Product Solutions For Machinery: Moeller Series
Product Solutions For Machinery: Moeller Series
®
Moeller series Automation Power Management
Product solutions
for machinery
Aerospace Truck
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Electrical Automotive Hydraulics
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Eaton provides reliable, efficient and
safe power management
for a growing number of
industries
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Buildings Transportation
Residential • Healthcare • Education • Commercial Aerospace • Commercial Vehicles
Office • Retail • Public Sector • Airports Passenger and Performance Cars
• Electrical distribution High-Speed Rail • Marine • Military/Defense
• Power quality • Hybrid power systems
• Power metering and monitoring • Hydraulic, fuel, electrical and conveyance systems
• Engineering and energy services • Automotive and truck technology
• Manual and automated transmissions
• Onboard controls and electrical charging infrastructure
• Superchargers
• Hydraulic technology
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Solutions for all aspects of
the machine
Comprehensive solutions for
worldwide use
Our components and systems for power Moeller® series. However, machine builders
distribution and industrial automation are not only benefit from this powerful range but
used worldwide and are matched precisely also from the extensive offer of logistics and
to the specific requirements of different after sales services.
sectors. As a leading supplier of automation In this way, machine and system builders
solutions and components for machines and are given exactly what they need – single
plants, we offer our customers end-to-end sourced solutions for worldwide use. Our
concepts for automation, solutions for all proven consulting and solution expertise in
motor applications and energy management. all relevant areas such as safety, automation,
Eaton's extensive range includes many international regulations, standards and
interesting innovations in addition to the directives, simplify and optimize your
well-established quality products of the day-to-day business.
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Command and Signalling
• Elegant commanding and signalling: RMQ-Titan
pushbuttons
• Operator safety: Emergency-off/emergency-stop
• Sensing solutions: Mechanical, photoelectric, inductive
and capacitive sensors
• Measuring and monitoring: ETR4 timing and EMR4
monitoring relays
Automation
• Connecting and communication: SmartWire-DT
• Controlling machines, visualizing information: XV touch
panel
• Compact and modular PLCs: XC and EC4P
• Collecting remote information: XI/ON modular system
Remote I/O
Safety
• Safe monitoring and processing: safety relay ESR5
• Safety and standard controls: easySafety
Motor applications
• Switching and protecting motors: DIL contactors,
Z overload relays
• Protecting motors from overloads and short-circuits:
PKZ, PKE motor-protective circuit-breakers
• Soft starting motors and speed controls: DS7soft
starters and M-Max frequency inverters
• Hydraulic power solutions and controls for the machine
Power management
• Switching machines on, safe machine shutdowns
and maintenance: T rotary switches and
P switch-disconnectors
• Switching power safely and efficient power supply:
NZM circuit-breakers with XMC energy
metering module
• Protecting cables, disconnecting leakage currents:
xPole range of protective switches
• Supplying power reliably, ensuring power quality:
UPS systems
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From lean connectivity
to lean automation
The machine building sector, particularly in the area Two technologies developed by Eaton are at the center
of electrical controls, offers enormous potential for of this revolution: The SmartWire technology and
optimization and savings, which we have identified the HMI/PLC technology.
and analysed in collaboration with our customers. With SmartWire-DT Eaton has initiated a new age in
Lean connectivity and lean automation are the result the connectivity between the individual switch cabinet
of this analysis. components. SmartWire-DT replaces the controls
Complex wiring becomes unnecessary, remote wiring in all components right down to the sensor,
intelligence is created, entire device levels are and enables direct and continuous communication
eliminated, including of course the associated between the central controller and the controlled
procurement and maintenance costs. A small sections of the plant.
revolution in which Eaton is leading.
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Clear benefits for the customer
Lean is our philosophy for optimizing processes and preventing waste in the production
of machines, plants and services. Lean in automation means simple and straightforward
concepts with fewer components, pluggable SmartWire-DT connections and direct
communication.
60 % Work expenditure: 2 %
50 %
Material expenditure:
40 %
89 %
Material expenditure:
30 %
69 %
20 %
10 %
0%
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Today
Touch display – Central PLC – Controls wiring – Fieldbus – Remote I/O
The use of touch displays and remote I/Os eliminates the remotely. Together with the fieldbus, remote I/Os are
need for complex wiring to the central PLC. An onsite used to replace complex machine cabling. These types of
production manager is no longer required here, and architectures are nowadays in widespread use. They also
machine data can now be accessed integrate components such as hydraulic valves. Data from
the machine is made available to a higher-level system.
Ethernet
Zentrale SPS + I/O + Motion Controller
HMI
REMOTE
ERP
Standard-Feldbus
HPU
Maschinenführer 1 Produkt
Safety-Komponenten
Mechaniker
Ethernet
Zentrale SPS + I/O
HMI
REMOTE
ERP
Standard-Feldbus
HPU
Maschinenführer
Safety-Komponenten
n Produkte
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Step 2 - Lean automation
HMI/PLC with integrated SmartWire-DT™ – Fieldbus – Remote I/O
The touch display PLC replaces the central PLC. A gateway and also Eaton hydraulic components are integrated in the
to the fieldbus is no longer required, the SmartWire-DT line automation structure via standard fieldbuses. Electrical
is connected directly to the HMI-PLC. Operating data of the and hydraulic drives replace the mechanical system and
motor feeders, such as motor current, thermal motor load, enable flexible production. The machine operator selects
switching states and trip indications are transferred to the the production quantities and recipes via a touch display.
HMI/PLC via SmartWire-DT. Servo drives, frequency inverters Downtimes and changeover times become a thing of a past.
Ethernet
HMI/PLC
REMOTE
ERP
Standard-Feldbus
HPU
Maschinenführer
Safety-Komponenten
n Produkte
The future
SmartWire-DT™ Communication System – Connecting Instead of Wiring
For manufacturers of machines and plants, achieving a balance In addition to the fieldbus gateways for connecting the controls
between maximum functionality and cost optimization is systems of any manufacturer, the state-of-the-art HMI/PLCs of
essential. Designed to allow further development, Eatons XV102 series feature an integrated SmartWire-DT
SmartWire-DT is a communication system for industrial interface for a master connection for lean automation
switchgear and automation concepts in the controls panel and solutions. Lean automation means:
in the periphery. From controlling, protecting, switching, right
through to drive actuation, operation and visualization. • Efficient planning and engineering • Fault-free connection
SmartWire-DT allows the implementation of lean connectivity • Rapid commissioning • Convenient operation
solutions that considerably simplify engineering design and
reduce the time required for wiring, testing and commissioning • Maintenance with direct diagnostics • Simple expansion
by up to 85%. SmartWire-DT uses the proven Eaton industrial
switchgear and turns them into communication-enabled
devices.
Controlling
Switching
Drives
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Complete automation solutions
from a single source
Eaton offers a large number of automation concepts Our simple and straightforward automation solutions
for your machine. Regardless of whether you with fewer components and pluggable SmartWire-DT
are offering machines in the Compact, Standard, connections and direct communication offer optimum
Universal or Performance class, you should also solutions.
include Eaton concepts in your considerations.
Compact Standard
IPC
Ethernet Ethernet
Bedienung
OPERATION
easySoft
(1)
easySoft easySoft
(1) (1)
CABINET
Schaltschrank
SWITCH
(1)
(1))
Maschine
Operation
MACHINE
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The right OEM solution for every requirement
Compact Universal
The Compact class is aimed at machine and plant Thanks to its modular device structure, the
construction in the low cost price segment without Universal class is designed for flexible use in
losses in performance. medium-sized and larger OEM machines.
Standard Performance
The Standard class covers the performance level The Performance class offers open hardware and
required for medium-sized standard machines. software platforms for high-end automation tasks.
Universal Performance
IPC
Ethernet Ethernet
Bedienung
OPERATION
Over 150
Über 150
protocols
Protokolle
Unitelway
PPI
RS232
CABINET
Industrial Ethernet
Schaltschrank
DF1
SUCOnet K ADS
USB MPI
SWITCH
Maschine
MACHINE
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Global experience
Worldwide recognition
Latest technology
As the price of energy increases, the power
consumption of machines is becoming increasingly
more important. Eaton is helping the machine
building sector to successfully take steps towards
greater energy efficiency with a three-step
concept.
The basic problem is the fact that the actual consumption is seldom known,
making it impossible to deduce any potential savings. This can be changed by
taking measurements at the machine. Eaton offers suitable energy metering
modules for analysing energy consumption.
In the second step, we recommend the use of intelligent controls components
for optimizing the energy consumption of even small machines. Our calculation
tool, the Energy Savings Estimator is also helpful for cost-optimized energy European machine and system building and
management. worldwide exports are closely related. Even if
The key objective of the third step is the integration of energy-optimized you don't export your machines at present,
components. At Eaton, energy consumption has been a central consideration you should be prepared for it in the future.
Eaton provides switchgear and protective
in the development of components for years.
devices with all the essential approvals and
certificates for machine and system building.
In most countries around the world,
Functional safety for persons, machine and conformity with international standards is the
sole requirement for successful exports. This
environment is because components in these locations are
governed by compliance with well known and
A machine poses dangers to persons, machinery and the environment over the
established IEC standards. In this respect,
entire life cycle of a machine – from manufacture to dismantling. It is therefore
the European CE mark is not only the
vital that these dangers are identified already during the design phase of the
passport for exports within Europe but also
machine and reduced with suitable measures.
far beyond its borders.
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Risk reduction through the use of safety-related parts of controls systems
The elements of machine controlss which assume safety- The general objective is to design these parts so that the
related tasks are designated by international standards as safety of the controls functions as well as the reaction
“safety-related parts of controls systems” (SRP/CS). Safety- of the controls system in the event of a malfunction
related parts of controls systems each incorporate the entire complies with the degree of risk reduction determined
functional chain of a safety function, consisting of the input in the risk analysis. The higher the level of risk reduction
level (sensor), the logic (safe signal processing) and the output to be provided by the safety-related parts of a controls
level (actuator). system, the higher the safety level or the technical safety
performance level demanded of the controls section.
Fast and safe detection Safe monitoring and processing Reliable disconnection
Eaton has written the Safety Manual for machine and plant builders, trainers
and trainees as well as interested customers having to deal with the issue of
“machine and plant safety”.
This provides an easy entry level into the extensive range of material on
safety technology. The Eaton Safety Manual contains an overview of the most
important factors involved in directives, standards and regulations that have to
be taken into consideration when using safety equipment on machines.
The manual uses example circuits to show how the functional safety can be
implemented with electrical, electronic and programmable components and
systems in safety applications.
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Kat B 1 2 3 4
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assumptions made in the safety applications and the
2
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safety-related switchgear in use.
DC+
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Condition EN ISO 13849-1:2008
online with the safety manual or download the safety
W1
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Structure Kat. 4 3h
manual free-of-charge.
MTTFd 100 years Structure TS D, symmetrical
B10 d S4: 100000, Q1, Q2: 1300000 PFH d 1.74 x 10 -8
nop 1800 B10 S4: 20000, Q1, Q2: 975000
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Automation
800 programmable control relay
• For large open-loop and closed-loop control tasks
with up to 328 I/O
• Can be expanded with digital and analog devices
• Integrated communication via easyNet
• Connection possible to standard bus systems and
Ethernet
Motor
DIL contactors E line contactors and overload relays
• DILM ranges from 7-1600A@AC-3,400V • Compact, Efficient and Reliable Contactor Range up to 95A
• DILH dedicated to AC-1 application, ranges from • Bold new design with advanced contact technology
1714-3185A for reliable operation
• Vacuum technology from 580A • Add-on auxiliary contacts, surge suppressor and
• Compact design with high switching power, long lifespan mechanical interlocks
• Wide range coils for easy engineering • Relay edition with up to 5 NO or NC contacts
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HMI/PLC XV112/150 - high-end aluminum front XI/ON ECO
and metal housing • Gateways for various fieldbuses, serial or Ethernet-
• High performance display PLC in the compact class based
• Display sizes 5.7”, 7" widescreen, 8.4”, 10” wide with • High channel density up to 16 DI/DO on 12.5 mm
LED backlight and resistive touch width
• Ethernet, CAN, Profibus, RS232, RS485, Smartwire • Multi-function modules reduce the range of types
interfaces required
• OEM rear mounting variant, can be fully integrated • Simple termination with push-in terminals
• CoDeSys PLC/TargetVisu/WebVisu • Onboard USB diagnostics interface
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Electrical power
management by Eaton
Foundation for success
Electrical power. The most significant and pervasive
energy source on earth. It runs businesses, fuels
Customer
innovations and keeps the lights on. critical
If it’s critical to our
When the power system is not designed or managed customers, it’s critical
properly, it compromises success, resulting in lower to us. In fact, we view
productivity and increased costs. it all as mission critical.
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Eaton takes the complexity out of power management
with industry-leading innovation, expert services and
holistic solutions.
And our customers realize powerful benefits: Expertise
improved reliability,
With unparalleled
increased efficiency knowledge of power
and enhanced safety. management across
industries, we provide
the know-how for
every application.
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Support
Our people make
the difference. Support
is not just an extra
benefit; it’s at the
heart of how we
do business.
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The power of fusion.
1874 1886 1893 1899 1906 1908 1911 1934 1962 1963 1967 1976 1977 1983 1984 1989 1999
There’s a certain energy at Eaton. It’s the power of uniting some of the
world’s most respected names to build a brand you can trust to meet
every power management need. The energy created supports our
commitment to powering business worldwide.
Eaton is dedicated to ensuring that reliable, efficient and safe power is
available when it’s needed most. With unparalleled knowledge of
electrical power management across industries, experts at Eaton deliver
customized, integrated solutions to solve our customers’ most critical
challenges. Eaton.com/Electrical.
All of the above are trademarks of Eaton Corporation or its affiliates. Eaton has
a license to use the Westinghouse brand name in Asia Pacific. ©2012 Eaton Corporation.
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Eaton is dedicated to ensuring that reliable, efficient and safe
power is available when it’s needed most. With unparalleled
knowledge of electrical power management across industries,
experts at Eaton deliver customized, integrated solutions to
solve our customers’ most critical challenges.
Our focus is on delivering the right solution for the application.
But, decision makers demand more than just innovative products.
They turn to Eaton for an unwavering commitment to personal
support that makes customer success a top priority. For more
information, visit www.eaton.com/electrical.