CCT — 8300 Series Conductivity/TDS/Resistivity/Temp. Configuration transmitting controller Instruction ManualI Function and application e ty 2 3) 4) 3) 6) 1) 2) 3) 7) 8) » 10) 1) 12) 13) 14) Applications and features With 32 bit processor ARM as the core of the powerful kernel and operating system, make products to IT new era. Using advanced modulus hybrid technology, intelligent measure range automatically measurement switch Language man-machine interface, Guided operation menu, Humanized design process 128X64 matrix LCD display, Chinese/English language, multi parameter display in one screen; Grading permission password protect function, prevent noncertified person freely revise the engineering parameter when log in. LED background lighting can select long time lighten or delay sleep, fit low carbon fashion, Characteristic feature New conductivity measurement technology, which integrates conductivity/ resistivity/ TDS/ temperature multi parameters measurement. Meet ultra pure water(0,054,S/em)~ Condensed water (100mS/em) wide range measuremes Conductivity. resistivity, TDS can selected arbitrary, set and operate senior link, Simplified setting process Professional temperature measurement/temperature control, replace temperature instruments directly ‘The virtual instrument technology compensate the nonlinearity relationship between resistivity and temperature, Compensation of high precision and good repeatability Double channel, full isolated current loop, conductivity/TDS/resistivity/temperature signal configuration freely double mode current loop output, Compatible with all types of signal disposal, set up high-end system integration Configurable photoelectric switch control (Choose to conductivity’ resistivity’ temperature/time),drive pulse metering pump or expand control directly; For regular cleaning and maintenance, and water treatment technology of time associated provides time function (cycle timing/appointed timing) ; Power supply DC24V, fit high humidity site safety code, Port polarity internal identify automatically Calendar function, time setting, and making an appointment, provide time tags for recording data; SMT, AOLICT, computerized whole machine inspection, Strict quality control ; Product batch electrical aging, Surface three protective treatment, Perfect electronic production process management, high level quality; Facing the quality supervision opening measure inspection function, Any authorized verification institutions can use legal measure for verification; Complete electromagnetic compatibility design, Good anti-disturbance performances, Can satisfy most of electromagnetic environment operate safely 116) Electric meter and conductivity cell mark and inspect respectively, Package and storage respectively; According to the purchasing to choose international order process. 3 4 © Main Technical Instrument application ) High end water quality management, high automatic level selection: ) high pure water/ ultra pure water measure control, service to electron, electric power, pharmaceutical, fine Chemicals, clinical medicine and Life Science Research ; > Industry process solution salinity analysis, ‘concentrate management, cooling water circulation industrial coating and t equipment ) used for inline mot service to water treatment, seawater desalination, water treatment (oring in metallurgy, petrifaction and industry cleaning ete dex Model CCT~8301/CCT - 8302 : ‘Single-channel / double channel conductivity/TDS /resistivity/ temperature Deseription : |Configuration transmitting controller Conductivity cell model | CON2126A-13 CON2124A-13. | CON3123A-13 | CONSI21A-13 Conductivity cell type 10,00cm" 1.000em 0.100cm"" 0.010cm Conductivity cell constant | Temperature compensation| es (10.042)em" (1.080.2)em"" | (0.1020.02)em" | (0,01020.002)em Measurement range 200pSicm~100mSlem | SpS/em~10mSfem | (0.5~200)pS/em | (0.05~18.25)MAem Conductivity 0.5 p8/em~100.0mS%ern [Measureme] Resistivity 0.05MQ-cm~18.25MQ-em nbvange TDS 0.25ppm~SOppt Temperature 0-s0'c Conductivity 0.01nS/em Resolution | Resistivity 0.01M2-em ‘TDs .01ppm ‘Temperature ore Conductivity 15 level Accuracy | Resistivity 15 level TDs 15 level temperature 05 Prio00 Work condition temperature: 0~50°C Relative humidity; <85%RHCurrent output [Double channel, isolated ,configuration 4-20mA output, Maximum loop resistance 5002. [Accuracy: 20.1mA ‘Triple OC output Control output Load current 25mA (DCSV) load voltage DC24V (max) ‘Communication function S485 communication (Modbus agreement) Power supply pemVve4v Basic power consumption 3.9W Max power consumption 48w Protection level IP6S (with rear cover) Installation mode Panel Dimension 96 mm x96 mm *10Smm (H«W»D) Slot dimension 91mm*9tmm IL. Dimension and wire connection i Outline dimension-Terminals @ Wire connection 24VA, Power input interface, connect DC 24V Internal automatic polarity recognition 24VB Power input interface, connect DC 24V RS485A, Communication interface RS485B Communication interface 14 Instrument mode output, instrument internal power supply. Ti+/T1-__| Transmitter mode output, conditioning module external power supply THI2- Instrument mode output, instrument internal power supply T2412 ‘Transmitter mode output, conditioning module external power supply ocioci’ The first channel photoelectronic Switch controlled contact, oc2/0C2" The second channel photoelectronic Switch controlled contact ocsiocs” - The third channel photoelectric Switch controlled contact Instrument wire connection Conductivity cell wire connection CCTS301 CCTS302 (CON2126A-13/CON?2124A-13/CON3123A-13/ CONSI21A-13 CELLI' CELLI' | CELLI White CELL2' ceLt2' | CELL2 EMPTY CELLS ceLt3' | CELL3 Green CELLA CELL’ | CELL4 Yellow CELLS" ceiis' | CELLS Red CELLO CELL6' | CELL EMPTY Connect with EARTH port of AC/DC Power conversion module EARTH EARTH | EARTH 5 - (for removing the interference )-mA transfer wire connection “| Left: External connection under meter mode tenis Right: External connection under : | 7 transmitter mode a Hegel i] 1 Z| t-be -- | NOTE: The second channel mA transfer wire connection is the same as above. iv Electricity wire connection diagram ee ental eadpnant 2 fy. Diagram: 0-1 Please use middle relay to drive and expand high pressure or Dynamic load.EE Metering Metering | pump 3 ] pump 2 Photoelectronie switch controls metering pump Y .Conductivity high limit and window control uS/em(ppm) Action high limit alarm Action low limit release High limit control application methodE.G. 1, Water quality below high limit. In the flelds of pharmaceutical, food, beverage, water purification, precision cleaning, electronics and processing industries, water quality will be limited at high-water limit "Hi", the solenoid valve to switch the direction of flow, in order to ensure the purity of process water; When the water quality returns to "LO * system back to the original process. The period between " Hi “and " LO "is the delay period. The delay function effectively avoid the solenoid valve shock pS/cm(ppm) Hi JAction high limit alarm |Action low limit release ts Water quality Control area between high and low E.G. 2, Window- Control area between high and low In the circulating cooling water, cutting coolants, cleaning fluids and other industrial applications, when the water quality degradation to the high limit "Hit wil discharge or regeneration, when the water restored to limit "LO", stops to discharge. This is the section type window-control vi. Resistivity low limit and window-control diagram MQ,cm (ppm) ai High iit lam release Lo Low limit alarm aston ts Jow limit control application method Water quality should be controlled above the low limitUnder High pure / ultrapure water measurement control, water quality control request above 17MQ + cm ormore, when the water quality below the Lo setting, the solenoid valve will switch the direction of flow, in order to ensure high purity process water; When the water return to "HI" , system will back to the original process. The period between "LO" and “HI” is the delay period, the delay function effectively avoid solenoid valve shocks. Til. Front panel and key functions i Front panela and main interface is LEFT'S n00n 12.30 wom ne OMA ConductivityrResistviy \Xel| CCT ~8301 front panel CCT-8302 front panel And main interface And main interface ii, Manual operation Keyboard | description Funetion 1. Return to previous menu after parameter preserve. [e} Backspace | 2.Cancel the current setting 3. Switchover the main and inquiry interface. 1. Cursor Movement key Dp | see 2. Under the parameter setting mode, select the items shift left to fight elect : : 3. Switehover the main and temperature, current output interface(CCT8302) 1. Digital 0-9 cycle operation keys 2. Under the parameter setting mode, select the items shift up to down Add : A 3. Switchover the main and temperature, current output interface(CCT8302) J | enter 1. Enter the password setting menu | 2. Save the parameter and enter next mentsSoft keyboard (suggestion) Mark meaning Cancel the current setting or return to the previous menu T Up shift menu 2. Digital 0-9 cycle operation 1 down shift menu 2.after enter parameter query, down shift to check the parameter setting 1.left shift menu 2. after enter parameter query , enter the parameter display interface 2. after enter parameter query , enter the parameter display interface save the parameter and enter next menu [Note]: the soft keyboard is the current role paraphrase of hard keyboard corresponding which display on LCD screen, TV.settings and operation i. Main monitoring interface Curent Conroe time 07-12-03 17: 13:00] ff row 12°35 ee =] pen OO isi (Cont ate [ cusrent ame 07-12-03, cere NEG eng. Saha a | 5 0 alec cones] Cot tae 8 eo : Ea" i lo 00 a} 1 cH B= 20 OO = ae[ote] CCT-8301 conductivity data and temperature data can transmitting output at the same time, ‘main interface altemate display double channel transmitting data. ‘CCT-8302 when any channel high alarm or low alarm, the channel indicator and alarm indicator recycling flash to indicate, ii, Menu fuction introduction Press” under Main monitoring interface enter the log in menu, select engineer Permission and ‘input password 2000 enter the menu setting, Menu Pee : Number ce Menu Function introduction description Blectrode constant, temperature compensation, measuring u ; Measurement | Filter coefficient, data migration, measurement high limit, parameter resistivity display precision and TDS Transform coefficient setting menu showing automatic link with the setting Control Triple channel photoelectric switch parameter setting, measured 2 - pt i, parameter parameters any configuration control output 3 Transmitting, Double channel transmitting parameter setting which can configure | parameter and control output the parameter 4 Communication | RS485 baud rate and address code setting, communication parameter protocol, see Appendix A A Password Engineering users, normal users two level permission settings setting 6 Time setting __| Set and modify the clock in the time zone Backlighting : : 7 fae constant lighting and delay close backlight can be select L setting 8 Alarm setting | Setting the buzzer ON ot OFF | Language 9 Under engineering permission setting Chinese and English displey selection Restore factory setting, save present seiting, restore previous 10 parameter setting (CCT8301) Manufacturer | Inquire manufacturer information and website, obtain service n information | information a). Measure parameter [No [item select Function Introduce I select conductivity cell type O.0lem™, O.lem™ . 10cm", 10.0c! 1 cell constant 2 check the mark on matched conductivity cell, input the accurate cell constant 10Iselect measure parameter to conductivity/TDS , temperature 3 | Temperature | coefficient compensation default 0.020 compensation | 2, select measure parameter to resistivity, temperature compensation select ON Select conductivity’TDS/resistivity corresponding unit uS/em . 3 | Measure unit : mSlem. ppm. ppt, MQ-em KQem 4 _| Fiterconstants | Change filter constant, optimize Measure stability = | When measured value and standard value error bigger, modify data 3 | Data transfer ee as cl migration achieve its accuracy Only aimed at resistivity, measurement high limit set_as Measurement ee 20MSem/our, igh limi . ‘Transmitting output 0~20MQ-cm corresponding 4~20mA, Resistivity 7 | sete secicion | Measure display data select one or two decimal places display precision g | TDSconversion | Measurement unt elect TDS, can modify the Conversion relation of coefficient ppm and S/em b).Control parameter No | Item select Funetion Introduce 1 configuration mode select (conductivity/TDS/resistivity/temperature ) 1 OC Isetting | 2.contoal mode select (Normally on /Normally off /pulse) 3. Action value set_ (on/off) | configuration select (conductivity/TDS/resistivity/Aemperature) 2 | OCIIsetting | 2.control mode select ( NO/NC /pulse ) 3. Action value set_ (ON/OFF) 3 [ocuttseting | ! telat cleaning cleaning period/leaning tine) | 2.Time cleaning(start time! finish time) ¢). Transmitting parameter No | Item select Function Introduce 1 select channel 72 1 | Tansmitting! | 2.select measured parameter ( conductivity/ TDS/ resistivity/ setting | temperature) 3.sct4mA~20mA corresponding data ~ | Tselect channel 1/2 | Transmitting I | 2.select measured parameter ( conductivity’ TDS/_resistivity/ setting temperature) 3.set 4mA~20mA corresponding data 4), Password setting No Item select Function Introduce 1 | Engineer | Under engineer user permission, can change both engineer user user___| and normal user password, ay 2 Normal user | Under normal user permission, only can change the normal user nal password. ¢).Parameter management (CCT-8301) No | lem select Funetion Introduce 1 _| Restore factory Restore to the factory default setting, this function used to quality is setting supervise, measure and inspection, 2 | Save present | Revise the present parameter and save present every setting _| parameter setting 3 | Restorelast | This function used to unaware operation influence the setting _| measure control, restore to the last setting. Under main monitoring status, press i Parameter inquiry interface interface through instrument panel enter parameter seting inquiry Teton Ta ae eam ae EET ee en aeons toon Tae] _CETST [3] = ST aaa aa era ae conteciviny Eo | OSE) lo: me SS ess CiasT T=) |e clenise [ao Crate pea) C= fear cles 2 1 00 [CED rnin ett: 12 + BO SO eee ing Lom aa TEESE, tepecatre |_| a eT) a sien 20st: 0000.00 mars} = mest) SS Tes tS la ne cat ae Bry eo CEST Cs) jap Career Sarre tom | tet ew! foes) es re) = 1.00 tvan ost a5[Note}: Under parameter ing terface or parameter set interface, it would back to main interface if without operation over 3 minutes. V.Sensor installation _ nes .Sensor constant selection Maem 10 1 ot 001 1kOom 0.4 0.01 50.02] 00s 2 DE [0205 | 200 50 [28 wm Ot 1 10 100 tmsiem 10 100 Industrial Concentrated ‘Ultra pure water water solution water NOTE. Please choose the suitable sensor to get accurate reading, Such as, it’s better to choose K=0.1 sensor for RO two stage outlet, if choose K=1.0, the reading will not be so good. ii installation and maintenance (1) The electrode should be installed in a place in the pipeline where the stream is steady and air bubbles are hard to generate. (2) No matter the conductance cell is horizontally or vertically installed, it should be deeply inserted into the moving water and against the flow direction (3) The conductivity signal is weak electronic signal and its collecting cable should be separately installed, When threading cable joint or connecting terminal board is used, to avoid wetting interference or breakdown of measurement unit circuit, they should not be connected to the same group of cable joint or terminal board with the power line or control line. B(4) When the measurement cable needs to be lengthened, it’s recommended to make an agreement with the factory before placing an order. (3) Please keep the measuring part of electrode clean, and do not directly contact the surface by hands or contact with the oil stain objects (6) Electrode is a kind of precision components, so please do not change any part of the electrode. The accuracy will be incorrect if the electrode was destroyed by the strong acid, strong alkali, scrape from machine and etc. (1) The meter is made by precision integrated circuit and electronic components, so it needs to place in case or dry environment. (8) Ifthe strong acid , strong alkali, or mechanical rubs may change the sensor constant. (9) The sensor cable can’t be cut or extended by clients, or the i. Model and outline diemension -—_____1imn_ a = pier] 8 Fp 12271 CONS121A-13 (C=0.01em") sensor outline dimension ® @ 0 © © o ®CON2124A-13 (C=1.0cm") outline dimension 133m mm __. VUZNET Pipeline threed | o | [os *CON2126A-13 (C=10.0cm"') sensor outline dimension 0127 a12V DC No Transmitter mode THT No DC24Vv Common Fault Analysis Phenomenon Possible factors Elimination method A. check instrument power input terminal between 24V A and ing | Ax Power not connected ieee No reading ao a 24Y B, if there is 24V power | B. instrument fault : B._please contact with professional maintenance person ‘A. Sensor connection Display error + adjust according to the manual instability | B. bubble in pipelin instability C. Water quality A © | B. Rectification of pipeline or choose measuring point C. use stable source of water exclusion of instrument reason ‘A. Constant setting error B. Electrode constant reset electrode constant : change Reading, . change new sensor or re-calibrate sensor constant C. velocity measuring 5 fl Yarget | aint unsuliable install conductivity cell in proper position of velocity ion | D» Follow the sensor i D. Sensor installation | D» Follow the sensor installation instructions error _| Low | A. velocity is not enough | A. Improve sensor installation position resistivity | B. Sensor pollution B. Remove the sensor and clean the body it carefully! A. Instrument or se snsor | A Put the sensor off-line inspection, Proof and exclude Big error on fault installation reasons, re-setpoint to make corrections reading B. Instrument setting | B.If off-line measure result still differ greatly, focus on error inspecting instrument parameter setting red‘A. Instrument or sensor Reading low when under | fault A. Find out the cause of instrument and sensor, take high pure |B. Sensor settinghave | countermeasures water dead angle B. Clean the sensor and improve installation position. measurement A estou Sl ADC current meter directly connected in series measure loop ‘Transmission |B. PLC Intemat | SUE compare with Meter value, Exclude instrument's data different | engineering quantity | "°*S°" setting is incorrect B. Inspect mA loop resistance, reset receiving modules of migration Note}: 4) High pure water, ultra pure water can’t choose opening or sampling measurement ‘comparison method, when high pure water exposed in the moment of the air, immediately large amounts of carbon dioxide quickly to dissolved into the water, meanwhile vessel wall not clean and dust in the air will be to dissolve in water, lead to double error, high pure ‘water only allow the sealed, liquidity, side stream circulation slot verification, laboratory ‘apparatus for opening measuring to measure high pure water is a wrong cognition, can not comparable. ‘Water regeneration easy to cause the sensor pollution, after cleaning with alcohol cotton ball can be recovered. © Indicator I set (contain one pair of fast clamp) © Operation manual L copy © Conductivity Sensor | piece (standard cable 5 meter) © Resistivity Sensor | set (mateh/standard cable 10 meter) © = Waterproof rear cover | piece ‘Note}: CCT8301 match with 1 piece sensor, CCT8302 match 2 pieces sensor 1) Appoint the conductivity cable length when order the product, it would according to the 2 3) 4a standard allocation leave factory if there is no special request; select the suitable conductivity cell according the measured media before leave the factory. obiain the accurate measure data and resolution ratios allocate the conductivity cell ’s constant 0.01em -I directly when measuring the high pure water,: Allocate the conductivity cell's constant 0.lem-1 when measuring KQ-em level water ‘The meter’s power supply should be appointed the stander of AC power supply when select 24V DC power. “Without the influence on the operation, any small change or improvement on the products by the manufacturer will not be notified separately, Please make the object as the standard 18