinion shaft 1 '610_| Compression spr. O.8x5x25 [1 (626 _| Screw Max 2 617 | Engaging hub 4 (629 NutMS. 1 612_| Sorow M6x10 1 1630 _| Sorow MBI 1 613 | Screw Max8 a (631 | Leadscrew nut (sat) 1 614_| Screw Max8 3 (632 _| Guide bead 1 616 | Fiange pedestal 1 633._| Parallel pin 5x20 Z {616_| Taper pin 3x30 1 617 [Screw a 618 [Handle 1 34Change gear train ‘Spare parts list of change gear train Pos. [Name iy. | Hem no. Pos. [Name iy. | item no. 801. | Change gear 2 {820 | Washer 2 802 | Change gear 2=80 2 821 | Roling bearing 12x2ox2 | 1 803 | Change gear 4 {822_| Intermediate wheel Z=40 | '804_| Change gear 4 823 _| Seeger ciclip ring 12 4 ‘805 [Change gear 1 ‘824_| Washer 7 '808_| Change gear 2=42 1 '825_| Fastening bolt intemm. wheel | 1 807 | Change gear 2=40 7 826 [Washer 10, 1 '808_| Change gear 1 827 | Screw MBxé 1 05 | Change eat 2289 1 '828__| Washer 6 1 810 | Bushing 7 829 _| Screw Mexi0 1 811_| Seeger eicip ring 6 1 830 _| Protective cover 1 12 | Screw MSx8 4 831_| Plain bearing 2 813 | Change gear 2=25 4 ‘832_| Washer 3 814 [Change goar 2-75 1 833 | Quadrant 1 15 | Quadrant bok z ‘834 | Inserted tongue 2 16 [Nut M12 2 835 _| Screw MBx35 4 817 | Lubricating nipple 6 2 '836_| Change gear. 1 BIE {Change goer 2-80, 4 837 [Change gear 1 819 | Change gear 4 3536 Lathe chuck flange Spare parts list of LATHE CHUCK FLANGE Pos. [Name Qty. [ item no. ‘901 [Nut M10 3 | 0342546 902 [Screw 3 3] 0342545 {903 | Screw MBx25 3 0342546 ‘904_ [Chuck flange 1 ‘905 [Washer | 0342567Follow and steady rest ‘Spare parts list of STEADY REST Follow rest 10-01 Steady rest 10-2 10-3 10-4 10-5 10-6 10-7 10-8 Spare parts list of FOLLOW REST Pos. [Name Qty. | Tem no. Pos. [Name Qty. [ item no- 10-01 | Screw 2 10-11 | Slide jaw 3 110-02 | Tightening screw 2 10-12 | Rest frame. 1 10-03. Slide jaw 2 40-13 | Screw 3 10-04 | Lock washer 10 2 10-14 | Set screw 3 10-05 | Rest frame. 1 10-15 | Lock washer 10 3. 710-06 [Nut M10 2 10-16 | NutM10 3 10-07 | Screw MBx30 2 40-17 | NutMi2 1 710-08 [Washer 8 2z 70-18 | Washer 12 1 10-19 | Clamping claw: 1 10-20 | Sorow Mi12x70 1 37Test Report Object of | Drawing Permissible | Measured testing [mm] [mm] | B A: 0,009 A | B: 0,009 B Runoutot : spindle S A trapercdca | radar sib oF Fos spindle co S 0,009 Go Run-out of rl Spare nose ul co 5 g A:0,015 A C] B: 0,03 B Rem-out of o inemaltaperot| 1’ J T ‘spindie kw B ac0.02510 [a Praotom of s:oots6o |e faistock guide annie vertical plane. Bonito festoat tie Page 39Headstock (MT3) and tailstock (MT 2) 5 | comtres for ‘same height ‘above reference plane A003 Parallelism of spindle axis with carriage 6 | movement A= vertical plane B= horizontal plane Paralfolism of 7 |t0p slide with spindle and Jcamage movement U4 250 ‘A: 0,03/250 B: 0.097250 0.0475 | Run-out of yaw ‘chuck Uy 0,04 Run-out of yaw ‘chuck 9 | Obiect oF testing A: 220mm B: 230mm A) @ 20mm 1.0.04 2: 0,08/100 8) 230mm 1.0.04 2: 0,08/100 Inspector: Page 40 Date:Packing List TURNER?210/TURNER250X400/TURNER250X550 NO. Description Specifications Quantity Note Bench Lathe Plastic Sheath Instruction Manual Qualification Certificate Packing List 1 o fu fa fo |r ‘Toolbox(including:) I)Fixed Center Morse:2# 34 2)Allen Key 3, 4, 5, 6 each I each I 3)Handle 4)Reverse Chuck 3 Jaws I set (125) 5)Chuck Spanner 6)Open-ended Spanner 8-10/12-14/17-19 each I T)Change Gear Z=30,40,42,50,52,60,70,75 each | 8)Synchronized counter pulley 2301070 V-belt 0-737 10)Intermediate wheel Z=40 11)Tool-holder spanner 12)T Allen Key 13)Painting can 14)Hook spanner 45-52 15)Steel Knife 16)Chunk Surveyor: Date: Page 41