YZF-R1: Europe, S.Africa
YZF-R1: Europe, S.Africa
AFRICA
1A5PW–300E4
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are      5. Applicable colors of graphics are represented in the “REMARKS” as shown
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and       below.
part names correctly.
                                                                                                       PART NO.                 DESCRIPTION                   Q’TY       REMARKS
                                     YZF–R1(5PW1)                                                        2N4–24110–00–X5 .FUEL TANK COMP.                        2       MXR
                                                                                                         3J1–24240–10          .GRAPHIC, FUEL TANK               1       for MXR
    1. Modifications or additions which have been made after issue of the Parts
       Catalogue will be announced in the Yamaha Parts News.
                                                                                                    6. Applicable Serial No.
       It is advisable that you make necessary corrections to the Parts Catalogue
       according to the Yamaha Parts News.                                                               Engine Serial No.                      Frame Serial No.
    2. Abbreviations
       The Following abbreviations are used in this Parts Catalogue.
         “UR” Use specified parts number.
         “UN” Use as many as needed.
         “AP” Alternate Parts
         “LM” Local Made (Parts need to be ordered locally)
         “F#” Frame No. (Applicable machine No.)
    3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
       front of the part name as shown below.
         EXAMPLE
            CARBURETOR ASSY                                                                         7. Note that the illustrations for reference in funding parts numbers, not to be
                                                                                                       used for assembling. When assembling, pleas use the applicable service
            .JET, PILOT
                                                                                                       manual.
            .NOZZLE, MAIN
                                                                                                    8. The asterisk (*) before a reference number indicates modification items
    4. Number of component for assembly                                                                after the first edition.
       The numeral appearing to the right of each component part indicates the
       quantity of parts for each assembly unit.
         EXAMPLE
            PART NO.             DESCRIPTION                              Q’TY REMARKS
            2F5–83310–60        FRONT FLASHER LIGHT ASSY                   2
            115–83311–60        .BULB (6V–18W)                             1
            1M1–83309–60 .REFLECTOR                                        1
                                                                                               A5
                                                                          MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.    (4) Model Code – Production Code Number of Model Listed in This Parts Catalog
    When using this parts catalogue, please be sure to cross–refer the “model code –
    production code No.” in the catalogue to the “model code – production code No.
    “indicated on the Model Label affixed onto the product concemed.
                                                                                              Model      Production        Country         Model     Production        Country
(2) “Model Label”Indication                                                                   Code       Code No.        (destination)     Code      Code No.        (destination)
                                                                                                            010         ITALY
                                                                                                            070         ENGLAND
                                                                                              5PW1
                                                                                                            071         ENGLAND
                                                                                                            080         GREECE
                                                                                                            090         HOLLAND
                                                                                                            091         HOLLAND
                                                                                                            100         PORTUGAL
                                                                                                            110         SWEDEN
                                                                                                            120         S.AFRICA
                                                                                         A6
     FIG.   1 CYLINDER
     REF.
                                                        5PW1
             PART NO.              DESCRIPTION                  REMARKS
     NO.
      1 5PW−11101−00    CYLINDER HEAD ASSY               1
4 93440−07149 .CIRCLIP 12
5 93440−10153 .CIRCLIP 8
13 90179−10006 NUT 3
14 90179−10414 NUT 5
16 90430−06014 GASKET 1
19 90109−066F0 BOLT 6
22 91317−06060 BOLT 2
24 90149−06020 SCREW 4
B2
     FIG.   2 CRANKSHAFT. PISTON
     REF.
                                                        5PW1
             PART NO.            DESCRIPTION                    REMARKS
     NO.
      1 4XV−11411−00    CRANKSHAFT                       1
7 90468−12069 CLIP 8
10 90179−08327 .NUT 2
B3
     FIG.   3 VALVE
     REF.
                                                  5PW1
             PART NO.             DESCRIPTION             REMARKS
     NO.
      1 4XV−12111−00    VALVE, INTAKE              4
B4
     FIG.   3 VALVE
     REF.
                                                  5PW1
             PART NO.             DESCRIPTION             REMARKS
     NO.
     14 1HX−12169−11    PAD, ADJUSTING 2 (1.90)   20     UR
B5
     FIG.   4 CAMSHAFT. CHAIN
     REF.
                                                    5PW1
             PART NO.            DESCRIPTION               REMARKS
     NO.
      1 5JJ−12171−00    CAMSHAFT 1                   1
3 5PW−12181−00 CAMSHAFT 2 1
5 94591−49130 CHAIN 1
B6
     FIG.   5 WATER PUMP
     REF.
                                                    5PW1
             PART NO.              DESCRIPTION             REMARKS
     NO.
      1 4XV−12421−00    HOUSING, WATER PUMP          1
2 93306−00106 BEARING 1
6 4XV−12439−00 O−RING 1
9 91317−06025 BOLT 5
14 93306−00106 BEARING 1
15 91317−06035 BOLT 2
16 91317−06040 BOLT 1
23 93210−357A2 O−RING 1
24 4XV−12485−00 PIPE 5 1
25 93210−06667 O−RING 2
26 5PW−12481−00 PIPE 1 1
27 90430−06014 .GASKET 1
B7
     FIG.   5 WATER PUMP
     REF.
                                                    5PW1
             PART NO.             DESCRIPTION              REMARKS
     NO.
     28 90153−06029     .SCREW, HEXAGON              1
29 93210−235A1 O−RING 1
30 93210−27370 O−RING 1
32 5JJ−12469−00 JOINT 1 1
33 93210−47675 O−RING 1
35 5JJ−12576−00 HOSE 1 1
37 5PW−12482−00 PIPE 2 1
38 5PW−12483−00 PIPE 3 1
39 93210−18417 O−RING 2
40 91317−06016 BOLT 2
41 93210−18417 O−RING 1
42 91317−06012 BOLT 1
B8
     FIG.   6 RADIATOR. HOSE
     REF.
                                                    5PW1
             PART NO.             DESCRIPTION              REMARKS
     NO.
      1 5PW−12417−00    HOUSING, THERMOSTAT          1
5 5PW−12577−00 HOSE 2 1
10 97307−06012 BOLT 3
13 1AA−12535−00 PLATE 2
15 90480−15363 GROMMET 3
16 90387−07391 COLLAR 2
19 5PW−12579−00 HOSE 4 1
21 5PW−12484−00 PIPE 4 1
22 93210−23787 O−RING 1
24 5PW−12551−00 HOSE 7 1
26 5PW−1243A−00 HOSE 1 1
27 90467−11090 CLIP 4
B9
      FIG.   6 RADIATOR. HOSE
      REF.
                                                 5PW1
              PART NO.             DESCRIPTION          REMARKS
      NO.
      28 90413−07023     WAY 3                    1
29 5PW−1244G−00 HOSE, 4 1
30 5PW−12588−00 HOSE 5 1
31 5PW−12589−00 HOSE 6 1
35 90467−08003 CLIP 2
36 5PW−12552−00 HOSE 8 1
37 90467−11090 CLIP 2
38 5PW−1243E−00 HOSE 2 1
39 5PW−1243F−00 HOSE,3 1
40 90467−11090 CLIP 4
B10
      FIG.   7 OIL PUMP
      REF.
                                                      5PW1
              PART NO.              DESCRIPTION              REMARKS
      NO.
       1 94580−25078      CHAIN (DID25 78LE)           1
8 93210−09165 O−RING 2
9 93210−06667 O−RING 1
B11
      FIG.   8 OIL CLEANER
      REF.
                                                     5PW1
              PART NO.             DESCRIPTION              REMARKS
      NO.
       1 5PW−13470−00    OIL COOLER ASSY              1
3 5PW−13473−00 .O−RING 1
4 5PW−13318−00 .WASHER 1
5 5PW−13475−00 .GASKET 1
6 4XV−13898−00 HOLDER 1
7 91317−06012 BOLT 2
11 93210−15566 O−RING 1
13 93210−14003 O−RING 2
14 91317−06012 BOLT 2
18 91317−06025 BOLT 13
21 214−11198−01 GASKET 1
B12
      FIG.   9 INTAKE
      REF.
                                                 5PW1
              PART NO.             DESCRIPTION          REMARKS
      NO.
       1 5JJ−14414−00    STAY 2                   1
3 4XV−14452−00 .SEAL 1
12 90467−10041 CLIP 3
13 5PW−14437−00 DUCT 1
14 4XV−28371−00 DAMPER 1
15 90480−12314 GROMMET 1
16 90387−065J6 COLLAR 1
B13
      FIG. 10 INTAKE 2
      REF.
                                                    5PW1
              PART NO.             DESCRIPTION             REMARKS
      NO.
       1 5PW−13750−00    THROTTLE BODY ASSY          1
2 5PW−24411−00 .DIAPHRAGM 4
4 5JW−14118−00 .CAP 2
5 8CC−14216−10 .SCREW 2
7 5FL−14348−10 .PIPE 1 4
8 5PW−1410F−00 .CONNECTOR 1
9 5PW−14348−00 .PIPE 1 1
10 5PW−14349−00 .PIPE 1
11 5FL−14348−00 .PIPE 1 2
12 5PW−14396−00 .PIPE 4
16 5FL−14147−00 .O−RING 4
18 5JW−14589−00 .SPRING 1
B14
      FIG. 10 INTAKE 2
      REF.
                                                  5PW1
              PART NO.              DESCRIPTION          REMARKS
      NO.
      28 3LN−24515−00    .NET, FILTER 2            2
30 3H1−14147−00 ..O−RING 1
31 4KM−14216−00 .SCREW 8
32 4KM−14137−00 .CLIP 4
33 5PW−14137−00 .CLIP 2
34 5JW−14147−00 .O−RING 1
35 90430−09002 .GASKET 4
38 90464−16007 CLAMP 1
39 90464−16005 CLAMP 1
41 90467−12003 CLIP 1
42 90467−120A1 CLIP 1
B15
     FIG. 11 AIR INDUCTION SYSTEM
     REF.
                                                    5PW1
             PART NO.             DESCRIPTION              REMARKS
     NO.
      1 4KM−14714−01    GASKET, MUFFLER              4
2 5JJ−14872−00 PIPE 2 1
3 5PW−14873−00 PIPE 3 1
4 5JJ−14874−00 PIPE 4 1
8 90467−15054 CLIP 6
9 90467−16181 CLIP 1
10 90467−15001 CLIP 2
13 90387−07391 COLLAR 2
14 90480−15316 GROMMET 2
15 5PW−14868−00 BRACKET 2 1
16 91317−06012 BOLT 2
18 90467−17089 CLIP 1
19 90464−13077 CLAMP 1
C2
     FIG. 12 EXHAUST
     REF.
                                                     5PW1
             PART NO.               DESCRIPTION             REMARKS
     NO.
      1 5PW−14610−00    EXHAUST PIPE ASSY 1           1
5 5PW−14638−01 .COLLAR 4
7 5PW−14811−01 .HOUSING 1
8 5PW−14865−00 .PULLEY 1
14 5PW−14777−00 .BOLT 1
16 5PW−14836−00 .ROD 1
17 5PW−1469V−00 .PIN 2
19 93410−06053 .CIRCLIP 2
20 91380−04006 .BOLT 4
22 5PW−14867−00 .BRACKET 1
26 5PW−14643−00 .GASKET 3 1
27 97080−06008 .BOLT 4
C3
     FIG. 12 EXHAUST
     REF.
                                                     5PW1
             PART NO.            DESCRIPTION                REMARKS
     NO.
     28 92990−06600     .WASHER, PLATE                4
34 90179−08410 NUT 8
41 90462−10013 CLAMP 1
42 91314−06010 BOLT 1
C4
     FIG. 13 CRANKCASE
     REF.
                                                    5PW1
             PART NO.            DESCRIPTION               REMARKS
     NO.
      1 5PW−15100−00    CRANKCASE ASSY               1
9 90109−065G3 BOLT 2
21 90468−08104 CLIP 1
22 90467−14015 CLIP 1
23 90338−16262 PLUG 2
24 93210−12790 O−RING 2
25 90338−20263 PLUG 1
26 93210−16314 O−RING 1
C5
     FIG. 14 CRANKCASE COVER 1
     REF.
                                                    5PW1
             PART NO.            DESCRIPTION               REMARKS
     NO.
      1 5PW−15411−00    COVER, CRANKCASE 1           1
4 90461−10003 CLAMP 1
5 91314−06035 BOLT 8
6 91314−06020 BOLT 1
9 91314−06025 BOLT 2
12 93210−27194 O−RING 1
15 91314−06040 BOLT 5
16 91314−06050 BOLT 3
20 90109−06014 BOLT 4
21 90109−06015 BOLT 4
22 90430−08143 GASKET 1
25 93210−32172 O−RING 1
C6
     FIG. 14 CRANKCASE COVER 1
     REF.
                                                    5PW1
             PART NO.            DESCRIPTION               REMARKS
     NO.
     28 99530−08012     PIN, DOWEL                   2
29 90109−06014 BOLT 2
30 90109−06015 BOLT 3
32 4XV−15113−00 PLATE 1
34 5JW−2139X−00 DAMPER 1
C7
     FIG. 15 STARTER
     REF.
                                                    5PW1
             PART NO.             DESCRIPTION              REMARKS
     NO.
      1 5PW−15515−00    GEAR 3                       1
2 93310−338S6 BEARING 1
4 4XV−15521−00 SHAFT 1 1
5 93410−08072 CIRCLIP 1
7 92017−06014 BOLT 1
8 90430−06014 GASKET 1
C8
     FIG. 16 CLUTCH
     REF.
                                                    5PW1
             PART NO.              DESCRIPTION             REMARKS
     NO.
      1 5PW−16150−00    PRIMARY DRIVEN GEAR COMP.    1
18 90179−20004 NUT 1
19 93310−228S5 BEARING 1
25 99001−07600 CIRCLIP 1
26 93317−11020 BEARING 1
C9
      FIG. 16 CLUTCH
      REF.
                                                 5PW1
              PART NO.             DESCRIPTION          REMARKS
      NO.
      28 93315−31502     BEARING                  1
30 99009−10400 CIRCLIP 1
C10
      FIG. 17 TRANSMISSION
      REF.
                                                     5PW1
              PART NO.               DESCRIPTION               REMARKS
      NO.
       1 5JJ−17411−01    AXLE, MAIN (14T)             1
2 90387−2811B COLLAR 1
4 90209−25342 WASHER 2
5 93440−28062 CIRCLIP 2
7 90387−2810U COLLAR 1
11 93306−37807 BEARING 1
12 90209−25349 WASHER 1
13 90209−25350 WASHER 1
14 93306−27208 BEARING 1
15 90149−06286 SCREW 3
22 90209−30344 WASHER 3
23 93440−32063 CIRCLIP 3
25 90387−3310V COLLAR 2
27 90209−30345 WASHER 1
C11
      FIG. 17 TRANSMISSION
      REF.
                                                  5PW1
              PART NO.              DESCRIPTION          REMARKS
      NO.
      28 90209−30343     WASHER                    1
35 90179−22003 NUT 1
37 93306−37209 BEARING 1
38 93440−72049 CIRCLIP 1
C12
PARTS NEWS
News No       M/C-04134                                                                   Date:        October,19, 2004
Signature: K.Otsuka
Model YZF-R1 (See the "List of Models and CATALOGUE No's ."of the next page.)
CATALOGUE NO. See the "List of Models and CATALOGUE No's ."of the next page.
2. ILLUSTRATION CORRECTION
  Illustration should be read as follows.
Signature: K.Otsuka
Model YZF-R1 (See the "List of Models and CATALOGUE No's below.")
CATALOGUE NO. See the "List of Models and CATALOGUE No's below."
                                                     5PW1
              PART NO.            DESCRIPTION               REMARKS
      NO.
       1 5PW−18540−00    SHIFT CAM ASSY               1
C13
      FIG. 19 SHIFT SHAFT
      REF.
                                                  5PW1
              PART NO.              DESCRIPTION          REMARKS
      NO.
       1 132−16346−00    HOOK, SPRING              1
5 93315−11206 BEARING 1
9 90387−1211D .COLLAR 1
13 90111−06019 BOLT 1
17 95304−06700 NUT 1
C14
      FIG. 20 FRAME
      REF.
                                                     5PW1
              PART NO.              DESCRIPTION             REMARKS
      NO.
       1 5PW−21110−00    FRAME COMP.                  1
* 3 5PW−21631−09 BOLT 1 4
4 91314−10040 BOLT 2
6 91314−10050 BOLT 1
7 91314−10040 BOLT 1
9 90387−12012 COLLAR 2
11 90179−10696 NUT 1
12 90109−104G5 BOLT 1
15 90179−10696 NUT 1
17 90338−15004 PLUG 2
18 5PW−2117M−00 COVER 2 1
19 5PW−2117N−00 COVER 3 1
20 5PW−21852−00 DAMPER 2
21 90269−07076 RIVET 3
23 5PW−21486−00 DAMPER 2 1
24 5PW−21488−00 DAMPER 2
25 90269−08002 RIVET 2
26 5PW−2117F−00 COVER 1
C15
     FIG. 20 FRAME
     REF.
                                                5PW1
             PART NO.             DESCRIPTION          REMARKS
     NO.
     28 90201−08326     WASHER, PLATE            1
31 90387−08005 COLLAR 1
32 5PW−2116J−00 BRACKET 7 1
33 90464−09001 CLAMP 1
34 90480−14604 GROMMET 2
35 90387−06M60 COLLAR 2
D2
     FIG. 21 FENDER
     REF.
                                                 5PW1
             PART NO.              DESCRIPTION           REMARKS
     NO.
      1 5PW−21511−00−P0 FENDER, FRONT             1     VRC1
2 90149−06302 SCREW 4
3 90480−12072 GROMMET 6
4 90387−065J6 COLLAR 6
5 90111−06030 BOLT 2
11 90109−063F1 BOLT 4
13 90387−08057 COLLAR 2
15 90464−07259 CLAMP 2
16 1AE−2834E−00 DAMPER 1 2
17 5PX−21268−00 SEAL 1
19 5PW−21732−00 SEAL 1 8
20 5PW−21669−00 SEAL 1
21 90465−04020 CLAMP 1
22 90269−07077 RIVET 2
23 92017−06020 BOLT 4
D3
     FIG. 21 FENDER
     REF.
                                                5PW1
            PART NO.              DESCRIPTION          REMARKS
     NO.
     24 90387−065G0    COLLAR                    4
25 5PW−2161G−00 BRACKET 6 1
D4
     FIG. 22 SIDE COVER
     REF.
                                               5PW1
             PART NO.            DESCRIPTION            REMARKS
     NO.
      1 5PW−21711−00−P0 COVER, SIDE 1           1     VRC1
4 5PW−2174X−00 DAMPER 2
5 90269−07076 RIVET 2
6 90269−07077 RIVET 4
10 90387−062M9 COLLAR 2
11 5EB−21875−00 CAP 1
12 26H−21828−00 ELBOW 1
13 90467−11019 CLIP 1
15 90467−08003 CLIP 1
16 90464−10075 CLAMP 1
D5
     FIG. 23 REAR ARM
     REF.
                                                 5PW1
             PART NO.              DESCRIPTION          REMARKS
     NO.
      1 5PW−22110−00    REAR ARM COMP.            1
2 4XV−22184−00 BUSH 1
3 93315−42523 BEARING 1
4 93315−42536 BEARING 1
9 5PW−22125−00 BOLT 1
11 5PW−2217M−00 ARM 1 1
12 93315−31758 BEARING 2
14 93315−31758 BEARING 2
16 90387−1012B COLLAR 1
18 90387−1013U COLLAR 2
20 90387−1012A COLLAR 2
23 90387−1013U COLLAR 1
25 90387−1012A COLLAR 1
D6
     FIG. 23 REAR ARM
     REF.
                                                 5PW1
             PART NO.              DESCRIPTION           REMARKS
     NO.
     28 5PW−22151−00    SEAL, GUARD               1
30 90387−06372 COLLAR 1
31 5JJ−2214F−00 DAMPER 1 1
33 90149−06302 SCREW 1
34 90387−0603J COLLAR 1
35 90269−08002 RIVET 2
36 5PW−28372−00 DAMPER 2
38 90149−06302 SCREW 3
39 90387−0600V COLLAR 3
40 90480−12005 GROMMET 3
41 5PW−22873−00 SEAL 1 1
42 5PW−22874−00 SEAL 2 1
43 5PW−22875−00 SEAL 3 1
44 5PW−22876−00 SEAL 4 1
D7
     FIG. 24 REAR SUSPENSION
     REF.
                                                    5PW1
             PART NO.            DESCRIPTION               REMARKS
     NO.
      1 5PW−22210−00    SHOCK ABSORBER ASSY, REAR    1
D8
     FIG. 25 STEERING
     REF.
                                                5PW1
             PART NO.             DESCRIPTION          REMARKS
     NO.
      1 93399−99932     BEARING                  2
4 90179−30691 NUT 2
7 90170−28419 NUT 1
10 91314−08030 BOLT 2
11 4XV−2341B−00 EMBLEM 1
D9
      FIG. 26 FRONT FORK
      REF.
                                                       5PW1
              PART NO.                DESCRIPTION              REMARKS
      NO.
       1 5PW−23102−10    FRONT FORK ASSY (L.H)          1     FOR VRC1,DPBMC
10 2K8−23158−L0 .GASKET 1
14 5PW−23118−00 .SPACER 1
15 3LC−23357−00 .NUT 1
17 3XJ−23147−L0 ..O−RING 1
18 91314−08040 .BOLT 2
D10
      FIG. 26 FRONT FORK
      REF.
                                                       5PW1
              PART NO.              DESCRIPTION               REMARKS
      NO.
      24 4PU−23144−00    ..SEAL, DUST                   1
28 2K8−23158−L0 .GASKET 1
32 5PW−23118−00 .SPACER 1
33 3LC−23357−00 .NUT 1
35 3XJ−23147−L0 ..O−RING 1
36 91314−08040 .BOLT 2
38 91314−08030 BOLT 4
D11
      FIG. 27 FUEL TANK
      REF.
                                                     5PW1
              PART NO.              DESCRIPTION              REMARKS
      NO.
       1 5PW−YK241−30−P0 FUEL TANK COMP.              1     VRC1
3 5PW−2413B−00 EMBLEM 2
5 1AE−2837J−00 DAMPER 5 1
10 90387−06006 COLLAR 2
12 91314−06016 BOLT 1
14 90387−06007 COLLAR 1
22 91317−05010 BOLT 1
24 90467−09006 CLIP 1
D12
      FIG. 27 FUEL TANK
      REF.
                                                     5PW1
              PART NO.            DESCRIPTION               REMARKS
      NO.
      25 5PW−24312−00    PIPE 2                       1
26 90467−09006 CLIP 1
28 5JW−24486−00 O−RING 1
D13
      FIG. 28 SEAT
      REF.
                                                     5PW1
              PART NO.             DESCRIPTION              REMARKS
      NO.
       1 5PW−24710−00    SINGLE SEAT ASSY             1
7 5JJ−24792−01 PLATE 1
9 5JJ−2475X−01 COVER,2 1
14 90149−06308 SCREW 2
D14
      FIG. 29 FRONT WHEEL
      REF.
                                                                   5PW1
              PART NO.              DESCRIPTION                            REMARKS
      NO.
       1 5PW−25168−00−33 CAST WHEEL, FRONT                          1     YB
9 5PW−25188−00 CAP 1
      11 90387-22016
         4XV−25186−00    COLLAR, WHEEL                              2
D15
     FIG. 30 FRONT BRAKE CALIPER
     REF.
                                                  5PW1
             PART NO.               DESCRIPTION          REMARKS
     NO.
      1 5JJ−2581T−10    DISC BRAKE ASSY            2
2 90109−064G6 BOLT 12
11 3GM−25925−00 .CLIP 2
21 3GM−25925−00 .CLIP 2
E2
     FIG. 31 REAR WHEEL
     REF.
                                                                       5PW1
                  PART NO.         DESCRIPTION                                 REMARKS
     NO.
      1 5PW−25338−01−33      CAST WHEEL, REAR                            1    YB
2 93306−20531 BEARING 1
4 93317−43580 BEARING 1
5 93420−61M07 CIRCLIP 1
8 5PW−25364−00 DAMPER 6
13 93306−20531 BEARING 1
19 90387–28016 COLLAR 1
20 90387–28019 COLLAR 1
E3
     FIG. 31 REAR WHEEL
     REF.
                                             5PW1
             PART NO.          DESCRIPTION          REMARKS
     NO.
     25 90101−08766     BOLT                   2
26 95307−08600 NUT 2
E4
     FIG. 32 REAR BRAKE CALIPER
     REF.
                                               5PW1
            PART NO.             DESCRIPTION          REMARKS
     NO.
      1 5EB−2582W−00   DISC, REAR BRAKE 2       1
2 90109−064G6 BOLT 6
13 4TT−25937−00 .BOOT 2 2
E5
     FIG. 33 STEERING HANDLE. CABLE
     REF.
                                                  5PW1
             PART NO.               DESCRIPTION          REMARKS
     NO.
      1 5PW−26121−00    HANDLEBAR (LEFT)           1
5 91317−06025 BOLT 2
6 91317−06025 BOLT 2
7 91314−06025 BOLT 4
13 91317−05035 BOLT 2
E6
     FIG. 34 FRONT MASTER CYLINDER
     REF.
                                                   5PW1
             PART NO.              DESCRIPTION            REMARKS
     NO.
      1 4SV−W2587−10    MASTER CYLINDER SUB ASSY    1
3 93210−15620 .O−RING 1
4 2VN−25866−00 .CIRCLIP 1
7 91316−06020 BOLT 2
8 5PW−83922−00 LEVER 2 1
10 95606−06100 NUT, U 1
14 2J2−25855−50 BUSH,DIAPHRAGM 1
19 5PW−2582F−00 HOSE 1
21 3FV−2589G−00 HOLDER 1
22 3GM−2589H−00 SCREW 1
23 91317−06012 BOLT 1
25 91317−06012 BOLT 1
E7
     FIG. 34 FRONT MASTER CYLINDER
     REF.
                                               5PW1
             PART NO.            DESCRIPTION          REMARKS
     NO.
     28 90401−10172     BOLT, UNION             1
E8
     FIG. 35 STAND. FOOTREST
     REF.
                                                     5PW1
             PART NO.             DESCRIPTION               REMARKS
     NO.
      1 5PW−27311−00    STAND, SIDE                   1
4 90109−10002 BOLT 2
9 90101−08662 BOLT 1
15 5PW−27442−00 BRACKET 2 1
16 90109−085G6 BOLT 2
19 90243−08029 .PIN 1
21 90109−083E0 .BOLT 1
22 90149−08296 SCREW 1
24 5JJ−27445−00 PLATE 1 1
25 90149−06233 SCREW 2
26 5PW−27443−00 BRACKET 3 1
27 90109−085G6 BOLT 2
E9
      FIG. 35 STAND. FOOTREST
      REF.
                                                       5PW1
              PART NO.             DESCRIPTION                REMARKS
      NO.
      28 5JJ−27420−01    FRONT FOOTREST ASSY (RIGHT)    1
30 90243−08029 .PIN 1
32 90109−083E0 .BOLT 1
33 90149−08296 SCREW 1
35 5JJ−27446−00 PLATE 2 1
36 90149−06233 SCREW 2
38 90480−12607 GROMMET 1
39 90387−06023 COLLAR 1
43 93501−04011 .BALL 1
45 91314−06035 .BOLT 1
47 90387−06697 .COLLAR 1
50 93501−04011 .BALL 1
52 91314−06035 .BOLT 1
54 90387−06697 .COLLAR 1
E10
      FIG. 35 STAND. FOOTREST
      REF.
                                                5PW1
              PART NO.            DESCRIPTION          REMARKS
      NO.
      55 90109−085G6     BOLT                    4
57 90387−10001 COLLAR 1
E11
      FIG. 36 REAR MASTER CYLINDER
      REF.
                                                     5PW1
              PART NO.             DESCRIPTION              REMARKS
      NO.
       1 5PW−27211−00    PEDAL, BRAKE                 1
4 90446−17346 HOSE 1
7 3LN−2582A−00 .JOINT 1
8 3LN−2585F−00 .O−RING 1
9 3LN−2585H−00 .SCREW,SET 1
10 4XV−27222−01 JOINT 1
11 95304−08700 NUT 1
12 90109−06013 BOLT 2
14 92907−06200 WASHER 1
19 2VN−25855−00 BUSH,DIAPHRAGM 1
23 90467−14057 CLIP 1
24 90467−12191 CLIP 1
E12
      FIG. 36 REAR MASTER CYLINDER
      REF.
                                                5PW1
              PART NO.            DESCRIPTION          REMARKS
      NO.
      28 5PW−25886−00    HOLDER, BRAKE HOSE      1
E13
      FIG. 37 COWLING 1
      REF.
                                                        5PW1
              PART NO.             DESCRIPTION                   REMARKS
      NO.
       1 5PW−Y2881−00    WINDSHIELD                      1
2 5PW−2832P−10 .GRAPHIC 18 1
5 90179−05523 NUT 6
8 5JJ−2834W−00 .PROTECTOR 2 6
12 5PW−28356−00 STAY 1 1
13 5DM−28371−00 DAMPER 2
14 4XV−83513−00 DAMPER 4
16 4XV−28336−00 PLATE 1
21 1TX−28371−00 .DAMPER 1
E14
      FIG. 37 COWLING 1
      REF.
                                                         5PW1
              PART NO.            DESCRIPTION                   REMARKS
      NO.
      24 5PW−26290−00    REAR VIEW MIRROR ASSY (RIGHT)    1
27 90387−06024 COLLAR 4
E15
     FIG. 38 COWLING 2
     REF.
                                                5PW1
             PART NO.             DESCRIPTION           REMARKS
     NO.
      1 5PW−Y283U−00−P0 PANEL ASSEMBLY 1         1     FOR VRC1
2 1TX−28371−00 .DAMPER 1
4 5PW−28307−00 .SEAL 1
6 5PW−28371−00 .DAMPER 1
9 90387−065J6 .COLLAR 2
10 90480−12596 .GROMMET 2
12 5PW−28307−00 .SEAL 1
F2
     FIG. 38 COWLING 2
     REF.
                                                5PW1
             PART NO.             DESCRIPTION           REMARKS
     NO.
     13 5PW−28338−A0    .EMBLEM                  1     FOR DPBMC/BWC1
16 90387−065J6 .COLLAR 2
17 90480−12596 .GROMMET 2
18 5PW−2836A−00 BRACKET 1 1
19 5PW−2836E−00 BRACKET 2 1
21 90149−06302 SCREW 4
22 5PW−2832M−00 PROTECTOR 1 1
23 5PW−2832N−00 PROTECTOR 2 1
26 5PW−2848L−00 .SEAT 3 1
27 90387−065J6 .COLLAR 1
28 90480−12596 .GROMMET 1
F3
     FIG. 38 COWLING 2
     REF.
                                                 5PW1
             PART NO.              DESCRIPTION           REMARKS
     NO.
     31 1JK−21735−00    .SEAL 2                   2
32 1TX−28371−00 .DAMPER 1
34 90387−065J6 .COLLAR 1
35 90480−12596 .GROMMET 1
37 90149−06302 SCREW 2
38 5PW−28386−00 HEAD 9
45 90269−06081 RIVET 8
46 90269−07077 RIVET 2
48 5PW−2836F−00 BRACKET 3 2
50 5PW−2848M−00 SEAT 4 1
52 5PW−28386−00 HEAD 8
54 5PW−2848N−00 SEAT 5 1
55 5PW−2834E−00 DAMPER 1 1
F4
     FIG. 39 GENERATOR
     REF.
                                                    5PW1
             PART NO.            DESCRIPTION               REMARKS
     NO.
      1 5PW−81450−00    ROTOR ASSY                   1
3 90149−06013 SCREW 3
4 90465−14011 CLAMP 1
F5
     FIG. 40 STARTING MOTOR
     REF.
                                                5PW1
             PART NO.             DESCRIPTION          REMARKS
     NO.
      1 5PW−81890−00    MOTOR ASSY               1
3 93210−55669 .O−RING 2
4 93210−25711 .O−RING 1
5 5JJ−81846−00 .SCREW 2
8 5JJ−81828−00 BOLT 2 1
9 95307−05700 NUT 1
F6
     FIG. 41 FLASHER LIGHT
     REF.
                                                     5PW1
             PART NO.            DESCRIPTION                REMARKS
     NO.
      1 5PW−83310−01    FRONT FLASHER LIGHT ASSY 1    1
F7
     FIG. 42 METER
     REF.
                                                   5PW1
             PART NO.            DESCRIPTION               REMARKS
     NO.
      1 5PW−83500−00    SPEEDOMETER ASSY (KM/H)     1
6 4XV−83513−00 DAMPER 3
F8
     FIG. 43 HEADLIGHT
     REF.
                                                      5PW1
             PART NO.            DESCRIPTION                  REMARKS
     NO.
      1 5PW−84310−00    HEADLIGHT UNIT ASSY            1
6 5PW−84385−00 CAP,1 1
7 5PW−84386−00 CAP,2 1
F9
      FIG. 44 TAILLIGHT
      REF.
                                                   5PW1
              PART NO.            DESCRIPTION             REMARKS
      NO.
       1 5PW−84710−00    TAILLIGHT UNIT ASSY        1
8 5PW−84726−00 SCREW 2
10 95607−05100 NUT, U 1
13 4KB−84117−00 NUT 2
F10
      FIG. 45 HANDLE SWITCH. LEVER
      REF.
                                                    5PW1
              PART NO.              DESCRIPTION            REMARKS
      NO.
       1 4XV−82910−13    LEVER HOLDER ASSY (LEFT)    1
2 4XV−83912−11 .LEVER 1 1
4 95607−06100 .NUT, U 1
7 4XV−82917−01 .SWITCH 1
9 98507−04010 .SCREW 1
F11
      FIG. 46 ELECTRICAL 1
      REF.
                                                     5PW1
              PART NO.             DESCRIPTION              REMARKS
      NO.
       1 5PW−8591A−00    ENGINE CONTROL UNIT ASSY     1
3 90338−08226 PLUG 2
7 90430−10148 GASKET 1
10 5Y9−12491−00 CLAMP 1 1
11 91317−06014 BOLT 2
12 90465−08013 CLAMP 1
13 5PW−81673−00 ROTOR 1
18 91317−06014 BOLT 1
19 90465−08028 CLAMP 1
22 90465−08191 CLAMP 1
26 90462−08225 CLAMP 1
F12
      FIG. 46 ELECTRICAL 1
      REF.
                                                     5PW1
              PART NO.            DESCRIPTION               REMARKS
      NO.
      28 90201−12790     WASHER, PLATE                1
30 90430−12202 GASKET 1
F13
      FIG. 47 ELECTRICAL 2
      REF.
                                                     5PW1
              PART NO.             DESCRIPTION              REMARKS
      NO.
       1 5JW−81940−00    STARTER RELAY ASSY           1
5 2AL−84553−00 DAMPER 1
12 90109−080G5 BOLT 2
18 90464−12036 CLAMP 2
19 90464−12036 CLAMP 2
20 90464−37257 CLAMP 1
21 90464−16039 CLAMP 1
22 90464−07004 CLAMP 3
23 90464−13133 CLAMP 2
24 90464−16006 CLAMP 1
25 90464−12036 CLAMP 1
26 90464−13073 CLAMP 1
27 90464−15157 CLAMP 2
F14
      FIG. 47 ELECTRICAL 2
      REF.
                                                      5PW1
              PART NO.             DESCRIPTION               REMARKS
      NO.
      28 90464−16039     CLAMP                         1
29 5Y9−12491−00 CLAMP 1 1
30 90464−13073 CLAMP 1
31 90464−13073 CLAMP 1
32 90464−13077 CLAMP 1
33 90464−17001 CLAMP 1
36 5JJ−82388−00 PLATE 1
37 92017−05030 BOLT 2
39 90461−10002 CLAMP 1
48 91317−04025 BOLT 2
52 3TB−83371−01 HORN 1
F15
     FIG. 47 ELECTRICAL 2
     REF.
                                               5PW1
             PART NO.            DESCRIPTION          REMARKS
     NO.
     55 95807−06012     BOLT, FLANGE            2
57 90464−06004 CLAMP 1
G2
                                                                  NUMERICAL INDEX
                                                                               M1
                                                                       NUMERICAL INDEX
                                                                                    M2
                                                                 NUMERICAL INDEX
                                                                              M3
                                                              NUMERICAL INDEX
                                                                           M4
                                                     NUMERICAL INDEX
95817−08040   C−    4
95817−08050   C−    5
95824−06020   C−   14
95827−06020   C−    2
95827−06025   B−    9
95827−06030   F−   15
97080−06008   C−    3
97307−06012   B−    9
97706−04012   F−   10
              F−    7
97707−40012   D−   14
97707−50016   F−   10
              F−    4
              F−    9
97707−50020   F−   13
97707−50514   F−   12
97707−60020   F−   12
98502−04010   B−   14
98502−04012   E−    7
98506−05016   B−   14
98507−04010   F−   11
98507−05025   B−   13
              F−   11
98507−05045   B−   13
              F−   11
98707−03016   F−   11
98907−05008   D−   13
99001−07600   C−    9
99009−10400   C−   10
99241−00080   D−    5
99241−00320   F−    3
              F−    4
99246−00080   D−    5
99246−00320   F−    3
              F−    4
99247−00080   D−    5
99247−00320   F−    3
              F−    4
99530−08012   B−   12
              C−    6
              C−    7
99530−10014   C−    5
99530−10114   C−    5
                                                                  M5
                                                                                                       CONTENTS
                                               ENGINE
                                                                                                             REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
                                                                                                             REAR BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5
CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
                                                                                                             STEERING HANDLE. CABLE . . . . . . . . . . . . . . . . . . . . . . . . . E6
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
                                                                                                             FRONT MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . E7
CAMSHAFT. CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6
                                                                                                             STAND. FOOTREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E9
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7
                                                                                                             REAR MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . E12
RADIATOR. HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9
                                                                                                             COWLING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E14
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B11
                                                                                                             COWLING 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F2
OIL CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B12
                                                                                                             GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F5
INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B13
                                                                                                             STARTING MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F6
INTAKE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B14
                                                                                                             FLASHER LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F7
AIR INDUCTION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
                                                                                                             METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F8
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C3
                                                                                                             HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F9
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5
                                                                                                             TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F10
CRANKCASE COVER 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C6
                                                                                                             HANDLE SWITCH. LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . F11
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C8
                                                                                                             ELECTRICAL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F12
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C9
                                                                                                             ELECTRICAL 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F14
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C11
SHIFT CAM. FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C13                                                                      INDEX
SHIFT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C14                  NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M1
                                              CHASSIS
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C15
FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3
SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D5
REAR ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D6
REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D8
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9
FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D10
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D12
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D14
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D15
FRONT BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . E2