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Marks On Bosch Common Rail Injectors

The document discusses Bosch common rail injectors. It provides details on identifying marks for different injector part numbers. It then diagrams and labels the internal components of a Bosch CRI 1-2.0-2.2 common rail injector and describes calibration and adjustment tasks that can be performed by measuring various shims and components. Finally, it notes the injector uses a second generation nozzle flow block design.

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Barkat Hussain
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© © All Rights Reserved
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100% found this document useful (1 vote)
2K views25 pages

Marks On Bosch Common Rail Injectors

The document discusses Bosch common rail injectors. It provides details on identifying marks for different injector part numbers. It then diagrams and labels the internal components of a Bosch CRI 1-2.0-2.2 common rail injector and describes calibration and adjustment tasks that can be performed by measuring various shims and components. Finally, it notes the injector uses a second generation nozzle flow block design.

Uploaded by

Barkat Hussain
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Marks on Bosch Common Rail Injectors
1) Injector Part Number 0445110xxx = belong to CRI

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2) Injector Part Number 0 445 120 xxx = belong toCRIN

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Production Date

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IMA Code

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Bosch Common Rail Injector CRI 1-2.0-2.2

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1. Calibration shim,

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B42,ID3.0mm,
OD5.1mm, thickness

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1.0-2.0mm

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2. Spring

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3. Calibration circlip, B37,

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thickness 1.155-1.265mm
4. Armature

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5. Spring

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6. Clamp nut

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7. Bush
8. Calibration shim, B31,
ID10.5mm, OD15.7mm,

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thickness 1.2-1.3mm

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9. Pin
10. Ball seat

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11. Ball

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12. Valve barrel

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13. Polymer seal ring

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14. Washer

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15. Valve plunger

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16. Calibration shim, B14,

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ID3.5mm, OD5.3mm,

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thickness 0.9-1.9mm

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17. Spring

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18. Calibration spacer, B15,
thickness 8.3-8.7mm
19. Solenoid

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20. O-ring

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21. Calibration shim, B25,

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ID19.0mm, OD23.5mm,

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thickness 0.9-1.12mm

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22. Injector body

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23. Dowel

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24. Needle

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25. Nozzle

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26. Nozzle nut

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CRI 1-2.0-2.2

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Shim B42

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Adjust Solenoid Spring Compression

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Task 6

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Circlip B37

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Adjust Armature Total Lift

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Task 3

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Adjust Solenoid Air Gap

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Task 5

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Shim B31

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Adjust Armature Lift w/woElectronic Signal

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Task 4 & 7

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CRI 1-2.0-2.2

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Shim B14

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Adjust Needle Opening Pressure

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Task 2

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Nozzle Flow Block B15

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Adjust Needle Lift

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Task 1

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Bosch Common Rail Injector CRI 1-2.0-2.2


DGV Design (2nd Generation Nozzle Flow Block)
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1. Calibration shim, B42, ID3.0mm,

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OD5.1mm, thickness 1.0-2.0mm

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2. Spring

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3. Calibration circlip, B37, thickness

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1.155-1.265mm

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4. Armature

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5. Spring

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6. Clamp nut

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7. Bush
8. Calibration shim, B31,
ID10.5mm, OD15.7mm,

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thickness 1.2-1.3mm

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9. Pin

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10. Ball seat

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11. Ball

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12. Valve barrel

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13. Polymer seal ring

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14. Washer

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15. Valve plunger

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16. Calibration shim, B14, ID3.5mm,

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OD5.3mm, thickness 0.9-1.9mm
17. Spring

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18. Calibration spacer, B16,

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OD2.28mm, thickness

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0.9-1.3mm

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19. Spring bush

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20. Solenoid

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21. O-ring

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22. Calibration shim, B25,

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ID19.0mm, OD23.5mm,
thickness 0.9-1.12mm

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23. Injector body

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24. Dowel

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25. Needle
26. Nozzle
27. Nozzle nut

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CRI 1 - 2.0-2.2,DGV Design

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Shim B42

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Adjust Solenoid Spring Compression

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Task 6

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Circlip B37

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Adjust Armature Total Lift

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Task 3

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Shim B25

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Adjust Solenoid Air Gap

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Task 5

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Shim B31

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Adjust Armature Lift w/woElectronic Signal

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Task 4 & 7

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CRI 1-2.0-2.2,DGV Design

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Shim B14

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Adjust Needle Opening Pressure

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Task 2

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Adjust Needle Lift

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Bosch Common Rail Injector CRI 2.1

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1. Solenoid

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2. Calibration shim, B41,

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ID2.5mm, OD6.4mm,

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thickness 1.09-1.37mm

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3. Bush

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4. O-ring

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5. Calibration shim, B40,
ID2.5mm, OD4.5mm,

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thickness 1.2-1.9mm
6. Calibration shim, B25,

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ID19.0mm, OD23.5mm,

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thickness 0.9-1.12mm

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7. Spring

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8. Armature

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9. Anchor

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10. Clamp nut

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11. Ball seat

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12. Ball

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13. Valve barrel

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14. Polymer seal ring

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15. Washer
16. Valve plunger

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17. Injector body

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18. Calibration shim, B14,

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ID3.5mm, OD5.3mm,

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thickness 0.9-1.9mm

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19. Spring

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20. Calibration shim, B16,

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OD2.28mm, thickness

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0.9-1.3mm

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21. Spring bush

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22. Needle

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23. Nozzle
24. Nozzle nut

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CRI 2.1

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Shim B41

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Adjust Armature Lift with Electronic Signal

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Task 5

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Shim B40
Adjust Solenoid Spring Compression

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Task 4

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Shim B25

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Adjust Solenoid Air Gap

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Task 3

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CRI 2.1

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Shim B14

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Adjust Needle Opening Pressure

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Task 2

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Nozzle Flow Block B16

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Adjust Needle Lift
Task 1

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Bosch Common Rail Injector CRI 3A

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1. Solenoid

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2. Calibration shim, B42, ID3.0mm,

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OD5.1mm, thickness 1.0 –2.0mm

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3. Spring

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4. Spring seat
5. Shim
6. Armature

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7. Calibration shim, B25, ID19.0mm,

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OD23.5mm, thickness

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0.9-1.12mmSpring

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8. Clamp nut

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9. Valve set

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10. Polymer seal ring

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11. Washer

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12. Injector body

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13. Calibration shim, B14, ID3.5mm,
OD5.3mm, thickness 0.9-1.9mm

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14. Spring

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15. Spring bush

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16. Needle
17. Nozzle

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18. Nozzle nut

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CRI 3A

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Shim B42

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Adjust Solenoid Spring Compression

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Task 4

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Shim B25
Adjust Solenoid Air Gap/Armature Lift

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Task 3 &5

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&

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CRI 3A

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Shim B14

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Adjust Needle Opening Pressure

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Task 1

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No needle lift adjustment

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Bosch Common Rail Injector CRI 3B

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1. Solenoid

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2. Spring

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3. Calibration shim, B45, ID2.05mm,

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OD3.65mm, thickness 1.0 –

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2.0mm

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4. Pin

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5. Shim
6. Armature
7. Calibration shim, B25, ID19.0mm,

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OD23.5mm, thickness 0.9-1.12mm

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Spring
8. Clamp nut

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9. Valve set

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10. Polymer seal ring

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11. Washer

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12. Injector body

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13. Spring

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14. Spring bush
15. Needle

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16. Nozzle

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17. Nozzle nut

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CRI 3B

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Shim B45
Adjust Solenoid Spring Compression

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Task 5

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Shim B25

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Adjust Solenoid Air Gap/Armature Lift

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Task 4

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CRI 3B

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No needle lift adjustment

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No needle opening pressure adjustment

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Bosch Common Rail Injector CRIN 1

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1. Solenoid 13. Clamp nut

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2. Solenoid nut 14. Pin
3. O-ring 15. Ball seat
4. Calibration shim, B13, ID2.3mm, 16. Ball

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OD4.2mm, thickness 0.90 -1.90mm 17. Valve set

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5. Spring 18. Polymer seal ring

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6. Calibration circlip, B37, thickness 19. Washer

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1.155-1.265mm 20. Injector body

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7. Armature 21. Dowels

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8. Spring 22. Calibration shim, B14, ID3.5mm,

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9. Circlip OD5.3mm, thickness 0.9-1.9mm

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10. Calibration shim, B11, ID19mm, hex 23. Spring

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22mm, thickness 0.9 -1.5mm 24. Calibration spacer, B15, thickness
11. Anchor 8.3-8.7mm

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12. Calibration shim, B12, ID18.0mm, 25. Nozzle

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hex 22mm, thickness 0.9-1.5mm 26. Nozzle nut

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CRIN 1

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Shim B13

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Adjust Solenoid Spring Compression

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Task 6

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Circlip B37

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Adjust Armature Total Lift

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Task 3

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Shim B11

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Adjust Solenoid Air Gap

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Task 5

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Shim B12

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Adjust Armature Lift w/woElectronic Signal

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Task 4 & 7

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CRIN 1

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Shim B14

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Adjust Needle Lift Pressure

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Task 2

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Adjust Needle Lift

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Bosch Common Rail Injector CRIN 1 – DGV

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1. Solenoid 14. Pin

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2. Solenoid nut 15. Ball seat
3. O-ring 16. Ball
4. Calibration shim, B13, ID2.3mm, 17. Valve set

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OD4.2mm, thickness 0.90 -1.90mm 18. Polymer seal ring

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5. Spring 19. Washer

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6. Calibration circlip, B37, thickness 20. Injector body

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1.155-1.265mm 21. Dowels
7. Armature 22. Calibration shim, B14, ID3.5mm,

t r
8. Spring OD5.3mm, thickness 0.9-1.9mm

ec
9. Circlip 23. Spring

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10. Calibration shim, B11, ID19mm, hex 24. Calibration shim, B16, OD2.28mm,

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22mm, thickness 0.9 -1.5mm thickness 0.9-1.3mm

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11. Anchor 25. Spring bush

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12. Calibration shim, B12, ID18.0mm, hex 26. Nozzle

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22mm, thickness 0.9-1.5mm 27. Nozzle nut
13. Clamp nut

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CRIN 1 – DGV

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Shim B13

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Adjust Solenoid Spring Compression

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Task 6

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Circlip B37

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Adjust Armature Total Lift

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Task 3

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Shim B11

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Adjust Solenoid Air Gap

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Task 5

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Shim B12

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Adjust Armature Lift w/woElectronic Signal

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Task 4 & 7

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CRIN 1 – DGV

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Shim B14

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Adjust Needle Lift Pressure

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Task 2

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Adjust Needle Lift

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Task 1

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Bosch Common Rail Injector CRIN 2

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1.

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Solenoid
.i 14. Polymer seal ring

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2. O-ring 15. Washer

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3. Solenoid nut 16. Calibration shim, B26, ID19.5mm,
4. Calibration shim, B13, ID2.3mm, OD22.8mm, thickness 0.90 -1.12mm
OD4.2mm, thickness 0.90 -1.90mm 17. Injector body

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5. Spring 18. Dowels

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6. Pin 19. Calibration shim, B14, ID3.5mm,

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7. Armature OD5.3mm, thickness 0.9-1.9mm

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8. Spring 20. Spring

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9. Calibration shim, B22, ID4.5mm, 21. Calibration spacer, B16, OD2.28mm,

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OD7.7mm, thickness 0.98-1.44mm thickness 0.9-1.3mm

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10. Clamp nut 22. Spring bush

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11. Ball seat 23. Nozzle

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12. Ball 24. Nozzle nut
13. Valve set

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CRIN 2

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Shim B14

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Adjust Solenoid Spring Compression

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Task 5

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Adjust Armature Lift w/woElectronic Signal
Task 3 & 6

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Shim B22

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Adjust Solenoid Air Gap

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Task 4

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CRIN 2

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Shim B14

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Adjust Needle Lift Pressure

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Nozzle Flow Block B16
Adjust Needle Lift

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Task 1

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CRM-100 Common Rail Injector Measurement System

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