Textbook Solutions
PART 1 BASIC DRAWING AND DESIGN
Chapter            1. Engineering Graphics as a Language . . . . . . . . . . . . . . . . . . . . . . . . 1
                   2. Computer-Aided Drafting (CAD) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
                   3. Drawing Media, Filing, Storage, and Reproduction
                      (No problems for this chapter)
                   4. Basic Drafting Skills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
                   5. Applied Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
                   6. Theory of Shape Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
                   7. Auxiliary Views and Revolutions . . . . . . . . . . . . . . . . . . . . . . . . . . 30
                   8. Basic Dimensioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
                   9. Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
PART 2 FASTENERS, MATERIALS, AND FORMING PROCESSES
Chapter 10.            Threaded Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      70
        11.            Miscellaneous Types of Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . .              78
        12.            Manufacturing Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         86
        13.            Forming Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     90
PART 3 WORKING DRAWINGS AND DESIGN
Chapter 14.            Detail and Assembly Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
        15.            Pictorial Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
        16.            Geometric Dimensioning and Tolerancing . . . . . . . . . . . . . . . . . . 153
        17.            Drawings for Numerical Control . . . . . . . . . . . . . . . . . . . . . . . . . 177
        18.            Welding Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
        19.            Design Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
PART 4 POWER TRANSMISSIONS
Chapter 20. Belts, Chains, and Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
        21. Couplings, Bearings, and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
        22. Cams, Linkages, and Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
PART 5 SPECIAL FIELDS OF DRAFTING
Chapter 23.            Developments and Intersections . . . . . . . . . . . . . . . . . . . . . . . . . .              222
        24.            Pipe Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   236
        25.            Structural Drafting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   239
        26.            Jigs and Fixtures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   249
        27.            Electrical and Electronics Drawings . . . . . . . . . . . . . . . . . . . . . . .               253
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Chapter 1
                                                                   7. Automotive, aerospace, engineering, and manufacturing
                                                                      would be acceptable answers. Students should be able to
                                                                      discuss and explain their answers.
                                                                  Unit 2–2
                                                                   8. A CAD system consists of two major components: hard-
                                                                      ware and software. Hardware consists of the computer
                                                                      system, graphics display, input devices, output devices,
                                                                      and other specialized equipment.
                                                                   9. Graphics user interface (GUI).
                                                                  10. CAD workstations are usually either high-end PCs or
         ASSIGNMENT                                                   UNIX-based graphics systems.
         2      3        4                                        11. The basic input device is the keyboard. Workstations also
 A     104    4.10    4′-11⁄2                                         include a two- (or more) button mouse. Specialized devices
                                                                      can also be used, including tablets, mouse-type devices,
 B     69     2.70   2′-111⁄2
                                                                      and 3-D scanners.
 C      26    1.04    1′-01⁄2                                     12. Printers and plotters are the two most common output de-
 D     28     1.10     1′-1                                           vices. Other output devices can create photographic im-
 E      7     .28    0′-31⁄2                                          ages, and some can create 3-D objects from CAD data.
 F    19.5     .36    0′-41⁄2                                     13. Operating systems are software that controls the function
 G      42    13
                 ⁄16   33⁄4                                           of the system’s hardware and allocates system resources,
                                                                      such as memory and disk space.
 H     102      2        8
                                                                  14. CAD applications programs.
 J     130    29⁄16    101⁄2                                      15. Network interface card (NIC).
 K     82     15⁄8       7                                        16. Students should name one of the following: fixed hard
 L     155    17⁄32    47⁄8                                           drives, RAIDs, Zip, Jaz, DLT, CD, or DVD.
 M      45      3
                 ⁄8     11⁄2                                      17. The most common type of utility programs are those that
                                                                      protect the system from unwanted intrusion or damaging
 N     80     1.25     2′-6
                                                                      viruses.
 O     582    9.20    18′-4                                       18. Backing up files helps to prevent the loss of data and infor-
 P     500    7.90    15′-9                                           mation that would be costly and time-consuming to replace.
 Q    370     2.95    5′-10                                       19. Viruses have the potential to corrupt and destroy all data
 R    280     2.20     4′-5                                           and programs on a workstation.
 S     75     .60      1′-3                                       20. Gigabyte ⫽ 230 (or 1,073,741,824) bytes; megabyte ⫽ 220
                                                                      (or 1,048,576) bytes, or 1000 kilobytes.
 T     30     .24      0′-5
                 1
                                                                  21. CAD packages provide file manipulation, object and entity
 U    650     5 ⁄8    6′-10                                           creation, entity modification such as scaling, control of dis-
 V    1850    27⁄8   3′-101⁄2                                         play and work environments, analysis of mass properties
 W    1250 113⁄16      2′-5                                           (volume and mass), definition and generation of output,
 X    1125    13⁄4    2′-41⁄2                                         and utilities for file recovery, translation, and verification.
 Y    1200    17⁄8    2′-61⁄2                                     Unit 2–3
                 1
 Z    5900     9 ⁄4  12′-41⁄2                                     22. LAN refers to a local area network, whereas WAN stands
                                                                      for wide area network, i.e., a widely dispersed geographi-
                                                                      cal area.
Chapter 2 Computer-Aided Drafting (CAD)                           23. Engineers at different locations can view and discuss de-
Unit 2–1                                                              sign problems and solutions.
 1. The term CAD (computer-aided drawing)—some engineers
    prefer computer-aided design—refers to a family of com-       Unit 2–4
    puter-based technologies that are used to create, analyze,    24. Manufacture parts in a machine shop.
    and optimize engineering design.                              25. The ultimate goal of CIM is paperless engineering.
 2. The acronym CAD is often paired with CAM, as in                   Students might say that it will never work because engi-
    CAD/CAM, to reflect the close ties between drafting and           neering processes are too complex. Students may also
    manufacturing.                                                    provide case studies where CIM centers are able to reduce
 3. Student answers should reflect their roles as members of          paper through increased use of electronic communications,
    the overall engineer-technical team, the use of computers,        e-mails, attachments, and the Internet.
    and reaching for success by achieving team goals.             26. Students may answer that there are those who believe au-
 4. Students may answer any two of these: input and manipu-           tomation reduces employment opportunities. Automation
    late 2-D and 3-D geometry, create engineering drawings, do        also allows for materials handling of hazardous manufac-
    calculations, and provide drawings of parts and assemblies.       turing operations, thus reducing the possibility of workers
 5. High-speed networking and the Internet.                           being injured.
 6. Students should answer yes and then name a product            27. Students may offer a variety of answers, but the central fo-
    made using CIM.                                                   cus should be on customer-driven products and services.
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Chapter 4 Basic Drafting Skills                               11. 4–1–N
Unit 4–1
10. 4–1–L
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10. 4–1–M
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Unit 4–1
14. 4–1–R
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Chapter 6
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6–5–F
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Chapter 6
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Chapter 6
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Chapter 6
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Chapter 8
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Chapter 9
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Chapter 11
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Chapter 12
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Chapter 13
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Chapter 14
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Chapter 14
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14. 14–3–Z
14–3–AA
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Chapter 14
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Chapter 14
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