THE INDUSTRIAL PIPE SPECIALISTS
www.pipefab
                         ab.com.my
ABOUT US
PIPEFAB was established in April 1984. Building our reputation on consistency, PIPEFAB has long been producing pipes for
various industries uses in strict accordance to local and international standard.
Our strong commitment to maintaining of persistent high standards ensured our range of products gain approval of IKRAM
and SPAN (Suruhanjaya Perkhidmatan Air Negara). Standard of manufacturing steel pipes conforms to British Standard (BS
534 and BS 3601).
PIPEFAB aims to become the key player in pipe manufacturing. Whether locally or regionally, we are poised with the
winning edge. For years, we had created a solid foundation in providing quality products, excellent workmanship, strong
teamwork and ability to meet industry’s quality standards of ISO9001:2008.
              WE ARE THE         IPE SPECIALIST
            OUR BUSINESS         NTEGRITY ALWAYS COMES FIRST
WE EMPHASIZE ON MEETING          RODUCTIONS' SCHEDULES
    WE STRIVE TO ACHIEVE         XCELLENT PRODUCT QUALITY
             WE PROVIDE         AST DELIVERY
     OUR PRODUCTS ARE            PPROVED BY AUTHORITIES
     WE ALWAYS GIVE THE          EST PRICE TO OUR CUSTOMERS
                                                      OME
                                                       ME S
                                                       MERS
                      OBJECTIVE
                      To provide quality products to our customers.
                      Committed to comply with all statutory, regulatory
                      and customers’ requirements.
                      To continually improve the effectiveness of our quality
                      management system.
                      Commitment to total quality management.
                      On time delivery to customers.
SERVICES & EXPERTISE
PIPEFAB has earned an enviable reputation in the pipe industry, as a reliable manufacturer of quality mild steel
pipes and fittings that meet diverse needs and specifications. Our modern factory, located on Subang Industrial
Park’s 8-acre site boasts 2 state-of-the-art production lines with over a hundred skilled employees. An added advantage as
it is strategically located close to highways, airports and ports. The marketing department is conveniently located
at our company’s office in Jalan Kelang Lama, Kuala Lumpur.
PIPEFAB’s current annual production capacity of mild steel pipes is approximately 30,000 tons. This number is set
to increase with upcoming new projects in Malaysia, as a developing nation, and its neighbouring countries.
As leading pipe fabrication specialists in Malaysia, PIPEFAB provides the following services and products:
                 Mild steel welded pipes
                 Mild steel bends and tees
                 Collar and flange joints
                 Other specially requested works
We strongly believe that we have a winning combination: Our extensive experience in the business of pipe
fabrication together with our dedicated and skilled employees will ensure our fabricated project, of any size be
delivered with quality, on time and within budget.
 PRODUCTION PROCESS
                                                                                                          SAW (Spiral)
                                                                                                     3     Welding Process           4   Dimensional Inspection    5   Plasma Cut
                                                                                  2    Spiral Mill
                                                                                                                                                                       Bitumen Thickness
        1                                                                                            7    Grit Blasting              8          Bitumen Wrapping   9   Inspection
             Steel Coil Inspection
                                                      6   Hydrostatic Pressure Test
                                                                                                                                                                       Concrete Thickness
                                                                                                           11      Concrete Lining                            12       Inspection
                                                     10   Holiday Test
13   Peel Test                           14   Cube Test
                                                                  15     Final Inspection
                                                                                                     16   Curing
                        18    Delivery
                                                                                                                      17   Storage
         STEEL PIPES SPECIALS / FITTINGS
                                                             GUSSETED BENDS
  PE 1
TYPE                               TYPE 2                                   TYPE 3
      L1
                                             R                          R
                                                        L3
                       L2
 L1
                               D
            D                                                  D
           PLAIN ENDED TEE                             FLANGED OFF-TAKE TEE
L2                                               L2
                  L1                                               L1
           CONCENTRIC TAPERS                          ECCENTRIC OR FLAT TAPER
                                                 D1
 D1
                                        D2                                           D2
               STEEL PIPES JOINTING SYSTEM
SPIGOT & SOCKET JOINTS
TYPE 1 : FOR PIPE LESS THAN 700mm ND                                     TYPE 2 : FOR PIPES OF 700mm ND OR MORE
                      Cross Section View                                                            Cross Section View
                                                                                                             B                              EXTERNAL
    EXTERNAL                       B                                                 TAPPED HOLE                                            COATING
                                                                                                                         A
    COATING
                                       A
                                                                                                        4t + C
                          4t + C                                                            C
                  C
                                                                                                    A
                      A
                                                                                                         R
                           R                                                                                                                   CONCRETE
       CONCRETE                                                                                                                                 LINING
        LINING
                                                                                                                     PIPE CENTRE LINE
                                       PIPE CENTRE LINE
WELDED COLLAR JOINTS
     TYPE 1 : FOR PIPE LESS THAN 700mm ND                                 TYPE 2 : FOR PIPES OF 700mm ND OR MORE
                      Cross Section View                                                            Cross Section View
 EXTERNAL
                                                 2 nos 50 sq Lugs with    EXTERNAL
 COATING          SPLIT
                                                 22 dia. Holes                                                                          SPLIT COLLAR
                                                                          COATING
                                                                                                         TAPPED HOLE
                                                   CONCRETE LINING
                                                                                                                                   CONCRETE LINING
 MECHANICAL COUPLING                                                                    FLANGED ADAPTOR
                               B                                                                                     B
                           C                                                                                     A
A                                                                         D
Specification
  SPAN TS 21827
  Nominal    Finished    Steel   Concrete Bitumen                 Approximate Mass
                                                    Testing
  Diameter   External    Shell    Lining  Coating Pressure    Steel    Cement    Bitumen
             Diameter Thickness Thickness Thickness           Shell     Lining   Coating
   (mm)       (mm)      (mm)      (mm)     (mm)     (BAR)     (kg/m)   (kg/m)    (kg/m)
     80        88.9      3.2      10        3.0      70         6.8      6.0        1.0
    100       114.3      3.6      10        3.0      70         9.8      7.7        1.0
    150       168.3      3.6      10        3.0      70       14.6      11.6        1.5
    200       219.1      4.0      10        3.0      70       21.2      15.3        2.9
    250       273.0      4.0      10        3.0      64       26.5      19.1        3.5
    300       323.9      4.0      10        3.0      54       31.6      22.8        4.2
    350       355.6      4.5      13        3.0      56       39.0      32.6        4.6
    400       406.4      4.5      13        3.0      49       44.6      37.3        5.3
     450      457.0      5.0      13         3.0      48       55.7     42.0        5.9
     500      508.0      5.0      13         3.0      43       62.0     46.8        6.6
     550      559.0      6.3      13         3.0      50       85.9     51.3        7.2
     600      610.0      6.3      13         3.0      45       93.8     56.1        7.9
     650      660.0      6.3      19         3.0      42      101.6     87.1        8.5
     700      711.0      6.3      19         3.0      39      109.5     95.9        9.1
     750      762.0      6.3      19         3.0      36      117.4    102.9        9.8
     800       813.0     7.1      19         3.0      38      141.1    109.7       10.4
     850       864.0     7.1      19         3.0      36      150.0    116.7       11.0
     900       914.0     8.0      19         3.0      34      178.7    123.3       11.7
    1000     1016.0      8.0      19         3.0      32      198.9    137.3       13.0
    1200     1219.0     10.0      19         3.0      31      298.2    164.6       15.6
    1400     1422.0     10.0      25         3.0      30      348.2    248.7       18.2
    1600      1626.0    11.0      25         3.0      28      438.1    289.7       20.8
    1800      1829.0    12.5      25         3.0      29      560.0    325.9       23.4
    2000     2032.0     14.2      25         3.0      29      706.6    361.9       25.9
    2200      2235.0    16.0      25         3.0      27      875.6    398.0       28.5
JKR / JBA STANDARD
                                                                                             Approximate Mass
Nominal    Finished   Finished   Steel Shell   Concrete    Bitumen     Testing
Diameter   External   Internal   Thickness       Lining     Coating    Pressure   Steel Shell     Concrete      Bitumen
           Diameter   Diameter                 Thickness   Thickness                               Lining       Coating
  (mm)       (mm)       (mm)        (mm)         (mm)        (mm)       (BAR)       (kg/m)         (kg/m)       (kg/m)
   100       121.9       93.7         4.1         10          4.5        70           11.9           7.4          2.4
   150       177.3      149.1         4.1         10          4.5        70           17.5          11.4          3.5
   200       232.2      204.0         4.1         10          4.5        70           23.1          15.3          4.5
   250       286.0      257.8         4.1         10          4.5        70           28.5          19.2          5.5
   300       345.4      313.8         5.8         10          4.5        70           48.6          23.5          6.7
   350       399.3      361.7         5.8         13          6.0        63           56.3          35.1         10.3
* 375        426.2      388.6         5.8         13          6.0        60           60.1          37.6         11.0
   400       453.1      415.5         5.8         13          6.0        56           64.0          40.1         11.7
   450       507.0      469.4         5.8         13          6.0        50           71.7          45.2         13.1
   500       560.3      522.7         5.8         13          6.0        45           79.3          50.2         14.4
* 600        635.0      596.0         6.5         13          6.0        42          100.7          57.2         16.3
   600       667.0      628.0         6.5         13          6.0        42          105.9          60.2         17.1
   650       692.0      651.2         7.4         13          6.0        47          124.9          62.6         17.8
   700       754.0      701.2         7.4         19          6.0        43          136.3          98.3         19.3
   750       804.0      751.2         7.4         19          6.0        40          145.4         105.2         20.6
   800       854.0      801.2         7.4         19          6.0        38          154.5         112.0         21.9
   850       904.0      851.2         7.4         19          6.0        36          163.6         118.9         23.2
* 900        945.0      892.2         7.4         19          6.0        34          171.1         124.5         24.1
   900       954.0      901.2         7.4         19          6.0        34          172.7         125.8         24.4
  1000      1054.0     1000.0         8.0         19          6.0        32          206.4         139.5         27.0
  1050      1107.0     1050.0         9.5         19          6.0        31          257.1         146.8         28.3
  1100      1157.0     1100.0         9.5         19          6.0        30          268.8         153.6         29.6
  1150      1219.0     1150.0         9.5         25          6.0        28          283.4         211.2         31.2
* 1200      1255.0     1187.9         8.8         25          6.0        30          270.5         217.7         32.1
  1200      1270.0     1200.0        10.0         25          6.0        29          310.7         220.4         32.5
  1300      1372.0     1300.0        11.0         25          6.0        29          369.2         238.8         35.1
  1400      1472.0     1400.0        11.0         25          6.0        27          396.3         256.9         37.6
  1500      1576.0    1500.0         13.0         25          6.0        30          501.1         275.7         40.2
  1600      1676.0    1600.0         13.0         25          6.0        28          533.2         293.7         42.8
  1700      1776.0    1700.0         13.0         25          6.0        26          565.2         311.8         45.3
  1800      1876.0    1800.0         13.0         25          6.0        26          597.3         329.9         47.9
  1900      1976.0    1900.0         13.0         25          6.0        24          629.3         347.9         50.4
  2000      2088.0    2000.0         14.0         30          6.0        24          716.1         439.6         53.3
  2100      2189.0    2100.0         14.5         30          6.0        24          777.6         461.5         55.8
  2200      2290.0    2200.0         15.0         30          6.0        24          841.6         483.4         58.4
  * PBAPP Std.
QUALITY CONTROL
It is our policy to provide excellent quality products to our customers with a management system that has been properly
established, implemented and maintained in our company.
We comply with all of our statutory, regulatory and customers' requirements by strictly adhering to quality objectives and
effectives control of processes and inspection activities.
But most importantly, we shall continue to improve our effective management system to enhance our customers' satisfaction.
QUALITY SYSTEM
This quality policy will be consistently communicated and shared in our company to demonstrate our commitment to total
quality management of ISO 9001:2008. It will also be reviewed from time to time to ensure 100% effectiveness and suitability.
RANGE OF PRODUCT
                   1000mm
RANGE OF PRODUCT
SPECIAL FITTINGS :
PROJECT REFERENCE
       800mm    - Putrajaya (CUT)
               1000mm - Rapid Pengerang        750mm   - Damansara Perdana
               1200mm    - Bukit Raja, Klang     700mm   - Semanggol, Perak
                       1000mm    - Prot Moresby, PNG   1200mm   -Melaka project
                     700mm   -Sabak Bernam              700mm    -Melaka project
1000mm - KLIA site
   PROJECT REFERENCE
                                                1400mm   - Kota Tinggi
                      400mm        -Alor Star                     900mm   -Jempol
                                                                          700mm     - Semporna WTP
1200mm   -Durian Tunggal, Melaka
                                                                 1200mm
1000mm   - Sg. Suih, Kelantan                                  - Pasir Gudang, Johor
                1000mm      - Ganchong, Pekan   600mm   - KLIA 2
 1000mm - KLIA site
 1400mm - Sg. Kinta Dam WSS
OFFICE :
11-2 Jalan 1/137B, Resource Industrial Centre,
Off Jalan Kelang Lama, 58200 Kuala Lumpur,
Malaysia
Tel: 03-7982 9033
Fax: 03-7981 3523
Email: enquiry@pipefab.com.my
Website: www.pipefab.com.my
                                       FACTORY :
                                       Lot 822 & 842, Jalan Subang 7,
                                       Sungai Penaga Industrial Park, 47500 Subang Jaya,
                                       Malaysia.
                                       Tel: 03 - 8023 1033
                                       Fax: 03 - 8023 1022