-WELDBEND Bar Tees Procedure:Approvals ‘The signatures below certify that this Barred Specification has been reviewed and accepted, and demonstrates that the signatories are aware of all the requirements contained herein and are committed to ensuring thelr provision, Name Signature Position Date rronsity | tondorecacs | ayaa cametstagi | ooxanis Reviewed by | toucantu Ce ssistant Purchasing Agent | 06/01/2018, Y oe sssitan Purchasing Agent | 06/01/ Vice-President of Approves by | Kevin Coulas Lae = Present 0/01/2018 81 Series 4000 RevoB Page 2of 8Contents CONTENTS 3 1 GENERAL INFORMATION 4 1.2 Purvose 4 1.2 Score 4 1.3 Resenences 4 2. DESIGN AND FABRICATION 4 2.1 GENERAL REQUIREMENTS: 4 2.2 WELDER REQUIREMENTS: a 2.3. SPECIAL REQUIREMENTS: 5 MATERIAL 6 3.1 GuiDe Bars 6 4. INSPECTION AND TESTING 6 4.1 Genera 6 5. TEST CERTIFICATION 7 5.1 Genenat 7 6. REVISION HISTORY 7 BT Series 4000 Rev 0B Page 3 0f 8WELDBEND) Barred Tees Procedure 1 General Information 1.1 Purpose ‘This procedure involves interpretations, requirements, and related processing controls specified on Barred Tees 1.2 Scope This procedure covers all requirements that shall apply for Barred Tee Manufacturing 1.3 References © ASME B16.9 Factory-Made Butt Welding ings © ASTM A234 © ASTM A860 © ASME B16.5 Pipe Flanges and Flange Fittings '* MSS-SP-75 Specification for High-Strength, Wrought, Butt-Welding Fittings '* Welding Procedure for Barred Tees 2. Design and Fabrication 2.1. General Requirements: 1. Guide bars shall be provided to prevent entry of pigs/ spheres in branch pipeline. Opening in branch pipeline through scrapper guided bars shall not be more than 40% of the area of opening in the main pipeline. 2. Barred tee shall provide an unobstructed profile for pigging operations in either direction, 3. Guide bars shall conform to material quality and manufacturing standards, and welding compatibility to the main body of the tee. 4, Guide bars shall be of ample proportions and arranged in a configuration presenting an acceptable streamline contour to allow liquid flow and thus not induce vibration. 5. Guide bars of barred tees should not be welded directly to the high stress areas around the extrusion neck 6. Guide bar edges on the run side of the tee shall be rounded and bars positioned so as to contain the cups of a pig within the inner diameter of the run. ‘BT Series 4000 Revoe Page 4 of 8bared Tees Procedure The bar ends shall be machined or ground to fit into the branch and welding shall be a continuous fillet weld on both sides. Burrs of welding material shall not protrude into the run of the tee. All butt weld ends shall be beveled as per ASME B16.9/ MSS-SP-75 as applicable. Repair by welding on parent metal of the barred tee is not allowed. 2.2 Welder Requirements: 4 Welder will be designated based on welding experience and competence as per QW- 301, Section IX, ASME Boiler and Pressure Vessel Code. ‘The QA department, Engineering and the welder should discuss this specification and alll the prints to clarify any questions or concerns The first tee will be barred, the weld will be inspected and if it has passed the weld inspection, the welder will be approved to weld the complete order 2.3. Special Requirements: a 2. 3. 4 5. 81 Series 4000 All guide bars will be welded according to Weldbend prints. Al guide bars will be marked with the Weldbend logo and bar heat code. Bars must be nominal 1/2” or 7/8” thickness depending on the tee size. The relevant welding zones of the tee shall be pre-heated to 200 $F minimum PWHT (post weld heat treatment) stress relieve at 10002F minimum for 60 minutes minimum. Weldbend’s customer when ordering any barred tee agrees to this procedure and accepts all provisions and requirements as stated When the customer specifies any change the request must be in writing All guide bars would be welded according to Procedure Qualification Record SM-H- 101 as per QW/-200.2 Section IX, ASME Boiler and Pressure Vessel Code. Rev 08 Page S of 83. Material 3.1 Guide Bars 1 2, 4. Inspection and Testing Barred Tees Procedure Guide bars shall be ASTM A-36, with the following chemical composition: Chemical composition % c Mn* pe s* sit Cute) 0.29 1.20 | 0.04 0.05 0.40 0.20 maximum (a) when specified Mechanical properties Yield strength (psi) Tensile strength (psi) ‘shElongation Hardness (BHN) 4.1 General 1 BT Series 4000 36 000 minimum 58 000-80 000 20 minimum 187 BHN maximum The tees shall meet all the mechanical characteristics and chemical composition of this procedure Dimensional inspection The barred tees shall be visually inspected All fillet weld shall be subject to 100% visual examination Nondestructive inspection using the liquid penetrant testing method or any other nondestructive method recommended by the QA Department. Revog Page 60f 85. Test Certification 5.1 General 1. MTR for the tee 2. MTR for the guide bar(s) 3. Nondestructive test report when it is required by customer 6. Revision History Revision Date Name Change Ref. Note 2.3.2 added 2 03/05/2016 Epitacio Torres Garcia 4.1.5 was revised 2.3.5 Added temperature and time 3 03/16/2016 Epitacio Torres Garcia 3.1.2 Added minimum yield strength Series 4000 added to name 4 (04/04/2016 Epitacio Torres Garcia Note 2.3.3 added Changed Mn and Si % up to maximum 2.2.1 Added welder certification 5 05/13/2016 Epitacio Torres Garcia Note 2.3.9 Added 2.3.7 Was changed to reflect actual practice 6 06/13/2016 Epitacio Torres Garcia Chemical composition add note maximum to Mn and Si Reviewed 2.3.3. Deleted 2.3.5. Added 2.2.2 welder qualification - 03/25/2018 Epitacio Torres Garcia Added welding procedure as reference Deleted 2.1.2 BT Series 4000 Revs Page 7 of 8/ELDBEND) Barred Tees Procedure Reviewed 2.1.7, 2.241, 2.2.2, 8 06/01/2018 Epitacio Torres Garcia 5.1.2, added 3.2 table BT Series 4000 Revos Page 8of 84723/2018 11:21:05 AM oO OD (epee Equally Spaced Bars Equally Spaced Bars ranch = | Bar 8-10" Branch = 2 Bars ————— WD ME’ oD | i= Equally Spaced Bars Equally Spaced Bars 12 - 20" Branch = 3 Bars 24-48" Branch = 5 Bars 4-18" Bars are 1/2" Thick 20 - 48" Bars are 7/8" Thick 216 WELD TEE GUIDE BAR ILLUSTRATION 050-000-000)WELDBEND al Bar Positioning Barred tee shall provide an unobstructed profile for pigging operations in either direction 4-18" Bars are 1/2" Thick 20 - 48" Bars are 7/8" Thick Weare WELD TEE GUIDE BAR ILLUSTRATION DETAIL (050-000-000 DET 1