Spe 23814 Kinetics of Bas04 Crystal Growth and Effect in Formation Damage
Spe 23814 Kinetics of Bas04 Crystal Growth and Effect in Formation Damage
SPE 23814
This paper was prepared for presentation at the SPE Inti. Symposium On formation Damage Control held in Lafayette, louisiana, February 26-27, 1992.
This paper was selected for presentation by an SPE Program Commillas following review of informatioil contained in an abstract submitted by the author(s). Contents of the paper
as presented, have not been reviewed by the Society of Petroleum Engineers and are subJact to correction by the author(s). The material, as presented does not necessarily refleci
any position of til? Society of ~etroleum Engineers! its officers, or members. Papers presented at SPE meetings are subject to publication review by Editorial Committees of the Society
of Petroleum Engineers. PannlSSlOllto copy is restricted to an abstract of not more than 300 words. illustrations may not be copied. The abstract should contain conspicuous acknowledg-
ment of where and by whom the paper Is presented. Wrne Ubrarian, SPE, P.O. Box 833836, Richardson, TX 75083-3838 U.S.A. Telex, 730989 SPEDAL.
ABSTRACT INTRODUCTION
In the North Sea, due to the extensive use of water                                                 The formation of mineral scale associated with the
injection for oil displacement and pressure                                                         production of hydrocarbon has been a concern in
maintenance, many reservoirs experience the                                                         oilfield operation. Depending on the nature of the
problem of scale deposition when injection water                                                    scale and the fluid composition, the deposition can
starts to breakthrough. In most cases the scaled-up                                                 take place within the reservoir which causes
wells are caused by the formation of sulphate scales                                                formation damage or in the production faci1itie~
of Barium and Strontium. Due to their relative                                                      where blockage can cause severe operational
hardness and low solubility, there are limited                                                      problems. The two main types of scale which are
processes available for their removal and the                                                       commonly found in the oilfield are carbonate and
preventive measure such as the 'squeeze' inhibitor                                                  sulphate scales. Whilst the formation of carbonate
treatment has to be taken. It is therefore important to                                             scale is associated with the pressure and pH changes
have a proper understanding of the kinetics of scale                                                of the production fluid, the occurrence of sulphate
formation and its detrimental effect on formation                                                   scale is mainly due to the mixing of incompatible
damage under both inhibited and uninhibited                                                         brines, ie. formation water and injection water. In the
environment.                                                                                        North Sea, the universal use of sea water injection as
                                                                                                    the primary oil recovery mechanism and for pressure
In this paper, we will present results of BaS04                                                     maintenance means that problems with sulphate scale
formation kinetics in both beaker tests and in highly                                               deposition, mainly barium and strontium, are likely
reproducible sandpacks which simulates the flow in                                                  to be present at some stage during the production life
porous medium. The effect of scale depOSition on the                                                of the field.
dynamics of formation damage will also be
discussed. In the studies of BaS04 crystal growth                                                   Apart from its likely occurrence, the relative hardness
kinetics and formation damage, we have included                                                     and low. solubility of the sulphate scale means that
both normal formation/injection brine mixture and the                                               very few remedial treatments are available for its
addition of scale inhibitor chemical. There are                                                     removal. Processes like acidization which can
significant differences in the results of static (beaker                                            successfully remove carbonate scale, ego CaC03,
tests) and dynamics (core flood) conditions, and                                                    cannot effectively apply in this case. The common
between the normal and inhibited brine mix.                                                         practice in the oilfield to overcome the problem of
                                                                                                    sulphate scale formation is by the preventive method
             References and fi~ures at end of paper                                                 of 'Squeeze' treatment in which scale inhibitor
                                                                                                    chemical is used to retard the kinetic growth of scale
                                                                                              429
2                   Kinetics of BaS04 Crystal Growth and Effect in Fonnation Damage                             SPE 23814
crystal. Indeed most of the work reported to date           value was based on the scaling tendency model [5]
[1,2,3,4] on the kinetic studies of BaS04 crystal           whose prediction gave the highest degree of
growth are related to the screening of effective            supersaturation with maximum amount of
inhibitor chemicals. In this paper we shall present the     precipitation of BaS04 scale. Separate inlets were
results on the kinetic growth of BaS04 scale under          provided for the different brines and these were
the influence of added sand particles, seeded crystal       positioned so as to ensure that the mixing only took
and inhibitor chemical. Furthermore, results of in-         place within the specific section of the column. A
situ scaling in highly reproducible sandpacks have          schematic diagram of the in-situ scaling experiment is
been included to provide information on likely              shown in figure {I}. Two different sandpacks,
formation damage and comparison of crystal growth           using the same batch of BDH silica sand as in the
under static and dynamic flow environment.                  kinetic studies, were prepared for the inhibited and
                                                            uninhibited scaling experiments. The inhibitor used
                                                            was the sodium salt of the same phosphonate type
                                                            which, unlike in the previous case, contained
EXPERIMENTAL                                                approximately 25% activity. The inhibitor chemical
                                                            was added to the sea water stream and gave an an
                                                            overall concentration of 50 ppm on mixing. The
In the crystal growth kinetic experiments, a                combined injection rate of the two different brines
supersaturated solution was first prepared by mixing        was 30 cm3/hr. This represented a residence time of
equimolar amount of BaCl2 and H2S04 solutions.              approximately 55 minutes within the mixing section.
By controlling the rate of mixing and temperature           Details of the sandpack assemblies and the injection
variation, ie. +/- 0.5 0 C, solutions of relative           sequence are listed in table {2}. The scaling process
supersaturation of 5 could be preserved for a few           was monitored by analysing the effluent
hours. The growth experiments were then initiated           concentration of the scaling cations using Atomic
by the rapid addition of either sand particles, seed        Absorption Spectroscopy (AAS) and, where
crystals of BaS04, or both. The process of growth           appropriate, the concentration of inhibitor chemical.
was monitored by measuring the solution                     At the end of each experiment, the sandpack was
conductivity with time which was then converted to          carefully dismantled and the spatial variation of the
the rate of change in scaling ion concentrations. The       scale deposit was analysed using Scanning Electronic
seed crystals were previously prepared by mixing            Microscopy (SEM). In order to provide direct
O.OIM of BaCl2 and H2S04 solutions over a period            comparison of the scaling mechanism, static jar tests
of 24 hours before being ftltered and washed. The           using the identical sea water and formation brine
final suspension contained approximately 39 mg of           mixture, with or without inhibitor, had been carried
seed crystals per 1 cm3 of suspension fluid. The            out.
sand particles used were clean, acid washed silica
sand supplied by BDH, of GPR grade which had a
mean particle size of 273 Ilm. The background
                                                            RESUL TS AND DISCUSSION
conductivity due to the possible surface charge of the
sand particles had been included in the calculations.
The value was obtained by measuring a standard              1.      Crystal Growth Kinetics
solution containing 10 g of sand and 100 cm3 of
distilled water after it had been purged of dissolved       The rate of crystal growth was monitored by
carbon dioxide by bubbling through with nitrogen            measuring the solution conductivity. This was then
gas. In the case of inhibited crystal growth                converted to the concentration of the scaling ions
experiments, the procedures were similar except that        remaining in solution using the following equations
10 ppm of inhibitor was added to the original BaCl2         (6] :
and H2S04 solutions. The inhibitor used was a
commercially available phosphonate type called
Diethlenetriaminepenta (methylene phosphonic acid)
                                                                    Il       = Ilo     - Kce n                      (1)
which contained 50% activity.                                       k        =:;   CIl /1000                        (2)
                                                      430
SPE 23814                   R.M.S. Wat, K.S. Sorbie, A.C. Todd, P. Chen, P. Jiang                                      3
                    equivalents per litre,                       sites on the crystal surface by the inhibitor molecules
                    1O-3/C in m3 equiv- 1                        [1].
         k     =    conductivity in ohm-1m- 1
         Kc    =    constant obtained from equation (1)      For those experiments in which the crystal growth
                                                             process was initiated by heterogeneous nucleation,
                    with C and A. taken at 5x 10-4 mol/l     ie. the addition of sand particles (expts. 30 & 53) or
                                                             a mixture of sand and seed crystals (expts. 55 & 58),
The accuracy of the above equations was confirmed            the rate of growth can no longer be adequately
by constructing a calibration curve using different          expressed by the equation (3). The results from
supersaturated solutions of H2S04 and BaCh. The              these experiments, however, have been included and
conductivity of the calibrated samples was measured          are shown in figures [5] and [6] in which
and compared with the calculated values given by the         comparison between the inhibited and uninhibited
above equations and good agreement was obtained as           growth can be made. In the case where growth was
shown in figure {2}.                                         initiated by sand particles only, there was no
                                                             appreciable differences in the rate of growth. On the
For both inhibited and uninhibited growth, the               other hand, significant rate reduction was observed
experimental details are summarised in table 3. In           in the presence of inhibitor when the growth process
general, it is possible to prepare solutions with            was initiated by both sand and seed crystals. This
relative supersaturation of 8 before any premature           further indicates that the inhibition mechanism was
precipitation starts due to instability[7]. In all the       mainly due to the blocking of active sites on the
experiments discussed here, solutions of relative            crystal surface.
supersaturation of 5 were used and these were based
on the barium sulphate solubility taken as 1.009 x
10-5 mollL[8]. In the case where the growth was              2.         In-situ Scaling Studies
initiated by the addition of seed crystals, the changes
in solution conductivity over time are shown in              The pressure drop over the mixing zone of the
figure 3. As expected, the rate of crystal growth is         sandpack was monitored throughout the experiment.
much retarded when inhibitor is present.                     No appreciable change was observed as shown in
Furthermore, results from both experiments exhibit           table [2]. This was mainly due to the original high
the initial surge over the first 80 minutes which            column permeability and the total scale deposit was
characterize the growth reaction from a metastable           relatively insignificant when compared with the pore
supersaturated solution and is generally attributed to       volume of the mixing section.
the surface nucleation process[9]. It is then followed
by a more gradual rate of growth which can be                Apart from monitoring the pressure drop, effluent
represented by a second order rate equation                  samples were collected during the experiments. They
[4,7,9,11] in the form of:                                   were analysed for the concentration of the two main
                                                             scaling cations, ie. barium and strontium, whose
                             dm                              effluent profiles are shown in figures 7 and 8
rate of crystal growth    = -- ' = ks(m - m a )2    (3)      respectively. In these figures, the effluent profiles of
                               dt
                                                             both the inhibited and uninhibited experiments are
                                                             shown. Also included in these figures are the [Ba++]
where m        =   molar concentration                       and [Sy++] concentrations measured during the static
        IIIo   =   equilibrium (solubility) value            jar tests. In the case of uninhibited scaling,
        ks     =   crystal growth rate constant, a           experiment ES-1, the [Ba++] ion concentration at the
                   function of the number of active          outlet of the sandpack remains constant at
                   growth sites on the added crystals        approximately 3.5 ppm throughout the experiment.-
                                                             This is consistently lower than that of the similar
In figure 4, the conductivity profiles are converted to      beaker test even though the brines used and their
concentration and expressed as the integrated form of        mixing ratio were identical. The increase in scaling
equation (3). From figure 4 the values of ks of              tendency of BaS04 within the sandpack was likely
experiment 54 and 57 are found to be 0.0IxlO-2 and           due to the abundant heterogeneous growth sites
1.26xlO-2 respectively. This indicates that the rate of      which were available.
growth in an inhibited environment is about two
orders of magnitude slower than when no scale                    For the experiment ES-2 in which 50 ppm of
inhibitor is used. The retardation of growth is                  inhibitor was present, the results show quite a
generally attributed to the blocking of active growth            different trend. In this case the [Ba++] ion
                                                                 concentration in the sandpack effluent, after it
                                                           431
4                    Kinetics of BaS04 Crystal Growth and Effect in Formation Damage                    SPE 23814
initially drops to a minimum of 14.5 ppm, rises and          including careful examination of the SEM picture of
remains steady at a much higher level than the beaker        the outlet filter and pressure monitoring, to suggest
test results. This indicates that the rate of BaS04          that homogeneous nucleation and subsequent particle
precipitation within the sandpack is somewhat slower         blockage is the main contribution to the permeability
than that in static condition when inhibitor chemical        impairment. The formation damage due to scale
is present. The initial surge of the precipitation rate,     deposit is likely caused by the continuous growth of
however, as indicated by the drop in [Ba++]                  scale crystals which have remained stationary at the
concentration, is due to the non-equilibrium                 active growth sites. Finally, the differences in crystal
adsorptjon of the inhibitor chemical. When the sea           morphology can be seen by comparing the pictures in
water containing scale inhibitor was first injected into     figure 10. The scale crystal nearest to the point of
the sandpack, the advancing front of the inhibitor           mixing (figure lOa) exhibits a very 'healthy' state of
chemical was retarded due to adsorption. Meanwhile,          growth whilst for those which are further away
both the sea water and formation water, with                 (figures lOb and 1Oc) both the size and growth have
depleted inhibitor concentration, propagated down            been somehow impaired. This is because near the
stream and resulted in extensive scale precipitation.        point of mixing, the brines have the richest
The rate of precipitation gradually decreased as more        composition of the scaling ions. The precipitation
free inhibitor molecules were available after the            process is fast and is continuously supplied with
adsorption sites had been saturated. The delay of            fresh brines. Further downstream, however, the
inhibitor breakthrough due to adsorption and the             composition of the brines has been significantly
corresponding rise in BaS04 precipitation, as                modified with the continuous depletion of the scaling
indicated by the drop in [Ba++] concentration, can be        ions. This means that under steady state condition as
clearly seen in their breakthrough profiles which are        during the sandpack experiments, there is a transition
shown in figure 9. Furthermore, apart from the initial       zone of varying supersaturation along the sandpack
nonequilibrium process, the inhibitor effluent               column and this gives rise to the different scaling
concentration remains constant at approximately 40           tendency.
ppm (80% injected value) throughout the experiment.
The loss of material during this steady state is likely
due to a combination of adsorption and bonding
mechanisms of inhibitor molecules with the newly
formed crystal surface.                                      CONCLUSIONS
                                                       432
SPE 23814              R.M.S. Wat, K.S. Sorbie, A.C. Todd, P. Chen, P. Jiang                                  5
      caused by the continuous growth of crystals             4.    Liu, S. T. and Nancollas, G. H., " The
      and not by particle transport and flow                        crystal Growth and Dissolution of Barium
      blockage.                                                     Sulphate in the Presence of Additives", The
                                                                    Journal of Colloid and Interface Science,
  (4) The scale precipitation process in porous                     Vol 52, No.3, 9,1975. 583.
       medium is likely to be dominated by
      'heterogeneous nucleation with the [Ba++] ion           5.    Yuan, M.D. and Todd, A.C., "Prediction of
       concentration in the sandpack effluents                      Sulphate Scaling Tendency in Oilfield
       ~onsistently less than that of similar beaker                Operations", paper SPE18484 presented at
       tests. However, when the process is inhibited                the SPE International Symposium on Oilfield
       by the addition of scale inhibitor, the extent               Chemistry, Houston, Texas, 8-10 Feb 1989.
       of inhibitor adsorption on the sand surface
       will significantly modify. the process. The            6.    Moore, W. J.," Physical Chemistry", Lowe
       effluent [Ba++] concentration in this case is                & Brydone Ltd, London 1968.
       higher than the beaker test which indicates
       less precipitation in-situ.                            7.    Nancollas, G. H. "Crystallisation of Barium
                                                                    Sulphate in Aqueous solution" Trans of
  (5) The scale morphology varies considerably                      Faraday 59,1963. 737.
      from the point of mixing. Under steady state,
      the scaling process within the porous medium            8.    VanDer Leeden, M. C. and Van Rosmalen,
      is contributed by a range of supersaturated                   G. M., " The Influence of Various
      mixtures. The point where the incompatible                    Phosphonates on the Growth Rate of Barium
      brines first come into contact with each other                Sulphate Crystals in Suspension", Estudios
      has the highest supersaturation and with                      Geol, 38, 1982, p279-287.
      maximum amount of deposit. This is
      followed by a transition zone of rapidly                9.    Leung, W, H. and Nancollas, G. H.,"A
      depleted scaling ions.                                        kinetic Study of the Seeded Growth of
                                                                    Barium Sulphate in the Presence of
                                                                    Additives", J. Inorg. Nucl. Chem. Vol 40,
                                                                    p1871.
                                                        433
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                                                                                                                                    0
                                                                                                                                      10 ppm inhibitor (Expt.54)
                                                                                                                                                  (Expt. 57)
             O~~--r-~~r-~~--~-r--~-r--r-,-~~
                                                                                                                            1+-~--.-~--~~~~--~_r--~~--~~
           0.00e+0     1.00e-5     2.00e-5     3.00e-5     4.00e-5     5.ooe-5     6.00e-5     7.00e-5                          o          50             100            150            200            250              300
                                        Concentration, mol/l
      Fig. 2-Predlcted and measured conductivity of supersaturated solutions of H2 S0 4 and BaCI 2 •
                                                                                                                                                                    Time (min)
                                                                                                                       Fig. 3-Conductlvlty profiles of Inhibited and uninhibited crystal growth experiments Initiated
                                                                                                                               by adding seeded crystals.
                                                                                                         ..
                                                                                                         .~           5.0
                                                                                                         -=y'"
                                                                                                         I:
                                                                                                          ~
                                                                                                         U            4.5
         Fig. 4-Rate of change of scaling Ion concentrations In Experiments 54 and 57.                                                                              Time ( min)
                                                                                                                     Fig. 5-Concentratlon profiles of scaling Ions remain In solution after the addition of sand particles.
                      7                                                                                                                150
                                                                                                                                                                         o            Ba (15Oppm on mixing, no 12)
     --Ei
      ~
      '0
                                                        o   uninhibited (Expt.58)                                                                                                     Ba (beaker test, no 12)
                                                                                                                                                                                      Ba (beaker test with 50ppm 12)
                      5                                                                                                                100
     III
       .;.
     ~
     6                4
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       e                                                                                                                                                                                                                                                     J8ppm
     U                2                                                                                                                 25                                                                                                               /
                                                                                                                                                           ---------------------------------------11-----------
                                                                                                                                                                                                  ·----·-0--0---0--···-0-····-0-·--0-:-·0···-····0·-- ,      8.6ppm
                      1                                                                                                                   0
                          0        50            100           150            200            250             300                                                    10           20               30          40           50              60           70
                                                                                                                                              0
         3ro~--------------------------------------,                                                                                              c:          1.0
                                              Sr (34Oppm on mixing, no 12)                                                                    .~
                                                                                                                                                                         ~
                                                                                                                                                                                              ,
                                                                                                                                                  -;
                                              Sr (340ppm on mixing, with 50ppm 12)                                                                ...
         340                                  Sr (beaker test, no 12)                                                                         =..c:
                                                                                                                                                  u
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                                                                                                                                                                                                                                       ••
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        300                                                                                                                                                                      ~                II ,'.I"IUIIMh~                III
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                                                                                                                                                              0.0
                                                                                                                                                                         O~
        280                                                                                                                                                         0                         2         3          4         5         6            7
       2W+-~--.-~~r-~_.--~_r--~_.~--._~__4                                                                                                                 Fig. 9-Braakthrough profiles of Inhlbltor and [Be + + I for the Experiment E8-2.
                  o           10        20             30          40            50            60            70
A B
Fig. 10-SEM piclures 01 scale cryslal lormed al (a) 2.5 cm, (b) 12.5 cm, and (c) 38.5 cm Irom poinl 01 mixing In
         Experiment ES-l.