Mes Layer
Mes Layer
Best Practices
SESAM Seminar
Copenhagen, March 31, 2011
Jan Snoeij
MESA International – Chair EMEA Board
Logica – Principal Consultant
MESA Global Education Program
1. Introduction
2. Overview Selection Process
3. Prerequisites for Selection
4. Create Shortlist
5. Requirements Document
6. Evaluation and Ranking
7. Closing Remarks
Phase 1
1. Introduction
2. Overview Selection Process
3. Prerequisites for Selection
4. Create Shortlist
5. Requirements Document
6. Evaluation and Ranking
7. Closing Remarks
Deliver Change
• Motivate, measure and manage • Execute and manage software
your improvement to drive development
manufacturing excellence • Efficiently test for performance
• Satisfy your people’s needs in application • Make users familiar and ready to
utilization adopt
• Safeguard regulatory compliance • Roll-out software across your plants
and supply chains
Improvement categories
• Efficiency
• Effectiveness
• Compliance
• Agility
Applications
Business Manufacturing Manufacturing
requirements requirements IT requirements ISA 95 model
Technology
Organization
TOGAF ADM
Manufacturing
IT principles
Requirements,
issues, priorities
To-Be
Architecture
As-Is
situation
As-Is Benefits
Architecture Roadmap
Strategic Planning
Others
purchase plan Specifications & Losses
Raw material
requirements
To be sold
Product
Year contract
Specs & Issues Development
Contracts Product
Requirements
Call of Purchase Materials Planning Contracts Specifications
Capacity feedback
Sales
Customer
Call of & rephasing
Supplier
Tender
Produce
Material
Management Delivery
Incidents Planning
Maintenance &
Call of
"others"
Engineering
Samples Analyses Samples Analyses Certificate
Quality Control
1. Introduction
2. Overview Selection Process
3. Prerequisites for Selection
4. Create Shortlist
5. Requirements Document
6. Evaluation and Ranking
7. Closing Remarks
• Involvement • Organization
– Management – Small steering
– "Process owners", key users committee
– IT department – (Bigger) selection
group
– Technical department,
engineering
• Prepare kick-off
Typical agenda
• Introduction
• Preferably by (higher) management
• Objectives and key success factors
• Organization
• Way of working
• What is expected from the attendees?
• Q&A
• Knock-out criteria
– Specific
• process, way of working, …
– Unique
– Important/decisive for being successful
– Pure black/white
• whitout this, no acceptance of the product
• Knock-out criteria
• Generic/specific processes
• User Requirement Specification (URS)
• Implementation preferences
• Big bang or
» Step by step (functionally/by area)
• Single plant implementation or Multi Site roll-out
• Vendor Information
• General Product Information
• Preconfigured Industry Sector Solutions
• Interfaces and Communication
• Implementation and deployment, including
multi site roll-outs
• Improvements in current version and in next
version
• Support of Manufacturing Operations and
MESA's Strategic Initiatives
• ISA-95 Compliance.
• Technical Aspects
• Configurability
• Mobile Solutions
Automotive
Pharm aceutical
Electronics
© Logica 2011
Cons.Packed Goods
Machinery and
Tooling
Semiconductors
Medical Devices
most “popular” industry sectors.
Heavy Metals
Products per Industry Sector
Aerospace &
Defense
Petrochemical
Mining
• Food & Beverage, Automotive, Pharma and Electronics are the
0
5
SAP ERP
SAP MII
ATS Inspect
Wonderware …
aspenONE
Proficy MES
IBS:MES
MESplus
Shopfloor-Online
SIMATIC IT
Quartis Optima
Syncade Suite
Business FLEX
PI System
Easy95
Hydra MES
Qubes
© Logica 2011
TrakSYS™
Yokogawa MIPP
Dabom
DIAMES
FactoryTalk
iTAC.MES.Suite
COOX / MESbox
FlexNet®
Little Focus
PILOT Suite
PRODAC
Mestec MES
Objective
Performix xMES
InQu.MES
Evolutio
Marco Trac-It
NovaLIMS
# Focused Sectors per Vendor
Camstar Manufacturing
edinn M2
MWare
nanoTrack
NeryAmitec
Operator
Producim/Pharmacim
SAP ME
Solumina
MES Selection: Best Practices
Aegis Fusion
High Focus
Ampla
D2000 Entis
EZ-MES
PAS-X
Plant iT
Eyelit MES/QMS
HAI*QPM
MEScontrol.net
nMetric Suite
Integra
intraFACTORY
LineWorks
PlantMaster
XFP Suite
Broner MES
Clinicopia
No. 28
Production & Logistical Typologies
100%
93% 93% 2002
90%
2005
73% 73%
80% 2008
70%
67% 2009
2010
60%
53%
50%
43%
40%
30%
20%
10%
0%
Continuous Batch / Semi Discrete Make to Stock Make to Order Engineer Assemble
rocess Process to Order to Order
Level 3
Operational Management, etc
Levels
2, 1, 0 Batch Continuous Discrete
Collection, Execution and Tracking are best
supported.
Control Control Control
(S88) (PDXI, NAMUR) (SME)
Resource Allocation
and Status
(MESA model)
Perf ormance
Analysis
© Logica 2011
Document Control
Process
Management
Data Capturing
and Acquisition
Quality
Management
Labor
Management
Support Manufacturing Operations
Dispatching
Production Units
MES Selection: Best Practices
Logistics Focused:
TMS, WMS
Controls:
PLC, DCS
0 - 20%
20 - 40%
40 - 60%
60 - 80%
80 - 100%
No. 31
Mobile Solutions
100%
80%
2009
2010
• Support Mobile Solutions is best for:
exp.2011
60%
40%
• Data Collection / Acquisition, Product Tracking &
20%
Genealogy and Quality Management
• Expected growth in 2011 of approx. 8%
0%
Allocation and
Performance
Data Collection
Dispatching
Document
Tracking and
Management
Management
Production
Management
Genealogy
/ Ac quisition
Control
Resource
Analysis
Process
Product
Units
Labor
Status
Quality
100%
2004
90%
2006
80%
2008
70%
2010
60%
50%
40%
30%
20%
10%
0%
ISO or CMM Own Quality System ISO, CMM or Own Certified or Assessed Valid Certif icate
100%
2002
90%
2004
80%
2006
70%
2008
60%
2010
50%
40%
30%
20%
10%
0%
Deployed Developed 21 CFR Part 11 Validation
FDA GAMP Compliant Dossier
• Unambiguous application/interpretation of
standards and definitions is required
• This may take a while!
© Logica 2011 MES Selection: Best Practices No. 36
Multi Site Roll-Out
Avg. cost last two (%) Avg throuput time last two (%)
50% 55 vendors (92%)
40%
• Product is well-
suited for multi-
30% site roll-out
• Only 31 provided
20%
more information!
10%
0%
<20% 21-40% 41-60% 61-80% >80%
)
od
fo
al ng tion iti o on
gy
U s
lo
M rma age tion a tu
Qu tchi oca ui s s (n
ea
te e A ent nit
n
rfa in E an e nt
t
Ac od
rfo an du d S
L S ou ope en
m
In esk ki n gem
Fo -to- e r ri ng
Di rce on/ Go
r dG
te
Pe ty M Pr o an
He t T M s
s
uc ce ysi
d
q
sy
e an ess
d u
lp ra ana
ta r P ge
c
so ec t ge
ak Or ct
o d n al
ain nc m
P
g
Da me vera
Re Coll cka
M -to- ufa
M te M r oc
P r na n
OP erve ER
u
Co and ck
re i P
r
i
c
ns B e
o d S to
A ll
sc e m
r
SQ ce
S
h/
t
u
d
e
un
ak
sp
tc
C
te
Supplier / product Remarks
Co
Ba
Di
Product A 6 5 5 5 Y Y 6 6 6 6 6 5 6 Y Y Y Y 17
Produc B 6 5 6 6 Y Y 6 6 6 6 6 6 Y Y Y Y 16 Main focus at continuous
Product C 5 5 6 6 Y Y 6 6 6 6 6 5 5 Y Y Y 16
Product D 5 6 6 6 Y* Y* 6 6 6 6 6 5 6 Y Y Y 16 No projects in F&B; geography?
Product E 6 6 5 Y Y 6 6 6 5 6 5 6 Y Y Y Y 16 No batch/semi process
Product F 6 6 6 6 Y Y 6 6 6 6 6 6 Y Y Y Y 16 Veel te zwaar en te groot!
Product G 6 6 6 6 Y Y 6 6 6 5 6 6 Y Y Y Y 16
Product H 5 6 6 6 Y Y 6 6 6 6 6 6 6 Y Y 15
Product I 5 6 6 6 Y Y 6 6 6 5 6 6 Y Y Y 15
Product J 6 6 6 Y Y 6 6 6 6 6 6 6 Y Y Y 15
Product K 6 6 6 6 6 6 5 5 6 5 6 Y Y Y Y 15
Product L 5 6 6 Y Y 5 6 6 6 5 5 6 Y Y Y 15 No Make to Stock?
Product M 6 6 6 6 Y Y 6 6 6 6 6 Y Y Y Y 15 Vooral in complexe omgevingen
Product N 6 6 6 6 6 6 6 6 6 6 6 Y Y Y 14 Focus at other industries
Product O 6 5 5 6 6 6 5 6 6 6 5 Y Y Y 14 Focus at other industries
Product P 6 5 5 Y Y 5 5 5 6 5 5 6 Y Y 14
1. Introduction
2. Overview Selection Process
3. Prerequisites for Selection
4. Create Shortlist
5. Requirements Document
6. Evaluation and Ranking
7. Closing Remarks
Detailed
production
scheduling
Production
Production
resource
tracking
management
Production
Production performance
dispatching analysis
Product Production
definition data
management collection
Production
Activity models: execution
• Production management
Equipment and process Equipment and process
Operational Operational
• Maintenance specific production rules
commands responses
specific data
• Quality
• Inventory Production level 1-2 functions
• Other
Production Execution
REMARKS:
Product
Product Production
Production
definition
definition dispatching
dispatching
management
management
Operational Operational
Operational Operational
commands responses
commands responses
Level 1-2
Level 1-2
functions
functions
1 INTRODUCTION
1.1 Objectives
1.2 Background and scope
1.3 Selection procedure
1.4 Current status
1.5 Request to the vendor
2 REQUIREMENTS
2.1 Production process
2.2 Overview Processes
2.3 Functional requirements
2.4 Technical requirements
2.5 List of aspects to be demonstrated
2.6 Test case / small proof of concept
3 QUESTIONS
• Welcome by host
• Introduction of the solution provider
• Max 5 minutes! You know them already quite well!
• Presentation about the MES product
• Demonstration of the MES product
• Real software (no slideware)
• Demonstration of the test case (if applicable)
• Questions & Answers
• From both parties
• Close
* Meetings are typically between 4 and 8 hours
1. Introduction
2. Overview Selection Process
3. Prerequisites for Selection
4. Create Shortlist
5. Requirements Document
6. Evaluation and Ranking
7. Closing Remarks
1. Introduction
2. Overview Selection Process
3. Prerequisites for Selection
4. Create Shortlist
5. Requirements Document
6. Evaluation and Ranking
7. Closing Remarks
• Align
• Business and manufacturing processes
• Organization and people
• Applications, data and technical
infrastructure
jan.snoeij@logica.com
www.mesa.org