INSPECTION DOCUMENT
CUSTOMER PT. SIEMENS
: ......................................................................................................
Project PT. ANTAM POMALA
: ......................................................................................................
Panel Name CAPACITOR BANK 6.6KV 600KVAR
: ......................................................................................................
Date November 24, 2014
: ......................................................................................................
PT. MUNHEAN PUMA PERKASA
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INSPECTION PROCEDURE
Customer PT. SIEMENS
: ......................................................................................................
Project PT. ANTAM POMALA
: ......................................................................................................
Panel Name CAPACITOR BANK 6.6KV 600KVAR
: ......................................................................................................
PT. MUNHEAN PUMA PERKASA
( Final Inspection / Testing of Finished Products )
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Shop Witness
No Test and Inspection item Procedure Criteria Methods/Tools
Test Test
1. Inspection of a) Dim ( mm ) Tolerance a) Steel tape meter
a) Measurements of
Contruction and L=<315 +/-2.0
principal outer
Dimension ( visual 315<L=>1000 +/-2.0
dimensions.
Inspection ) L.1000 +/-2.0
3000(w)x2250(h)x1800.b) Visual check of panel b) Same as specifications. b) Visual comparison
(d) surface. ( color guide )
c) Confirmation of location c) Same as specifications. c) Visual .
& rating for each
component.
d) Nameplate Check. d) Same as specifications. d) Visual .
e) Comfirmation of e) Same as specifications. e) Visual .
contruction type & no of
vertical sections.
2. Mechanical a) Manual operation of a.) Can be operated ON,OFF,Trip a) CB operating
Operation Tests Circuit breakers. properly . handle and test trip
button
b) Switches ( e.g.,Am sw., c) Can be operated properly . c) Operating handle
Vm sw.,CBCS,selector .
c) Insert / draw - out , d) Can be done properly . d) Insert / draw-out
Operation of draw - out handle
type CB .
d) Hinged panel door and e) Can be opened / closed e) Open / close .
deadfront . smoothly and easily
3. Inspection of a) Comfirmation of bus bar a.) Same as specification . a) Visual : flashlight .
Bus bar size,configuration ,
flatness and enough
contact area at joints .
b) Visual check of bus bars b.) Same as specification . b) Visual .
support & torque marks .
4. Wiring Check a) Visual check of size a) Same as specification . a) Visual .
color , connection, &
tagging / wire marker .
b) Mechanical checking of b) No losse connection . b) Hand pulling .
Tightness of connection .
c) Presence of torque mark c) Presence . c) Visual .
on nuts of lugs of cable
5. Metering circuits .
a.) Apply rated voltage
◙ Proper operation of the ◙ Apply rated voltage.
b.) If necessary,set metering devices and ckt .
parameters for testing
puspose
6. Hi-Pot Test for a.) Conduct Hi - Potential test ◙ No dielectric breakdown. ◙ Use the appropriate
Switchgears to the switchgear for a ◙ Leakage current less than Hi - Pot tester .
( 220V - 7.2KV ) duration of 1 min, with a 400 mA.
test voltage as in Table ◙ No presence of corona.
1.1
I.) Main ckt :
L - L & G
II.) Main ckt :
L - G
Table 1.1 Hi - Pot Tests Voltage.
System Voltage Hi – Pot Values ( 1 min ) Cheked By :
AC Voltage QC
6.6 KV 12 KV
(………………………)
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Check list of Apparatus Assembly, Busbar, Power Conductor and Control Wiring for
CAPACITOR BANK 6.6KV 600KVAR
Project : Customer :
Work No. : ....………………….
PT. ANTAM POMALA PT. SIEMENS
Checked : …………………….. Approved :…………………………
(Section) ............................... (Section) ………………………… Date : November 24, 2014
Check Items Condition Dwg/Spec Remarks
1. Apparatus Assembly
Type numbers and rating of apparatus as per drawings v
Mounting position and condition of apparatus OK / NG
Fixing condition of wiring duct as per drawings v
Fixing condition of door packing as per drawings v
Marking of mounting screw, bolt and nut more then M6 Blue Marking OK / NG
size
Marking of mounting screw, bolt and nut M6 or less than Red Marking OK / NG
6M size
Insert and draw out mechanism of circuit breaker-
operating mechanism of DS/LBS OK / NG
Name Plate as per drawings v
2. Busbar
Size and bending shape as per drawings v
Surface treatment (silver liquid) as per standard v
Clearance and distance OK / NG
Marking of tightened screw, bolt and nut more then M6 Blue Marking OK / NG
size
Marking of tightened screw, bolt and nut M6 or less than Red Marking OK / NG
M6 size
Phase arrangement and color coding as per standard v
Connection terminal of busduct / cable entry as per standard v
Busbar shall be supported to withstand the magnitude or as per standard v
rated shirt circuit current.
3. Power Conductor
Size and crimp position as per standard v
Phase arragment and vinyl color as per standard v
Connection terminal of incoming and
outgoing power cable as per drawings v
Marking of tightened screw, bolt and nut more then M6 Blue Marking OK / NG
size
Marking of tightened screw, bolt and nut M6 or less than Red Marking OK / NG
M6 size
Power conductor shall be suppored to withstand the
magnitude of rated short circuit current as per standard v
Cable support channel shall be provided for incoming
and outgoing cable as per drawings v
Non magnetic metal plate shall be provided for single
core power cable entry as per standard v
4. Control Wiring
Size selection
* Control cable and cable duct size as per standard v
* Power circuit cable as per standard v
Clearance and distance as per standard v
Supporting condition of wiring as per drawings v
Wiring of system and color code as per standard
Direction of wire marker as per standard
Space between wiring duct and apparatus shall be
separated by 35mm to 40mm or more as per standard
Control wiring (twisted wire) for ELR and ZCT shall be
separated from power wiring as per standard
Supporting rod or wiring duct shall be procided for
incoming control cable as per drawings
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INSULATION TEST REPORT
In FACTORY
Project : PT. ANTAM POMALA
Name of panel : CAPACITOR BANK 6.6KV 600KVAR
Humidity …………………….. ……………………
Temperature …………………….. ……………………
Date November 24, 2014 …………………….
Magger Magger After Hi – POT test
Test Standard Before Hi – POT test Standard Applying 50 KV, 50Hz
Puil 320 Puil 320 ( 1 minute ) ……… mA
Between G.ohm Megger Test G.ohm G.ohm Megger Test G.ohm
………… ………… ………… ………… …………
R-PE >0,2 G.ohn ………… 5 G.ohm >0,2 G.ohn ………… 5 G.ohm
S-PE >0,2 G.ohn ………… 5 G.ohm >0,2 G.ohn ………… 5 G.ohm
T-PE >0,2 G.ohn ………… 5 G.ohm >0,2 G.ohn ………… 5 G.ohm
N-PE >0,2 G.ohn ………… ………… G.ohm >0,5 M.ohn ………… ………… G.ohm
R-N >0,2 G.ohn ………… ………… G.ohm >0,2 G.ohn ………… ………… G.ohm
S-N >0,2 G.ohn ………… ………… G.ohm >0,2 G.ohn ………… ………… G.ohm
T-N >0,2 G.ohn ………… ………… G.ohm >0,2 G.ohn ………… ………… G.ohm
R-S >0,2 G.ohn ………… 5 G.ohm >0,2 G.ohn ………… 5 G.ohm
S-T >0,2 G.ohn ………… 5 G.ohm >0,2 G.ohn ………… 5 G.ohm
T-R >0,2 G.ohn ………… 5 G.ohm >0,2 G.ohn ………… 5 G.ohm
RSTE >0,2 G.ohn .............. ………… G.ohm >0,2 G.ohn …………. …………. G.ohm
Tools:
Insulation resistance Tester
Maker : Kyoritsu. .
Model : 3123-500V,1000V,2500V
5000v / 10000 M.ohm. .
Serial : W0081927.
Made : Japan.
Whitness by :
Company :
PT. MUNHEAN PUMA PERKASA
Agreed :
(…………………………………..) (……………………………………) (…………………………………….)
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