Honda Wave 110 PDF
Honda Wave 110 PDF
 The vehicle pictured in this owner’s manual may not match your actual
 vehicle.
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    Welcome
  Congratulations on your purchase of a new         ● The following codes in this manual indicate
  Honda motorcycle. Your selection of a               each country.
  Honda makes you part of a worldwide family        ● The illustrations here in are based on the
  of satisfied customers who appreciate               ED type.
  Honda’s reputation for building quality into      Country Codes
  every product.                                     Code                Country
                                                     ED                  European direct sales
  To ensure your safety and riding pleasure:         E                   UK
  ● Read this owner’s manual carefully.              F                   France
  ● Follow all recommendations and                  *The specifications may vary with each locale.
    procedures contained in this manual.
  ● Pay close attention to safety messages
    contained in this manual and on the
    motorcycle.
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Contents
Motorcycle Safety P. 2
Operation Guide P. 18
Maintenance P. 35
Troubleshooting P. 78
Information P. 92
Specifications P. 103
Index P. 106
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Motorcycle Safety
 This section contains important information for safe riding of your motorcycle.
 Please read this section carefully.
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Safety Guidelines
  Safety Guidelines                                   that you and your passenger are both wearing
                                                      an approved motorcycle helmet and protective
                                                                                                           Motorcycle Safety
  Follow these guidelines to enhance your safety:     apparel. Instruct your passenger on holding
  ● Perform all routine and regular inspections       onto the grab rail or your waist, leaning with
    specified in this manual.                         you in turns, and keeping their feet on the
  ● Stop the engine and keep sparks and flame         footpegs, even when the motorcycle is stopped.
    away before filling the fuel tank.
  ● Do not run the engine in enclosed or partly
    enclosed areas. Carbon monoxide in exhaust         Take Time to Learn & Practice
    gases is toxic and can kill you.                  Even if you have ridden other motorcycles,
                                                      practice riding in a safe area to become familiar
                                                      with how this motorcycle works and handles,
   Always Wear a Helmet                               and to become accustomed to the motorcycle’s
  It’s a proven fact: helmets and protective          size and weight.
  apparel significantly reduce the number and
  severity of head and other injuries. So always
  wear an approved motorcycle helmet and               Ride Defensively
  protective apparel. 2 P. 11                         Always pay attention to other vehicles around
                                                      you, and do not assume that other drivers see
                                                      you. Be prepared to stop quickly or perform an
   Before Riding                                      evasive maneuver.
  Make sure that you are physically fit, mentally
  focused and free of alcohol and drugs. Check
                                                                                             continued 3
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Safety Guidelines
                         Make yourself more visible, especially at night,   It’s important to keep your motorcycle properly
                         by wearing bright reflective clothing,             maintained and in safe riding condition.
                         positioning yourself so other drivers can see      Inspect your motorcycle before every ride and
                         you, signaling before turning or changing lanes,   perform all recommended maintenance. Never
                         and using your horn when necessary.                exceed load limits (2 P. 16), and do not modify
                                                                            your motorcycle or install accessories that
                                                                            would make your motorcycle unsafe (2 P. 15).
                          Ride within Your Limits
                         Never ride beyond your personal abilities or
                         faster than conditions warrant. Fatigue and         If You are Involved in a Crash
                         inattention can impair your ability to use good    Personal safety is your first priority. If you or
                         judgement and ride safely.                         anyone else has been injured, take time to
                                                                            assess the severity of the injuries and whether it
                                                                            is safe to continue riding. Call for emergency
                          Don’t Drink and Ride                              assistance if needed. Also follow applicable
                         Alcohol and riding don’t mix. Even one             laws and regulations if another person or
                         alcoholic drink can reduce your ability to         vehicle is involved in the crash.
                         respond to changing conditions, and your
                         reaction time gets worse with every additional     If you decide to continue riding, first evaluate
                         drink. Don’t drink and ride, and don’t let your    the condition of your motorcycle. If the engine
                         friends drink and ride either.                     is still running, turn it off. Inspect for fluid leaks,
                    4
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Safety Guidelines
                                                                                                       Motorcycle Safety
  and wheels. Ride slowly and cautiously.              Carbon monoxide gas is toxic.
  Your motorcycle may have suffered damage             Breathing it can cause
  that is not immediately apparent. Have your
                                                       unconsciousness and even kill you.
  motorcycle thoroughly checked at a qualified
  service facility as soon as possible.
                                                       Avoid any areas or activities that
                                                       expose you to carbon monoxide.
   Carbon Monoxide Hazard
  Exhaust contains poisonous carbon monoxide,
  a colourless, odorless gas. Breathing carbon
  monoxide can cause loss of consciousness and
  may lead to death.
                                                                                                   5
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Image Labels
                    6
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Image Labels
                                                BATTERY LABEL
                                                DANGER
                                                                                                        Motorcycle Safety
                                                • Keep flame and spark away from the battery.
                                                  Battery produce explosive gas that can cause
                                                  explosion.
                                                • Wear the eye protection and rubber gloves when
                                                  handling the battery, or you can get burned or
                                                  lose your eyesight by the battery electrolyte.
                                                • Do not allow children and other people to touch
                                                  a battery unless they understand proper
                                                  handling and hazards of the battery very well.
                                                • Handle the battery electrolyte with extreme care
                                                  as it contains dilute sulfuric acid. Contact with
                                                  your skin or eyes can burn you or cause loss of
                                                  your eyesight.
                                                • Read this manual carefully and understand it
                                                  before handling the battery. Neglect of the
                                                  instructions can cause personal injury and
                                                  damage to the motorcycle.
                                                • Do not use a battery with the electrolyte at or
                                                  below the lower level mark. It can explode
                                                  causing serious injury.
                                                                                          continued 7
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Image Labels
                    8
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Image Labels
                                                                                                  Motorcycle Safety
                                   [Driver only]
                                     Front      200 kPa (2.00 kgf/cm2, 29 psi)
                                     Rear       225 kPa (2.25 kgf/cm2, 33 psi)
                                   [Driver and passenger]
                                     Front      200 kPa (2.00 kgf/cm2, 29 psi)
                                     Rear       280 kPa (2.80 kgf/cm2, 41 psi)
                                   Tyre size:
                                     Front      70/90-17M/C 38P
                                     Rear       80/90-17M/C 50P
                                   Tyre brand: CHENG SHIN
                                     Front      C-6016
                                     Rear       C-6016R
                                                                                    continued 9
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Image Labels
                                                         FUEL LABEL
                                                         Unleaded petrol only
                                                         CARGO LIMIT LABEL
                                                         Do not exceed 5.0 kg (11.0 lb).
                                                5.0kg
                                              (11.0lb)
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Safety Precautions
                                                                                                               Motorcycle Safety
  ● Ride cautiously and keep your hands on the
    handlebars and feet on the footpegs.                              3 WARNING
  ● Keep passenger’s hands onto the grab rail or         Not wearing a helmet increases the
    your waist, passenger’s feet on the footpegs         chance of serious injury or death in a
    while riding.
                                                         crash.
  ● Always consider the safety of your passenger,
    as well as other drivers and riders.
                                                         Make sure that you and any passenger
                                                         always wear an approved helmet and
   Protective Apparel                                    protective apparel.
  Make sure that you and any passenger are
  wearing an approved motorcycle helmet, eye            ❙ Gloves
  protection, and high-visibility protective            Full-finger leather gloves with high abrasion
  clothing. Ride defensively in response to             resistance
  weather and road conditions.                          ❙ Boots or Riding Shoes
                                                        Sturdy boots with non-slip soles and ankle
  ❙ Helmet                                              protection
  Safety-standard certified, high-visibility, correct
  size for your head                                    ❙ Jacket and Trousers
                                                        Protective, highly visible, long-sleeved jacket and
  ● Must fit comfortably but securely, with the
                                                        durable trousers for riding (or a protective suit).
     chin strap fastened
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Riding Precautions
                      Brakes
                     Observe the following guidelines:
                     ● Avoid excessively hard braking and down-
                       shifts.
                       u Sudden braking can reduce the
                          motorcycle’s stability.
                       u Where possible, reduce speed before
                          turning; otherwise you risk sliding out.
                     ● Exercise caution on low traction surfaces.
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Riding Precautions
                                                                                                           Motorcycle Safety
                                                     ● Park on a firm, level surface.
  down when you release the throttle. For further
                                                     ● If you must park on an incline or loose
  slowing action, downshift to a lower gear. Use
                                                       surface, park so that the motorcycle cannot
  engine braking with intermittent use of the
                                                       move or fall over.
  brakes to reduce speed when descending long,
                                                     ● Make sure that high-temperature parts
  steep slopes.
                                                       cannot come into contact with flammable
                                                       materials.
  ❙ Wet or Rainy Conditions                          ● Do not touch the engine, muffler, brakes and
  Road surfaces are slippery when wet, and wet
                                                       other high-temperature parts until they cool
  brakes further reduce braking efficiency.
                                                       down.
  Exercise extra caution when braking in wet
                                                     ● To reduce the likelihood of theft, always lock
  conditions.
                                                       the handlebars and remove the key when
  If the brakes get wet, apply the brakes while
                                                       leaving the motorcycle unattended.
  riding at low speed to help them dry.
                                                       Use of an anti-theft device is also
                                                       recommended.
                                                     ❙ Parking with the Side Stand or Centre Stand
                                                     1. Stop the engine.
                                                     2. Use the side stand
                                                        Push the side stand down.
                                                        Slowly lean the motorcycle to the left until its
                                                        weight rests on the side stand.
                                                                                              continued 13
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Riding Precautions
                       Use the centre stand                             3. Turn the handlebars fully to the left.
                       Let down the centre stand, stand on the left        u Turning the handlebars to the right
Motorcycle Safety
                       side of the motorcycle. Hold the left handle          reduces stability and may cause the
                       grip and the left grab rail. Press down on the        motorcycle to fall.
                       tip of the stand with your right foot and,       4. Turn the ignition switch to the LOCK position
                       simultaneously, pull up and back.                   and remove the key. 2 P. 25
                      Left handle grip             Grab rail
                                                                         Refuelling and Fuel Guidelines
                                                                        Follow these guidelines to protect the engine
                                                                        and catalytic converter:
                                                                        ● Use only unleaded petrol.
                                                                        ● Use recommended octane number. Using
                                                                          lower octane petrol will result in decreased
                                                                          engine performance.
                                                                        ● Do not use fuels containing a high
                                                                          concentration of alcohol. 2 P. 95
                                                                        ● Do not use stale or contaminated petrol or an
                                  Centre stand                            oil/petrol mixture.
                                                                        ● Avoid getting dirt or water in the fuel tank.
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                                                                                                            Motorcycle Safety
                                                      Improper accessories or modifications
  We strongly advise that you do not add any          can cause a crash in which you can be
  accessories that were not specifically designed     seriously hurt or killed.
  for your motorcycle by Honda or make
  modifications to your motorcycle from its           Follow all instructions in this owner’s
  original design. Doing so can make it unsafe.       manual regarding accessories and
  Modifying your motorcycle may also void your
                                                      modifications.
  warranty and make your motorcycle illegal to
  operate on public roads and highways. Before
                                                     Do not pull a trailer with, or attach a sidecar to,
  deciding to install accessories on your
                                                     your motorcycle. Your motorcycle was not
  motorcycle be certain the modification is safe
                                                     designed for these attachments, and their use
  and legal.
                                                     can seriously impair your motorcycle’s handling.
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Loading
                     Loading                                                         3 WARNING
Motorcycle Safety
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                                                                   Motorcycle Safety
                                                                  17
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Operation Guide
                          18
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                                                                                                                      Operation Guide
                                        u The brake lights will indicate that        Use the stand, and lock the
                                            you have applied the brakes.             steering.
             ❙ Stopping
               If pulling of the road, signal early
               enough to show traffic that you are
               pulling over, and pull over smoothly.
                                                                                ❙ Refuelling (P31)
                                             ❙   Turning Corners
                                                 Do your braking
                                                 before entering
                                                 corners.
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                   Parts Location
                                                                                    Battery (P57)
                                                                                    Fuse box (P91)
Operation Guide
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                                                                                            Operation Guide
                                                              Centre compartment (P34)
                                                                     Tool kit (P34)
                                                                     Seat (P33)
                                                                     Fuel fill cap (P31)
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                   Instruments
                                                                       Speedometer
                                                                       • This is shows your speed in kilometer
Operation Guide
                                                                       Gear range
                                                                       Shows proper speed range for each
                                                                       gear.
                                                                       Odometer
                                                                       • Total distance ridden.
                                                                       Fuel gauge
                                                                       Needle in the red mark, remaining
                                                                       fuel approximately 0.98 litres
                                                                       (0.259 US gal, 0.216 Imp gal)
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  Indicators
           PGM-FI (Programmed Fuel Injection)
           malfunction indicator lamp (MIL)
   Comes on briefly when the ignition switch is
                                                                                                         Operation Guide
   turned on.
   If it comes on while engine is running:
                                                                   Gear position indicators
   (P80)
                                                                   Indicate 1st to 4th gear position.
                   Switches
Operation Guide
                                                                                          Start button
                                                                                     Headlight turns off when
                                                                                     operating the starter motor.
                                              Turn signal switch
                                        u Pressing the switch turns
                                          the turn signal off.
                                              Horn button
                                        Headlight dimmer switch
                                        •    : High beam
                                        •    : Low beam
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  Ignition Switch                                             ON
  Switches the electrical system on/off, locks the            Turns electrical system on for starting/riding.
  steering.
                                                                                                                 Operation Guide
                                                                           OFF
  u Key can be removed when in the OFF or LOCK                Turns engine off.
    position.
                                                                        LOCK
                                                                Locks steering.
                          Turn                           ❙ Unlocking
                                                         Insert the key and turn the ignition switch to
                             Ignition key                the OFF position.
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                                                                      kickstarter.
                   This motorcycle is equipped with a side stand      Fold up the kickstarter after the kickstarter is
                   ignition cut-off system.                           returned to the pedal stop.
                   u If the side stand is down, the engine cannot
                     be started.                                      Consult your dealer for advice if you plan to
                   u If you lower the side stand with the engine      ride your motorcycle at an altitude above
                     running, it will automatically shut off unless   2,500 m (8,000 feet).
                     the transmission is in neutral.
                                                                       NOTICE
                                                                       • If the motorcycle is transported to a place 2,000 m
                                                                         (6,500 feet) higher or lower than the start point, you
                                                                         may not be able to achieve sufficient engine
                                                                         performance at the new altitude. Consult your dealer
                                                                         before transporting your motorcycle.
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                                                                                                                  Operation Guide
                                                               !c (Using the start button)
                                                                  Press the start button with the throttle
                                                                  completely closed. Release the start button
                                                                  as soon as the engine starts.
                                                                  (Using the Kickstarter)
                                                         !c       Lightly depress the kickstarter until
                                                         !a       resistance is felt.
                                                                  Then let the kickstarter return to the top of
   NOTICE
                                                                  its stroke.
   • If the engine does not start within 5 seconds, turn the
                                                                  With the throttle closed, operate the
     ignition OFF and wait 10 seconds before trying to start
     the engine again for recovery of battery voltage.            kickstarter. Kick from the top of the stroke
   • Extended fast idling and revving the engine can              through to the bottom with a rapid,
     damage the engine, and the exhaust system.                   continuous motion.
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                      kickstarter.
                                                                              several times with the kickstarter.
                         About 3 mm
                                                                           !c Turn the ignition switch to ON position.
                                                                           !d Follow the normal starting procedure. If the
                                                                              engine starts with unstable idle, open the
                                                                              throttle slightly.
                                                                              If the engine does not start, wait for 10
                                                                              seconds, then follow steps !a-!d again
  Shifting Gears
  Your motorcycle transmission has four
                                                                                           Operation Guide
  forward gears.
  The gearshift operation differs when
  stopping and when moving.
  When stopping, change can be made from
                                                                     Stopping
  4th to neutral directly with the 4-step rotary
  system.
  When moving, the forward 4-step return
  system is used.
  Change cannot be made from 4th to neutral
  directly.
  u Always return the throttle grip first before
    changing gear.                                                   Moving
  u Operate lightly with the tips of your toes until
    the shift lever is pushed down.
  u Avoid changing gear needlessly and riding
    with your foot on the shift lever since this
    may damage the gear change mechanism
    and clutch mechanism.
                                                                                continued 29
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                   Proper shifting can prevent damaging the         can cause damage to the engine and
                   engine and transmission.                         transmission.
                                                                    Follow the table below when downshifting
                   Upshifting                                       the gears.
                   The upper limit speed of each gear is shown       Downshifting Acceptable Speed
                   in gear range. (P22)                              From 4th to 3rd      75 km/h or less
                                                                     From 3rd to 2nd      50 km/h or less
                   Upshift to a higher gear before exceeding the     From 2nd to 1st      30 km/h or less
                   Upper limit speed.
                   Upshifting at speeds higher than the upper
                   limit speed can cause damage to the engine.
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  Refuelling
  Fuel type: Unleaded petrol only
                                                        Filler neck                   Fuel fill cap
  Fuel octane number: Your motorcycle is                Fuel level (max)
  designed to use Research Octane Number                       Fuel filler
                                                                                                       Operation Guide
  (RON) 90 or higher.                                          opening
  Tank capacity: 3.7 litres (0.98 US gal,
  0.81 lmp gal)
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                   Refuelling (Continued)
                   Closing the Fuel Fill Cap
                   !a Install and tighten the fuel fill cap firmly by
                      turning it clockwise.
Operation Guide
                              3 WARNING
                    Petrol is highly flammable and
                    explosive. You can be burned or
                    seriously injured when handling fuel.
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  Storage Equipment
                                                        Helmet holders
                                                        The helmet holders are located under the
                                                        seat.
                                                                                                     Operation Guide
                                                        u Use the helmet holders only when parked.
   Ignition key
                                                                 3 WARNING
                                                        Riding with a helmet attached to the
           Seat lock                                    holder can interfere with the rear
   Seat Open                                            wheel or suspension and could cause a
   Insert the ignition key into the seat lock and       crash in which you can be seriously
   turn it clockwise to unlock.                         hurt or killed.
   Seat Close
   Close and push down on the rear of the               Use the helmet holder only while
   seat until it locks. Make sure that the seat is      parked. Do not ride with a helmet
   locked securely to pull it up lightly.               secured by the holder.
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                                                                                 Document compartment
                    Centre compartment
                   Tool kit
                   The tool kit is in the centre compartment.
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Maintenance
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Importance of Maintenance
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    Maintenance Schedule
  The maintenance schedule specifies the            All scheduled maintenance is considered a
  maintenance requirements necessary to             normal owner operating cost and will be
  ensure safe, dependable performance, and          charged for by your dealer. Retain all
  proper emission control.                          receipts. If you sell the motorcycle, these
                                                    receipts should be transferred with the
                                                                                                    Maintenance
  Maintenance work should be performed in           motorcycle to the new owner.
  accordance with Honda’s standards and
  specifications by properly trained and            Honda recommends that your dealer should
  equipped technicians. Your dealer meets all       road test your motorcycle after each periodic
  of these requirements. Keep an accurate           maintenance is carried out.
  record of maintenance to help ensure that
  your motorcycle is properly maintained.
  Make sure that whomever performs the
  maintenance completes this record.
                                                                                        continued 37
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Maintenance Schedule
               Maintenance Level
                  : Intermediate. We recommend service by your dealer, unless you have the necessary tools and are mechanically skilled. Procedures are
                    provided in an official Honda Shop Manual.
                  : Technical. In the interest of safety, have your motorcycle serviced by your dealer.
               Maintenance Legend
                I : Inspect (clean, adjust, lubricate, or replace, if necessary)
                  : Clean
               R : Replace
                  : Lubricate
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Maintenance Schedule
                                                                                                                                        Maintenance
   Brake Shoes/Pads Wear                         I                                 I      I         I      I                 71, 74
   Brake System                                  I                        I        I      I         I      I                  40
   Brake Light Switch                                                              I      I         I      I                  77
   Headlight Aim                                                                   I      I         I      I                  77
   Clutch System                                                          I        I      I         I      I                  75
   Side Stand                                                                      I      I         I      I                  76
   Suspension                                                                      I      I         I      I                   –
   Nuts, Bolts, Fasteners                                                 I               I                I                   –
   Wheels/Tyres                                  I                                 I      I         I      I                  47
  Steering Head Bearings                                                  I                         I      I                   –
  Notes:
  *1 : At higher odometer readings, repeat at the frequency interval established here.
  *2 : Service more frequently when riding in unusually wet or dusty areas.
  *3 : Service more frequently when riding in rain or at full throttle.
  *4 : Replacement requires mechanical skill.
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Maintenance Fundamentals
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Maintenance Fundamentals
                                                                                                   Maintenance
  the model name, colour, and code mentioned            hurt or killed.
  on the colour label. The colour label is attached
  to the centre compartment. 2 P. 33                    Always use Honda Genuine Parts or
                                   Colour label         equivalents that have been designed
                                                        and approved for your motorcycle.
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Maintenance Fundamentals
                Battery                                                              3 WARNING
               Your motorcycle has a maintenance-free type
               battery. You do not have to check the battery                The battery gives off explosive
               electrolyte level or add distilled water. Clean the          hydrogen gas during normal
               battery terminals if they become dirty or                    operation.
Maintenance
               corroded.
               Do not remove the battery cap seals. There is no              A spark or flame can cause the battery
               need to remove the cap when charging.                        to explode with enough force to kill or
                NOTICE                                                      seriously hurt you.
                Your battery is a maintenance-free type and can be
                permanently damaged if the cap strip is removed.            Wear protective clothing and a face
                         This symbol on the battery means that              shield, or have a skilled mechanic do
                         this product must not be treated as                the battery servicing.
                         household waste.
                NOTICE
                                                                          ❙ Cleaning the Battery Terminals
                                                                          1. Remove the battery. 2 P. 57
                An improperly disposed of battery can be harmful to the
                                                                          2. If the terminals are starting to corrode and
                environment and human health.
                                                                             are coated with a white substance, wash with
                Always confirm local regulations for battery disposal.
                                                                             warm water and wipe clean.
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Maintenance Fundamentals
                                                                                                                              Maintenance
                                                                 ❙ Inspecting and Replacing Fuses
                                                                 Turn off the ignition switch to remove and
                                                                 inspect fuses. If a fuse is blown, replace with a
                                                                 fuse of the same rating. For fuse ratings, see
  4. After cleaning, reinstall the battery.                      “Specifications.” 2 P. 105
                                                                   Blown fuse
  The battery has a limited life span. Consult your
  dealer about when you should replace the
  battery. Always replace the battery with
  another maintenance-free battery of the same
  type.
    NOTICE                                                        NOTICE
   Installing non-Honda electrical accessories can overload      Replacing a fuse with one that has a higher rating greatly
   the electrical system, discharging the battery and possibly   increases the chance of damage to the electrical system.
   damaging the system.
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Maintenance Fundamentals
               If a fuse fails repeatedly, you likely have an         *1.   The JASO T 903 standard is an index for engine
               electrical fault. Have your motorcycle inspected             oils for 4-stroke motorcycle engines. There are
               by your dealer.                                              two classes: MA and MB. For example, the
                                                                            following label shows the MA classification.
Maintenance Fundamentals
                                                                                                                         Maintenance
                                                             Also inspect the front sprocket and rear wheel
  possible.
                                                             sprocket. If either has worn or damaged teeth,
   NOTICE                                                    have the sprocket replaced by your dealer.
   Brake fluid can damage plastic and painted surfaces.
   Wipe up spills immediately and wash thoroughly.
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Maintenance Fundamentals
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Maintenance Fundamentals
                                                                                                   Maintenance
  tyres look low. Always check air pressure when
  your tyres are cold.
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Maintenance Fundamentals
hurt or killed.
      48
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Maintenance Fundamentals
                                                                                                    Maintenance
  ● Use the recommended tyres or equivalents of
                                                         crash in which you can be seriously
     the same size, construction, speed rating,
     and load range.                                     hurt or killed.
  ● Remember to replace the inner tube
     whenever you replace a tyre. The old tube           Always use the size and type of tyres
     will probably be stretched, and it could fail if    recommended in this owner’s manual.
     installed in a new tyre.
  ● Have the wheel balanced with Honda
     Genuine balance weights or equivalent after
     the tyre is installed.
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Maintenance Fundamentals
                Air Cleaner
               This motorcycle is equipped with a viscous type
               air cleaner element.
               Air blow cleaning or any other cleaning can
               degrade the viscous element performance and
Maintenance
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    Tool kit
  The tool kit is stored in the centre
  compartment. 2 P. 34
                                                                    Maintenance
  with the tools contained in the kit.
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                               Screws C
                           Connectors                              disconnect the connectors.
                                                                ❙ Installation
                                                                Install the parts in the reverse order of
                                                                removal.
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                                                                                                    Maintenance
   Rearview mirrors
                                                       will no longer turn.
             Rubber dust                            4. Loosen the mirror adapters and remove
             covers
                                     Lock nut          them.
   Lock nut
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                                                                       Screws B
                                                                    Boss A
                Screw A                          Screws A
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                                                                                                            Maintenance
     of the slots and grommet on the headlight                approximately 2 turns.
     case.                                                 4. Adjust the rearview mirrors.
  u To install the rearview mirrors.                       5. Tighten the lock nuts and install the
                                                              rubber dust covers.
                                  Boss B
Tabs
Grommet
Slots
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               Clip                                             ❙ Installation
                                                                1. Slightly open the retaining pawls and then
               The clip must be removed to remove the font
                                                                   push them out.
               top cover.
                                                                2. Insert the clip into the hole.
               ❙ Removal                                        3. Lightly press down on the centre pin to
Maintenance
!b !c
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  Battery                                            ❙ Removal
                                                     Make sure the ignition switch is off.
    Battery cover
                                                     1. Open the seat. 2 P. 33
                                    Screw            2. Remove the battery cover by removing the
                                                        screw.
                                                                                                      Maintenance
                                                     3. Disconnect the negative - terminal from
                                                        the battery.
                                                     4. Disconnect the positive + terminal from
                                                        the battery.
                                                     5. Remove the battery taking care not to
                                                        drop the terminal nuts.
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Throttle
Freeplay
Flange
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    Crankcase Breather
  1. Place a drain pan under the crankcase
     breather tube.
  2. Remove the crankcase breather tube and
     drain deposits.
  3. Reinstall the crankcase breather tube.
                                                                                        Maintenance
                                                                  Crankcase breather
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Spark Plug
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  5. Check the spark plug gap using a wire-            8. Tighten the spark plug:
     type feeler gauge.                                   ● If the old plug is good:
     u If adjustment is necessary, bend the                 1/6 turn after it seats
        side electrode carefully.                         ● If installing a new plug, tighten it twice
                                                                                                                        Maintenance
        0.80 to 0.90 mm (0.031 to 0.035 in)                 a) First, tighten the plug:
                                                            1/4 turn after it seats.
                                                            b) Then loosen the plug.
                                   Side electrode           c) Next, tighten the plug again:
                                                            1/6 turn after it seats
                                                         NOTICE
    Spark plug gap                                      Improperly tightened spark plugs can damage the engine.
                                                        If a plug is too lose, a piston may be damaged. If a plug is
                                                        too tight, the threads may be damaged.
                                                       9. Reinstall the spark plug cap. Take care
  6. Make sure the plug washer is in good                 avoid pinching any cables or wires.
     condition.
  7. With the plug washer attached, thread
     the spark plug in by hand to prevent
     cross-threading.
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Engine Oil
                  to 5 minutes.
               3. Turn the ignition switch off, stop the
                  engine and wait 2 to 3 minutes.
               4. Remove the oil fill cap/dipstick, wipe it
                  clean.                                                  Lower level
               5. Insert the oil fill cap/dipstick until it seats,
                  but don’t screw it in. Check that the oil
                  level is between the upper and lower level                            Oil fill cap/dipstick
                  marks in the oil fill cap/dipstick.
               6. Securely install the oil fill cap/dipstick.
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  Adding Engine Oil                                              For the recommended oil and oil selection
                                                                 guidelines, see “Maintenance
  If the engine oil is below or near the lower                   Fundamentals.” 2 P. 44
  level mark, add the recommended engine oil.
  2 P. 44
                                                                 Changing Engine Oil
                                                                                                                    Maintenance
  1. Add the recommended oil until it reaches
     the upper level mark.                                       Changing the oil requires special tools. We
     u Place your motorcycle on its centre                       recommend that you have your motorcycle
       stand on a firm, level surface when                       serviced by your dealer.
       check the oil level.                                       1. Park your motorcycle on its centre stand
     u Do not overfill above the upper level                         on a firm, level surface.
       mark.                                                      2. If the engine is cold, idle the engine for 3
     u Make sure no foreign objects enter the                        to 5 minutes.
       oil filler opening.
     u Wipe up any spills immediately.
  2. Securely reinstall the oil fill cap/dipstick.
    NOTICE
   Overfilling with oil or operating with insufficient oil can
   cause damage to your engine. Do not mix different brands
   and grades of oil. They may affect lubrication and clutch
   operation.
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                3. Turn the ignition switch off, stop the          6. Install a new sealing washer onto the
                   engine and wait for 2 to 3 minutes.                drain bolt.
                4. Place a drain pan under the drain bolt.         7. Install the drain bolt and tighten.
                5. Remove the oil fill cap/dipstick, drain            Torque: 24 N·m (2.4 kgf·m, 18 lbf·ft)
                   bolt, and sealing washer to drain the oil.
Maintenance
                   u Discard the oil at an approved                8. Fill the crankcase with the recommended
                      recycling centre.                               oil (2 P. 44) and install the oil fill cap/
                                                                      dipstick.
                                                                      Required oil
                                                                        When changing oil:
                                                                        0.8 litres (0.8 US qt, 0.7 Imp qt)
                                  Drain bolt
                                               Sealing washer
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Drive Chain
  Check the drive chain slack at several points           u Do not ride your motorcycle if the
  along the chain. If the slack is not constant at          slack exceeds 50 mm (2.0 in).
                                                                                                      Maintenance
  all points, some links may be kinked and
  binding.
  Have the chain inspected by your dealer.
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Adjusting the Drive Chain Slack Lock nut Drive chain adjuster
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   5. Turn both adjusting nuts an equal              7. Tighten the rear axle nut.
      number of turns until the correct drive           Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
      chain slack is obtained. Turn the
      adjusting nuts clockwise to tighten the        8. Hold the adjusting nuts and tighten the
      chain. Turn the adjusting nuts                    lock nuts.
                                                                                                     Maintenance
      counterclockwise and push the rear             9. Recheck drive chain slack.
      wheel toward the front to provide more        10. Rear brake pedal freeplay is affected
      slack.                                            when repositioning the rear wheel to
      Adjust the slack at a point midway                adjust drive chain slack. Check rear brake
      between the front sprocket and the rear           pedal freeplay and adjust as necessary.
      wheel sprocket.                                   2 P. 72
      Check the drive chain slack. 2 P. 65
   6. Check rear axle alignment by making           If a torque wrench was not used for
      sure the end of the drive chain adjuster      installation, see your dealer as soon as
      aligns with the scale graduations on both     possible to verify proper assembly.
      sides of the swingarm.                        Improper assembly may lead to loss of
      Both marks should correspond. If the          braking capacity.
      axle is misaligned, turn the right or left
      adjusting bolt until the marks are aligned
      and recheck chain slack.
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               ❙ Checking the Drive Chain Wear                   ❙ Removal and Cleaning the Drive
               If the drive chain slack is excessive when the      Chain
               rear axle is moved to the furthest limit of       When the drive chain becomes dirty, it
               adjustment, the drive chain is worn and must      should be removed and cleaned prior to
               be replaced.                                      lubrication.
Maintenance
                   Replacement drive chain:                      1. With the engine off, carefully remove the
                     DID420AD-104RB                                 master link retaining clip with a pair of
                     KMC420JB-104                                   pliers. Do not bend or twist the clip.
                                                                    Remove the master link. Remove the drive
               If necessary have the drive chain replaced by        chain from the motorcycle.
               your dealer.
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  2. Clean the drive chain in high flash-point      4. Install the drive chain. Pass the chain over
     solvent and allow it to dry. Inspect the          the sprockets and join the ends of the
     drive chain for possible wear or damage.          chain with the master link.
     Replace any chain that has damaged                The master link is the most critical part
     rollers, loose fitting links, or otherwise        affecting the security of the drive chain.
                                                                                                         Maintenance
     appears unserviceable.                            Master links are reusable, if they remain in
  3. Lubricate the drive chain. 2 P. 46                excellent condition, but it is
                                                       recommended that a new master link
                                                       retaining clip be installed whenever the
                                                       drive chain is reassembled.
                                                       Install the master link retaining clip so that
                                                       the closed end of the clip will face the
                                                       direction of forward wheel rotation.
                                                    5. Adjust the drive chain slack. 2 P. 66
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Brakes
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  Inspecting the Brake Pads                           Inspect the brake pads from below the brake
                                                      caliper.
  Check the condition of the brake pad groove
  wear indicators.                                    If necessary have the pads replaced by your
  The pads need to be replaced if a brake pad         dealer.
                                                                                                          Maintenance
  is worn to the wear indicator.                      Always replace both left and right brake pads
                          Disc                        at the same time.
   Brake pad                        Brake pad
Wear indicator
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               Inspecting the Rear Brake Pedal                  Adjusting the Rear Brake Pedal
               Freeplay                                         Freeplay
               1. Place the motorcycle on its centre stand.     Make sure the cut-out on the adjusting nut is
               2. Measure the distance of the rear brake        seated on the brake arm pin when adjusting
Maintenance
Freeplay
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Push
                                                                                                             Maintenance
           Decrease                                                                         Brake arm pin
           freeplay
                                Brake arm pin            Adjusting nut                          Gap
                              Increase
    Adjusting nut             freeplay
                                                     After adjustment, confirm the freeplay of the
  2. Apply the brake several times and check         brake pedal.
     for free wheel rotation after the brake
                                                      NOTICE
     pedal is released.
                                                      Do not turn the adjuster beyond its natural limits.
  3. Push the brake arm to confirm that there
     is a gap between the rear brake adjusting       Make sure the brakerod, brake arm spring
     nut and brake arm pin.                          and fastener are in good condition.
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                                                                  must be replaced.
                     Brake panel
                                                 Arrow            See your dealer for this service.
Brake arm
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Clutch
                                                                              Maintenance
  3. Slowly turn the adjuster counterclockwise
     until a slight resistance is felt.
     From this position, turn the adjuster
     clockwise 1/8 turn, and tighten the lock
     nut.
  4. After adjustment, test ride the motorcycle
     to be certain the clutch operates properly.
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                Side Stand
                                                                 4. Sit on the motorcycle, shift the
                                                                    transmission in Neutral, and raise the side
                                                                    stand.
                                                                 5. Start the engine, and shift the
                                                                    transmission into gear.
Maintenance
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Other Adjustments
                                                                                                     Maintenance
  necessary.                                        the switch operates too late, or turn the nut
  Tighten the adjusting bolt after adjustment.      in the direction B if the switch operates too
  Obey local laws and regulations.                  soon.
    Headlight                                                     Brakelight switch
Adjusting bolt
Up
Down
Adjusting nut
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Troubleshooting
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  ❙ Starter Motor Operates But Engine                ❙ Starter Motor Does Not Operate
    Does Not Start                                   Check the following items:
  Check the following items:                         ● Check for a blown fuse 2 P. 91
  ● Check the correct engine starting                ● Check for a loose battery connection or
    sequence 2 P. 26                                    battery terminal corrosion 2 P. 42
  ● Check that there is petrol in the fuel tank      ● Check the condition of the battery 2 P. 86
                                                                                                     Troubleshooting
  ● Check if the PGM-FI malfunction indicator        If the problem continues, have your
    lamp (MIL) is ON                                 motorcycle inspected by your dealer.
     u If the indicator light is ON, contact your
       dealer as soon as possible.
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    Tyre Puncture
  Repairing a puncture or removing a wheel
  requires special tools and technical expertise.
                                                                   3 WARNING
  We recommend you have this type of service          Riding your motorcycle with a
  performed by your dealer.                           temporary tyre or tube repair can be
  After an emergency repair, always have the          risky. If the temporary repair fails, you
  tyre inspected/replaced by your dealer.             can crash and be seriously injured or
                                                      killed.
                                                                                                     Troubleshooting
  Tube Repair and Replacement                         If you must ride with a temporary tyre
  If a tube is punctured or damaged, you              or tube repair, ride slowly and
  should replace it as soon as possible. A tube       carefully and do not exceed 50 km/h
  that is repaired may not have the same              (30 mph) until the tyre and tube is
  reliability as a new one, and it may fail while     replaced.
  you are riding.
  If you need to make a temporary repair by          Removing Wheels
  patching a tube or using an aerosol sealant,
  ride cautiously at reduced speed and have          Follow these procedures if you need to
  the tube replaced before you ride again.           remove a wheel in order to repair a puncture.
  Anytime a tube is replaced, the tyre should
  be carefully inspected as described.
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                                                                                                      Troubleshooting
   3. Make sure that the lug on the left fork
      leg is located in the slot of the
      speedometer gearbox. When installing                                 Lug
      the wheel, carefully fit the brake disc
      between the brake pads to avoid                After installing the wheel, apply the brake
      damaging the pads.                             several times and then check if the wheel
   4. Tighten the axle nut.                          rotates freely. Recheck the wheel if the brake
      Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)          drags or if the wheel does not rotate freely.
   5. Install the speedometer cable securely.        If a torque wrench was not used for
   6. Install the front axle nut cap.                installation, see your dealer as soon as
                                                     possible to verify proper assembly. Improper
                                                     assembly may lead to loss of braking capacity.
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                   ❙ Rear Wheel                                        5. Loosen the drive chain lock nuts and drive
                   Removal                                                chain adjusting nuts.
                   1. Park your motorcycle on its centre stand         6. Remove the rear axle nut.
                      on a firm, level surface.                        7. Remove the drive chain from the driven
                   2. Remove the rear brake adjusting nut.                sprocket by pushing the rear wheel
                   3. Disconnect the brake rod from the brake             forward.
                                                                       8. Remove the rear axle shaft, drive chain
Troubleshooting
                      arm.
                   4. Disconnect the brake stopper arm from               adjusters, rear axle washer, side collars
                      the brake panel by removing the cotter              and rear wheel from the swingarm.
                      pin, stopper arm nut, washer and rubber               Drive chain lock nut   Drive chain
                      grommet.                                                                     adjusting nut
                    Brake
                    arm                         Brake                                   Drive chain
                                                stopper arm
                    Rear brake             Cotter pin
                    adjusting nut Brake stopper arm nut
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                                                                                                      Troubleshooting
      Torque: 22 N·m (2.2 kgf·m, 16 lbf·ft)
Electrical Trouble
                   charger, as these can overheat a motorcycle             Do not use bulbs other than those specified.
                   battery and cause permanent damage.                     Check the replacement bulb for correct
                   If the battery does not recover after                   operation before riding.
                   recharging, contact your dealer.
                     NOTICE                                                For the light bulb wattage, see
                    Jump starting using an automobile battery is not       “Specifications.” 2 P. 105
                    recommended, as this can damage your motorcycle’s
                    electrical system.
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                                                                                                          Troubleshooting
                                                            order of removal.
                                                            u Install the dust cover with its ‘‘TOP’’
                                                               mark facing up.
                                                         Do not touch the glass surface with your
              Dust cover                                 fingers. If you touch the bulb with your bare
                                                         hands, clean it with a cloth moistened with
                           Bulb                          alcohol.
                                                                                              continued 87
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                                                                                                       Troubleshooting
                                                                    Bulb           Tabs
                              Bulb
                                                     1. Remove the brake/tail light lens. 2 P. 88
  1. Remove the front top cover. 2 P. 53             2. Remove the rear turn signal lens by
  2. Turn the socket counterclockwise and pull          releasing the tabs.
     it out.                                         3. Slightly press the bulb in and turn it
  3. Slightly press the bulb and turn it                counterclockwise.
     counterclockwise.                               4. Install a new bulb and parts in the reverse
  4. Install a new bulb in the reverse order of         order of removal.
     removal.                                           u Use only the amber bulb.
     u Use only the amber bulb.                         u After putting back the lens packing in
                                                           place, install the rear turn signal lens.
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                  12 AFS110-32KWWH00.book   90 ページ   2011年10月26日 水曜日 午後5時22分
                                                  Bulb
Troubleshooting
                                    Screws
                   1. Remove the screws and license light
                      cover.
                   2. Pull out the bulb without turning it.
                   3. Install a new bulb and parts in the reverse
                      order of removal.
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                                                                                                     Troubleshooting
                 Fuse box
                                                    5. Close the fuse box cover.
                                                    6. Install the battery cover.
                                                    7. Close the seat.
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Information
 Keys.............................................................P. 93
 Instruments, Controls, & Other Features..P. 94
 Fuels Containing Alcohol...........................P. 95
 Catalytic Converter ....................................P. 96
 Caring for Your Motorcycle.......................P. 97
 Storing Your Motorcycle ...........................P. 99
 Transporting Your Motorcycle ................P. 100
 You & the Environment ...........................P. 101
 Serial Numbers .........................................P. 102
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Keys
  Keys
   Ignition key
  Be sure to record the key number provided with
  the original keys and record it in this manual.
  Store the spare key in a safe location.
  To make a duplicate, take the spare key or the
  key number to your dealer.
                                                                           Information
  If you lose all keys and the key number, the
  ignition switch assembly will probably have to
  be removed by your dealer to determine the key
  number.
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      94
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  Fuels Containing Alcohol                          The use of petrol containing more than 10%
                                                    ethanol (or more than 5% methanol) may:
  Some conventional fuels blended with alcohol      ● Damage the painting of the fuel tank.
  are available in some locales to help reduce      ● Damage the rubber tubes of the fuel line.
  emissions to meet clean air standards. If you     ● Cause corrosion of the fuel tank.
  plan to use blended fuel, check that it is        ● Cause poor drivability.
  unleaded and meets the minimum octane               NOTICE
  rating requirement.                                Use of blended fuels containing higher than approved
                                                     percentages can damage metal, rubber, plastic parts of
                                                                                                               Information
  The following fuel blends can be used in your      your fuel system.
  motorcycle:
  ● Ethanol (ethyl alcohol) 10% by volume (max).
                                                    If you notice any undesirable operating
  ● Petrol containing ethanol may be marketed
                                                    symptoms or performance problems, try a
    under the name Gasohol.                         different brand of petrol.
  ● Methanol (methyl alcohol) 5% by volume
    (max) that contain cosolvents and corrosion
    inhibitors to protect the fuel system. Never
    use a blend containing more than 5%.
                                                                                                              95
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Catalytic Converter
      96
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  Caring for Your Motorcycle                                water into the air cleaner, muffler, and
                                                            electrical parts.
  Frequent cleaning and polishing is important to     3. Thoroughly rinse your motorcycle with plenty
  ensure the long life of your Honda. A clean            of clean water and dry with a soft, clean
  motorcycle makes it easier to spot potential           cloth.
  problems.                                           4. After the motorcycle dries, lubricate any
  In particular, seawater and salts used to prevent      moving parts.
  ice on roads promote the formation of                  u Make sure that no lubricant spills onto the
  corrosion. Always wash your motorcycle                    brakes or tyres. Brake discs or pads
                                                                                                          Information
  thoroughly after riding on coastal or treated             contaminated with oil suffer greatly
  roads.                                                    reduced braking effectiveness and can
                                                            cause a crash.
                                                      5. Lubricate the drive chain immediately after
   Washing                                               washing and drying the motorcycle.
  Allow the engine, muffler, brakes, and other        6. Apply a coat of wax to prevent corrosion.
  high-temperature parts to cool before washing.         u Avoid products that contain harsh
  1. Rinse your motorcycle thoroughly using a               detergents or chemical solvents. These can
     garden hose to remove loose dirt.                      damage the metal, paint, and plastic on
  2. If necessary, use a sponge or a soft towel             your motorcycle.
     with mild cleaner to remove road grime.                Keep the wax clear of the tyres and brakes.
     u Clean the headlight lens, panels, and other       u If your motorcycle has any matte painted
         plastic components with extra care to              parts, do not apply a coat of wax to the
         avoid scratching them. Avoid directing             matte painted surface.
                                                                                             continued 97
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                                                                                                           Information
  When the exhaust pipe and muffler are painted,         Coat chrome pieces with rust-inhibiting oil.
  do not use a commercially available abrasive        ● Lubricate the drive chain.
  kitchen cleaning compound. Use a neutral            ● Place your motorcycle on its centre stand and
  detergent to clean the painted surface on the          position a block so that both tyres are off the
  exhaust pipe and muffler. If you are not sure if       ground.
  your exhaust pipe and muffler are painted,          ● After rain, remove the body cover and allow
  contact your dealer.                                   the motorcycle to dry.
                                                      ● Remove the battery to prevent discharge.
                                                         Charge the battery in a shaded, well-
                                                         ventilated area.
                                                         u If you leave the battery in place,
                                                            disconnect the negative - terminal to
                                                            prevent discharge.
                                                                                              continued 99
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                                                                   NOTICE
                                                                  Towing your motorcycle can cause serious damage to the
                                                                  transmission.
100
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  You & the Environment                                drain or on the ground. Used oil, petrol,
                                                       coolant, and cleaning solvents contain poisons
  Owning and riding a motorcycle can be                that can hurt refuse workers and contaminate
  enjoyable, but you must do your part to protect      drinking water, lakes, rivers, and oceans.
  the environment.
                                                                                                         Information
  your motorcycle. Avoid aerosol spray cleaners
  that contain chlorofluorocarbons (CFCs) which
  damage the atmosphere’s protective ozone
  layer.
   Recycle Wastes
  Put oil and other toxic wastes in approved
  containers and take them to a recycling centre.
  Call your local or state office of public works or
  environmental services to find a recycling centre
  in your area, and to get instructions on how to
  dispose of non-recyclable wastes. Do not place
  used engine oil in the trash, or pour it down a
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Serial Numbers
               Serial Numbers
                                                                                     Frame number
               The frame and engine serial numbers uniquely
               identify your motorcycle and are required in
               order to register your motorcycle. They may also
               be required when ordering replacement parts.
               The frame number is stamped on the main
               frame pipe.
               The engine number is stamped on lower left
Information
Engine number
102
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    Specifications
                                                                  Specifications
                                                                                                                                               Specifications
                               170 kg (375 lb)                                                                         4.059 / 2.642
   capacity*1                                                                      (primary / final)
   Maximum luggage
                               9 kg (20 lb)
   weight*2
   Passenger capacity          Rider and 1 passenger
   Minimum turning radius      1.90 m (6.27 ft)
   *1 Including rider, passenger, all luggage, and accessories
   *2 Includes the weight of the luggage and added accessories.
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Specifications
104
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Specifications
  ■ Bulbs
   Headlight                12V-35/35W
   Brake/tail light         12V-21/5W
                                                                                                                      Specifications
   Front turn signal lights 12V-10W × 2
   Rear turn signal lights 12V-10W × 2
   Position light           12V-5W × 2
   License plate light      12V-5W
  ■ Fuses
   Main fuse         15A
   Other fuses       10A
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             Index
         Index
         A                                                                    Compartment
         Accessories ................................................. 15       Owner’s Manual .................................34, 94
                                                                                Tool Kit.....................................................34
         B
         Battery ................................................. 42, 57     D
         Brakelight Switch ...................................... 77          Drive Chain.................................................65
         Brakes
           Fluid ................................................... 45, 70   E
           Pad Wear ................................................. 71      Electrical Trouble .......................................86
         Braking....................................................... 12    Engine
         Bulb                                                                   Number ..................................................102
           Brake/Tail Light......................................... 88         Oil ......................................................44, 62
Index
         C
         Caring for Your Motorcycle...................... 97
         Clutch System ............................................ 75
         Colour label ............................................... 41
106
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  F                                                                   I
  Flooded Engine ......................................... 28         Ignition Cut-off System
  Frame Number ........................................ 102             Side Stand ................................................ 76
  Fuel                                                                Ignition key................................................ 93
    Gauge...................................................... 22    Ignition Switch .................................... 25, 26
    Recommended......................................... 31           Image Labels................................................ 6
    Remaining................................................ 22      Indicators ................................................... 23
    Tank Capacity .......................................... 31       Instruments................................................ 22
  Fuels Containing Alcohol ......................... 95
  Fuses .................................................... 43, 91   L
                                                                      Labels ........................................................... 6
  G                                                                   Load Limits................................................. 16
                                                                                                                                              Index
  Gasohol...................................................... 95    Loading Guidelines ................................... 16
  H
  Headlight Aim........................................... 77
  Headlight Dimmer Switch ........................ 24
  Helmet Holder........................................... 33
  High Beam Indicator................................. 23
  Horn Button .............................................. 24
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         P
         Parking....................................................... 13
         Parts Location ............................................ 20
         Petrol.................................................... 31, 95
108
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                                                                                                                                        Index
  T
  Throttle...................................................... 58
  Tool kit ...................................................... 51
  Transporting Your Motorcycle............... 100
  Troubleshooting ....................................... 78
  Turn signal indicators ............................... 23
  Tyres
    Air Pressure.............................................. 47
    Puncture .................................................. 81
    Replacing ........................................... 47, 81
                                                                                                                                       109
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