Hot-Mixed, Hot-Laid Bituminous Paving Mixtures: Standard Speci®cation For
Hot-Mixed, Hot-Laid Bituminous Paving Mixtures: Standard Speci®cation For
Copyright © ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, United States.
                                                                                            1
                                                                              D 3515
4. Ordering Information                                                            shown that satisfactory performance will result.
   4.1 Orders for bituminous paving mixtures under this speci-                        7.5 When hot-mixed, hot-laid recycled bituminous paving
®cation shall include the following information:                                   mixtures are produced, bitumen conforming to Speci®cations
   4.1.1 Type of bitumen (asphalt cement, tar cement, emulsi-                      D 946, D 977, or D 3381 or recycling agents with or without
®ed asphalt),                                                                      bitumen conforming to Practice D 4552 shall be added to the
   4.1.2 Grade of bitumen,                                                         asphalt bitumen for recycling as necessary.
   4.1.3 The composition of the bituminous paving mixture                          8. Composition of Bituminous Paving Mixtures
(dense mixture and mix designation; open mixture and mix
                                                                                      8.1 The mixture shall conform to one of the compositions
designation; open graded friction course mixture and mix
                                                                                   by weight given in Table 1 or Table 2.
designation),
   4.1.4 The maximum percentage of bitumen aggregate for                              NOTE 5ÐThe mix designation selected should be determined by the
recycling permitted in the mixture when limited, and                               intended use, thickness of paving courses, and desired texture.
   4.1.5 The percentage of crushed particles required in the                          8.1.1 Compositions shown in Table 1 or Table 2 are based
aggregate if different from that speci®ed in Speci®cation D                        on the use of ®ne and coarse aggregates having
692.                                                                               approximately the same bulk speci®c gravities; grading of the
5. Aggregates                                                                      total aggregate, therefore, would be the same on either a
                                                                                   weight or bulk volume basis. If the bulk speci®c gravities of
   5.1 The aggregates shall be crushed stone, crushed slag,                        coarse and ®ne aggre-gates differ by more than 0.20, it may
crushed gravel, and natural or manufactured sand conforming                        be necessary to adjust the job mix aggregate grading slightly
to the quality and crushed particle requirements of the appro-                     to account for the differ-ences in volume.
priate ASTM speci®cations as follows:                                                 8.2 A job mixture shall be selected that comes within the
   5.1.1 Coarse AggregateÐSpeci®cation D 692.                                      speci®cation limits and that is suitable for the traffic, climatic
   5.1.2 Fine AggregateÐSpeci®cation D 1073.                                       conditions, and speci®c gravities of the aggregates used.
  NOTE 2ÐOther mineral aggregates, such as uncrushed gravel, crushed               Below the 2.36-mm (No. 8) sieve size, the job-mix formula
shell, and various synthetic aggregates, may be speci®ed, provided that            grading curve shall be reasonably parallel to the curves of the
local experience or tests have demonstrated their ability to produce               grading limits as selected from Table 1.
satisfactory bituminous paving mixtures.                                              8.3 Any variation from the job-mix formula in the grading
  5.2 Recommended grading requirements for coarse and ®ne                          of the aggregate, as shown by the sieve analyses of materials
aggregate may be selected from Classi®cation D 448 and                             in the plant (Note 6) or, any variation from the job-mix
Speci®cation D 1073, respectively. Other aggregate                                 formula in the bitumen content, as indicated by extraction
gradations may be used, provided that the combined coarse                          tests of the ®nished mixture, greater than the percentage
and ®ne aggregates, and ®ller, when used, produce a mixture                        shown in Table 3, shall be investigated, and the conditions
that conforms to the requirements for grading of total                             causing such variation shall be corrected (Note 7).
aggregate prescribed in Table 1.                                                      NOTE 6ÐIt is recognized that the extraction test is a generally accepted
  5.3 When hot-mixed, hot-laid recycled bituminous mixtures                        and approved method for determining the composition of a bituminous
are produced, aggregates conforming to 5.1 may be blended                          concrete mixture. However, due to the relatively wide difference in the
with the bitumen aggregate for recycling as necessary to                           bitumen content and aggregate gradation sometimes found in individual
produce the result required by 5.2.                                                samples of mixture taken from the same batch, as shown by extraction
                                                                                   tests, it is recommended that the extraction test results on individual
6. Mineral Filler                                                                  small samples be used as an indication of the mix composition, and not
                                                                                   as the sole basis for acceptance or rejection of the product. Unless the
  6.1 The mineral ®ller shall conform to Speci®cation D 242.
                                                                                   mixing plant has automatic batching and recording equipment, it may be
7. Bitumen                                                                         necessary to determine both aggregate gradation and bitumen content
                                                                                   from extraction test samples.
   7.1 When asphalt cement is used, it shall conform to either                        NOTE 7ÐApplication of tolerances may result in a gradation outside the
Speci®cations D 3381 or D 946.                                                     composition limits in Table 1 or Table 2. This will not be cause for
                                                                                   investigation.
  NOTE 3ÐThe viscosity grade or the penetration grade to be used
depends on the type of construction, climatic conditions, and amount and           9. Mixing Plant
nature of traffic. The required viscosity grade or penetration grade should
be speci®ed.                                                                          9.1 The mixing plant shall conform to Speci®cation D 995.
                                                                                   When emulsi®ed asphalt is used, the pugmill shall be ad-
   7.2 When tar cement is used, it shall conform to Speci®ca-
                                                                                   equately vented to allow for the escape of steam.
tion D 490.
  NOTE 4ÐThe grade to be used shall be RT-10, RT-11, or RT-12,
                                                                                   10. Mixing Plant Operation
depending upon the type of construction, climatic conditions, and the                 10.1 Aggregate StorageÐAggregates furnished in different
amount and nature of traffic. The required grade should be speci®ed.               sizes or from different sources shall be kept separate, and
  7.3 When emulsi®ed asphalt is used it shall conform to                           adequate provision shall be made to keep them from
Speci®cation D 977, Grade HFMS-2h or MS-2h.                                        becoming mixed or otherwise contaminated. Stockpiles shall
  7.4 When speci®cally approved by the purchaser, other                            be built and the materials removed therefrom in such a
types of emulsi®ed asphalt may be used, if experience has                          manner as to minimize size segregation.
                                                                               2
                                                                                       D 3515
                                                      TABLE 1 Composition of Bituminous Paving Mixtures
                                                                                               Dense Mixtures
                                                                                               Mix Designation
       Sieve Size               D-1            D-2            D-3            D-4               D-5            D-6                 D-7                D-8              D-9
                              50 mm         37.5 mm        25.0 mm        19.0 mm            12.5 mm        9.5 mm             4.75 mm         2.36 mm            1.18 mm
                                                                                                                                 (No. 4)                          (No. 16)
                              (2 in.)       (11¤2 in.)       (1 in.)       (3¤4 in.)          (1¤2 in.)      (3¤8 in.)       (Sand Asphalt)
                                                                                                                                                    (No. 8)
                                                                                                                                                               (Sheet Asphalt)
                                                              Grading of Total Aggregate (Coarse Plus Fine, Plus Filler if Required)
                                                             Amounts Finer Than Each Laboratory Sieve (Square Opening), Weight %
 63-mm (21¤2 in.)            100           ...             ...           ...                 ...          ...             ...                 ...             ...
 50-mm (2 in.)               90 to 100     100             ...           ...                 ...          ...             ...                 ...             ...
 37.5-mm (11¤2 in.)          ...           90 to 100       100           ...                 ...          ...             ...                 ...             ...
 25.0-mm (1 in.)             60 to 80      ...             90 to 100     100                 ...          ...             ...                 ...             ...
 19.0-mm (3¤4 in.)           ...           56 to 80        ...           90 to 100           100          ...             ...                 ...             ...
 12.5-mm (1¤2 in.)           35 to 65      ...             56 to 80      ...                 90 to 100    100             ...                 ...             ...
 9.5-mm (3¤8 in.)            ...           ...             ...           56 to 80            ...          90 to 100       100                 ...             ...
 4.75-mm (No. 4)             17 to 47      23 to 53        29 to 59      35 to 65            44 to 74     55 to 85        80 to 100           ...             100
 2.36-mm (No. 8)A            10 to 36      15 to 41        19 to 45      23 to 49            28 to 58     32 to 67        65 to 100           ...             95 to 100
 1.18-mm (No. 16)            ...           ...             ...           ...                 ...          ...             40 to 80            ...             85 to 100
 600-µm (No. 30)            ...            ...            ...            ...                ...           ...             25 to 65            ...             70 to 95
 300-µm (No. 50)               3 to 15       4 to 16         5 to 17       5 to 19             5 to 21      7 to 23         7 to 40           ...             45 to 75
 150-µm (No. 100)           ...            ...            ...            ...                ...           ...               3 to 20           ...             20 to 40
 75-µm (No. 200)B              0 to 5        0 to 6          1 to 7        2 to 8              2 to 10      2 to 10         2 to 10           ...               9 to 20
                                                                                                Open Mixtures
                                                                                               Mix Designation
       Sieve Size               0-1            0-2              0-3          0-4               0-5             0-6                0-7                0-8              0-9
                              50 mm         37.5 mm        25.0 mm        19.0 mm            12.5 mm        9.5 mm             4.75 mm         2.36 mm            1.18 mm
                                                                                                                                 (No. 4)                          (No. 16)
                              (2 in.)       (11¤2 in.)       (1 in.)       (3¤4 in.)          (1¤2 in.)      (3¤8 in.)       (Sand Asphalt)
                                                                                                                                                    (No. 8)
                                                                                                                                                               (Sheet Asphalt)
                                           Base and Binder Courses                                                    Surface and Leveling Courses
 63-mm (21¤2 in.)            100           ...             ...           ...                 ...          ...              ...                ...             ...
 50-mm (2 in.)               90 to 100     100             ...           ...                 ...          ...              ...                ...             ...
 37.5-mm (11¤2 in.)          ...           90 to 100       100           ...                 ...          ...              ...                ...
 25.0-mm (1 in.)             40 to 70      ...             90 to 100     100                 ...          ...              ...                ...              ...
 19.0-mm (3¤4 in.)           ...           40 to 70        ...           90 to 100           100          ...              ...                ...              ...
 12.5-mm (1¤2 in.)           18 to 48      ...             40 to 70      ...                 85 to 100    100              ...                ...              ...
 9.5-mm (3¤8 in.)            ...           18 to 48        ...           40 to 70            60 to 90     85 to 100        ...                ...              ...
 4.75-mm (No. 4)               5 to 25       6 to 29       10 to 34      15 to 39            20 to 50     40 to 70         ...                100              ...
 2.36-mm (No. 8)A              0 to 12       0 to 14         1 to 17       2 to 18             5 to 25    10 to 35         ...                75 to 100        ...
 1.18-mm (No. 16)            ...           ...             ...           ...                   3 to 19      5 to 25        ...                50 to 75         ...
 600-µm (No. 30)               0 to 8        0 to 8          0 to 10       0 to 10          ...           ...             ...                 28 to 53        ...
 300-µm (No. 50)            ...            ...            ...            ...                   0 to 10      0 to 12       ...                   8 to 30       ...
 150-µm (No. 100)           ...            ...            ...            ...                ...           ...             ...                   0 to 12       ...
 75-µm (No. 200)B            ...           ...             ...           ...                 ...          ...              ...                  0 to 5         ...
                                                                                 Bitumen, Weight % of Total Mixture C
                               2 to 7        3 to 8          3 to 9        4 to 10            4 to 11        5 to 12             6 to 12            7 to 12          8 to 12
                                                                                   Suggested Coarse Aggregate Sizes
                             3 and 57       4 and 67        5 and 7       67 or 68           7 or 78            8
                                               or              or            or
                                            4 and 68            57        6 and 8
   A
     In considering the total grading characteristics of a bituminous paving mixture, the amount passing the 2.36-mm (No. 8) sieve is a signi®cant and convenient ®eld
control point between ®ne and coarse aggregate. Gradings approaching the maximum amount permitted to pass the No. 8 sieve will result in pavement surfaces having
comparatively ®ne texture, while coarse gradings approaching the minimum amount passing the No. 8 sieve will result in surfaces with comparatively coarse texture.
   B
     The material passing the 75-µm (No. 200) sieve may consist of ®ne particles of the aggregates or mineral ®ller, or both but shall be free of organic matter and clay
particles. The blend of aggregates and ®ller, when tested in accordance with Test Method D 4318, shall have a plasticity index of not greater than 4, except that this
plasticity requirement shall not apply when the ®ller material is hydrated lime or hydraulic cement.
   C
     The quantity of bitumen is given in terms of weight % of the total mixture. The wide difference in the speci®c gravity of various aggregates, as well as a onsiderablec
difference in absorption, results in a comparatively wide range in the limiting amount of bitumen speci®ed. The amount of bitumen required for a givenmixture should be
determined by appropriate laboratory testing or on the basis of past experience with similar mixtures, or by a combination of both.
  10.2 Old Bituminous PavementÐBitumen aggregate for                                           10.3 Preparation of BitumenÐThe bitumen shall be main-
recycling shall be reduced in size so that the maximum                                      tained at a temperature at which it can be properly handled
aggregate particle size conforms with 8.1 and shall be kept                                 through the pumping system and uniformly distributed
separate from aggregate stockpiles. Adequate provisions shall                               throughout the mixture. At no time during the processing,
be made to keep bitumen aggregate for recycling from being                                  from storage to mixing, will temperature of the bitumen be
mixed with aggregates or otherwise contaminated.                                            allowed to exceed the following:
                                                                                        3
                                                                                     D 3515
TABLE 2 Composition of Open Graded Friction Course Mixtures                                   bitumen, ambient temperature, and workability of the mixture.
                                  Mix Designation                                             Aggregates in the hot bins shall not contain moisture to such
           Sieve Size                  Type I                   Type II                       an extent as to cause the mixture to foam, slump, or segregate
                                              Percent Passing
                3
     19.0 mm ( ¤4 in.)                 100                      100
                                                                                              during hauling and placing operations.
     12.5 mm (1¤2-in.)                 100                      90 to 100                        10.5 Preparation and Handling of Bitumen Aggregate for
     9.5 mm (3¤8-in.)                  90 to 100                60 to 100                     RecyclingÐBitumen aggregate for recycling shall be fed into
     4.75 mm (No. 4)                   30 to 50                 15 to 40
     2.36 mm (No. 8)A                   5 to 15                  4 to 12                      the plant in proper proportion at a location and rate to permit
     75 µm (No. 200)B                   2 to 5                   2 to 5                       correct and uniform temperature control of the heating and
                                        Bitumen, weight % of total mixture C                  drying operation. It shall be delivered to the mixer at a
                                           5±81¤2                  41¤2±8                     temperature such that the mixture will be produced within the
                                         Suggested Aggregate Sizes from
                                                Speci®cation D 448                            range speci®ed in 10.4.
                                         8 and 9                 7 and 89                        10.6 Preparation of MixtureÐThe proportions of the com-
                                            or                       or                       ponents of the mixture, within the limits speci®ed, shall be
                                            89                    7 and 8
                                                                                              regulated so as to produce a satisfactory mixture. The
   A
     In considering the total grading characteristics of the bituminous paving mixture,       sequence in which the several aggregates or the several
the amount passing the No. 8 (2.36-mm) sieve is a signi®cant and convenient ®eld
control point between ®ne and coarse aggregate. In open-graded friction course                aggregates and asphalt aggregate for recycling shall be drawn
mixtures, the amount passing the No. 8 shall be limited to that required to provide a         or weighed may vary under different conditions. The bitumen
chocking of the coarser particles.
   B
     The material passing the 75-µm (No. 200) sieve may consist of ®ne particles
                                                                                              shall be added in an evenly spread sheet over the length of the
of the aggregates or mineral ®ller, or both but shall be free of organic matter and           mixer box in a batch plant, or shall be spread evenly across
clay particles. The blend of aggregates and ®ller, when tested in accordance with             the mixer box in a continuous mix plant.
Test Method D 4318, shall have a plasticity index of not greater than 4, except that
this plasticity requirement shall not apply when the ®ller material is hydrated lime             10.6.1 The mixing shall be accomplished in the shortest
or hydraulic cement.                                                                          time that will produce a satisfactory mixture. Mixing time
   C
     The quantity of bitumen is given in terms of weight % of the total mixture and is        shall be speci®ed within the following limits, except that the
applicable to a variety of aggregates of conventional speci®c gravities, approxi-
mately 2.50±2.80. The wide difference in the speci®c gravity of some aggregates,              minimum may be determined as provided in 10.6.2 and the
as well as a considerable difference in absorption, may require bitumen contents              maximum dry mixing time may be determined as provided by
outside the range shown. The amount of bitumen required for a given mixture                   10.6.3.
should be determined by appropriate laboratory testing or on the basis of past
experience with similar mixtures, or by a combination of both.                                   10.6.1.1 Batch PlantsÐ0 to 10-s dry mixing followed by 25
                                                                                              to 50-s additional mixing after the addition of the bitumen.
              TABLE 3 Tolerances from Job-Mix Formula                                            10.6.1.2 Continuous Mix PlantsÐ25 to 60 s based on the
                     Sieve Size                                Tolerances,%
                                                                                              following equation:
      12.5 mm (1¤2 in.) and larger                                 68                                                       pugmill capacity, ~kg! lb
      9.5 mm (3¤8 in.) and 4.75 mm (No. 4)                         67                                       Mix time, s 5                                         (1)
      2.36 mm (No. 8) and 1.18 mm (No. 16)                         66
                                                                                                                            pugmill output, ~kg/s! lb/s
      600 µm (No. 30) and 300 µm (No. 50)                          65                            10.6.2 Minimum mixing time may be established on the
      75 µm (No. 200)                                              63
      Bitumen content, weight % of total                           60.5
                                                                                              percentage of coated particles as determined by Test Method
      mixture                                                                                 D 2489. The minimum values for percentage of coated par-
                                                     Temperature                              ticles used to establish the minimum mixing time shall be set
                                                                                              by the engineer. These values will vary with aggregate grada-
                                                                                              tion, particle shape, and surface texture, and with the bitumen
           Bitumen                             °C                       °F                    content and use for which the mix is intended.
     Asphalt cement                         176.6                     350                        10.6.3 When any component of the mixture except bitumen
     Tar cement                             107.2                     225
     Emulsi®ed asphalt                        82.2                     180
                                                                                              is not heated in the dryer, the dry mixing period may be
                                                                                              extended as necessary so that the mixture will be produced at
   10.4 Preparation and Handling of Mineral AggregatesÐ                                       a uniform temperature within the range speci®ed in 10.4.
Each size aggregate shall be separately fed by feeders to the                                    10.7 Mixing Plant InspectionÐThe engineer or his autho-
cold elevator or elevators in proper proportion and at a rate to                              rized representatives shall have access at any time to all parts
permit correct and uniform temperature control of the heating                                 of the mixing plant in order to ensure the manufacture of the
and drying operation. The aggregate shall be dried and deliv-                                 mixture in strict accordance with this speci®cation. In order
ered to the mixer at a temperature such that the mixture will                                 that accurate and sufficiently large samples of aggregate may
be produced at a temperature within the range suited to the                                   be obtained from the hot aggregate bins, easy and safe access
bitumen used, as follows:                                                                     shall be provided to the location on the plant where such
                                                  Temperature Range                           samples may be taken.
               Bitumen                         °C                     °F
  Asphalt cement (conventional            121.1 to 162.7        250 to 325
                                                                                                 10.8 Special Requirements for Asphalt Mix from Surge or
    mixes)                                                                                    Storage BinsÐAsphalt cement recovered from the mix shall
  Asphalt cement (open graded             104.5 to 126.6           220 to 260                 comply with Alternative 1 or 2 as follows:
    friction mixes)
  Tar cement                               79.4 to 107.2            175 to 225                                               Alternative 1
  Emulsi®ed asphalt                        104.5 to 126.6            220 to 260                       for Penetration Graded Asphalt Cement, Speci®cation D 946
  The temperature between those limits shall be regulated                                             Grade                   Penetration Equal to or More Than
according to the grade and viscosity characteristics of the                                          200±300                                 74
                                                                                          4
                                                                                   D 3515
         120±150                                          50                           those mixes. In addition, ªopen mixturesº generally harden faster than
          85±100                                          40                           ªdense mixturesº and, therefore, the storage time limits given above for
          60±70                                           31                           coarse mixes should also be used for ªopen mixtures.º The arbitrary
          40±50                                           22                           separation point should be adjusted as data on percent air voids of
                                     Alternative 2
                                                                                       laboratory compacted specimens become available. A value of 10 % air
                                                                                       void content is suggested as an arbitrary separation point between coarse
           for Viscosity Graded Asphalt Cement, Speci®cation D 3381
           Grade                  Viscosity 140°F(60°C), P Equal to or Less Than
                                                                                       and ®ne mixes, with coarse mixes having an air void content above 10 %
                                                                                       and ®ne mixes having an air void content less than 10 %. This value is
  AC-2.5 and AR-1000                                   1 250                           arbitrary and may also require adjustment as additional mix design data
  AC-5 and AR-2000                                     2 500                           becomes available.
  AC-10 and AR-4000                                    5 000
  AC-20 and AR-8000                                   10 000
  AC-40 and AR-16000                                  20 000
                                                                                       11. Methods of Sampling and Testing
                                                                                          11.1 Sample all material and determine the properties enu-
   Samples for these tests shall be taken from trucks loaded                           merated in this speci®cation in accordance with the following
from the bin. The addition of solvent according to procedures                          ASTM standards:
of Test Methods D 2172 shall be started within 4 h of                                    11.1.1 Sampling Mineral AggregatesÐPractice D 75.
sampling or the samples shall be placed in a cold storage                                11.1.2 Sampling Bituminous MixturesÐPractice D 979.
facility and maintained at 0°C (32°F) or lower until testing is
                                                                                         11.1.3 Sieve Analysis of AggregatesÐTest Method C 136.
started. Where delivery to cold storage will take more than 4
                                                                                         11.1.4 Sieve Analysis of Mineral FillerÐTest Method
h, one of the following procedures shall be used:
                                                                                       D 546.
   (a) Chill the samples by placing in plastic coolers contain-
ing dry ice. Maintain dry ice in coolers during delivery to the                          11.1.5 Determination of Bitumen ContentÐTest Methods D
laboratory.                                                                            2172. Determine the tar content in accordance with explana-
   (b) Place the sample in a gallon can containing dry ice. Cap                        tory note appended to Test Methods D 2172.
the can immediately with a lid that has a pinhole in it. When                            11.1.6 Sampling Bituminous MaterialsÐPractice D 140.
pressure buildup ceases, solder the pinhole. Keep the can tight                          11.1.7 Speci®c Gravity of Coarse AggregateÐTest Method
during delivery to laboratory.                                                         C 127.
   10.8.1 The following storage times will be permitted until                             11.1.8 Speci®c Gravity of Fine AggregateÐTest Method
the results of tests on the recovered asphalt are available. The                       C 128.
times may be increased or decreased on the basis of the test                             11.1.9 Plasticity IndexÐTest Method D 4318.
results.                                                                                 11.1.10 Percentage of Coated ParticlesÐTest Method
                                                 Time, h                               D 2489.
                                                Fine MixA        Coarse MixB
Untreated asphalt, air in bin                      12                  6
                                                                                         11.1.11 Recovery of Extracted AsphaltÐTest Method D
Treated asphalt,C air in bin; untreated            36                 18               1856.
asphalt, inert gas in bin                                                                11.1.12 Penetration of Recovery AsphaltÐTest Method
Treated asphalt,C inert gas in bin                   96                72
                                                                                       D 5.
  A Dense Mixtures: 3¤4 in., 1¤2 in., 3¤8 in., No. 4, and No.                            11.1.13 Air VoidsÐTest Method D 3203.
  16. BDense Mixtures: 2 in., 11¤2 in., and 1 in.
  C
                                                                                         11.1.14 Absolute Viscosity of AsphaltsÐTest Method D
    Treated with Dow-Corning Fluid DC-200 at rate of approximately 30 cm 3 (1
oz)/18.93 m3 (5000 gal) of asphalt.
                                                                                       2171.
   NOTE 8ÐAn arbitrary separation point has been made above, based on                  12. Keywords
ASTM Composition Requirements for Dense Mixtures, between the coarse
and ®ne mixes. It has been observed that the coarser mixes undergo a faster              12.1 aggregates; bitumen; bituminous mixtures; hot-laid;
rate of hardening when stored due to a higher volume of voids in                       hot-mixed; mixing plant; sampling; speci®cation; testing
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